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Komatsu WB91R-2 WB93R-2 Backhoe Loader Shop Manual WEBM000400 PDF

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Komatsu WB91R-2 WB93R-2 Backhoe Loader Shop Manual WEBM000400 – PDF DOWNLOAD

SERIAL NUMBER
WB91R-2 91F20001 and up
WB93R·2 93F20001 and up

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Description

Komatsu WB91R-2 WB93R-2 Backhoe Loader Shop Manual WEBM000400 – PDF DOWNLOAD

FILE DETAILS:

Komatsu WB91R-2 WB93R-2 Backhoe Loader Shop Manual WEBM000400 – PDF DOWNLOAD 

Language : English
Pages : 480
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu WB91R-2 WB93R-2 Backhoe Loader Shop Manual WEBM000400 – PDF DOWNLOAD 

SERIAL NUMBER
WB91R-2 91F20001 and up
WB93R·2 93F20001 and up

COVER 1
CONTENTS 3
LIST OF REVISED PAGES 5
SAFETY 7
FOREWORD 9
HOW TO READ THE SHOP MANUAL 10
HOISTING INSTRUCTIONS 11
STANDAR TIGHTENING TORQUE 12
COATING MATERIALS 13
ELECTRIC WIRE CODE 14
WEIGHT TABLE 15
TABLE OF OIL AND COOLANT QUANTITIES 16
10 STRUCTURE AND FUNCTION 19
POWER TRAIN 20
TRANSMISSION 22
DRIVE SHAFTS 27
CONTROL VALVE BLOCK 29
FRONT AXLE 30
REAR AXLE 33
HYDRAULIC PUMP 38
HYDRAULIC STEERING SYSTEM 59
HYDRAULIC CIRCUIT 61
SHOVEL CONTROL VALVE 62
BACKHOE CONTROL VALVE 68
CLSS 75
SOLENOID VALVE 89
SAFETY VALVE 90
BRAKE PUMP 92
SHOVEL CYLINDERS 93
BACKHOE CYLINDERS 94
20 TESTING AND ADJUSTMENTS 99
NORMAL OR STANDAR TECHNICAL DATA 100
SPECIAL TOOLS 128
MEASURING ENGINE SPEED 129
ADJUSTING VALVE CLEARANCE 130
MEASURING COMPRESSION PRESSURE 131
TESTING AND ADJUSTING FUEL INJECTION TIMING 132
CHECKING AND TIGHTENING THE FAN – BELT 134
MEASURING ACCELERATOR PEDAL OPERATING TRAVEL AND ACCELERATOR LEVER 135
ADJUSTING BRAKE PEDAL TRAVEL,BRAKE ALIGNMENT, MICROSWITCHES 137
AIR BLEEDING – RELEASING RESIDUAL PRESSURE 138
CHECKING AND SETTING PRESSURE IN THE ATTACHMENTS HYDRAULIC CIRCUIT 141
TESTING AND ADJUSTING OF LOAD SENSING SIGNAL (LS VALVE) 147
CHECKING UNLOADING VALVE FUNCTIONALITY 148
TESTING PUMP DELIVERY 149
TESTING PRIORITY VALVE OPERATION 151
TESTING AND SETTING STEERING CONTROL SYSTEM PRESSURE 152
TESTING BRAKE SYSTEM 153
CONTROL OF THE ENGINE SPEED UNDER LOAD 155
TESTING PRESSURES IN THE POWER TRAIN GROUP 157
TESTING THE CORRECT FUNCTIONING OH THE POWER TRAIN CLUTCHES 159
ADJUSTING THE SENSOR OF RETURN TO DIG DEVICE 160
ANALYSIS OF CAUSES HYDRAULIC DRIFT 161
30 REMOVAL AND INSTALLATION 167
HOW TO READ THE MANUAL 169
PRECAUTIONS TO BE TAKEN WHILE WORKING 170
SPECIAL TOOLS 171
STARTING MOTOR 175
ALTERNATOR 176
INJECTION PUMP 177
INJECTION NOZZLES 181
THERMOSTAT 182
COOLING LIQUID PUMP 183
TURBOCOMPRESSOR 185
CYLINDER HEAD 187
FRONT COUNTERWEIGHT 191
RADIATOR-OIL COOLER UNIT 192
HYDRAULIC OIL COOLER 195
TRANSMISSION OIL COOLER 196
MUFFLER – EXHAUST PIPE 197
ENGINE HOOD 198
CAB 199
CAB HEATING GROUP 203
FUEL TANK 204
HYDRAULIC OIL TANK 205
ENGINE-GEARBOX-PUMP GROUP 206
PISTON PUMP 212
TRANSMISSION 214
CONVERTOR 299
REMOVAL OF THE TRANSMISSION-REVERSE, DIRECTION INDICATOR AND HEADLIGHT DIPPER BEAM CONTROL GROUP 300
STEERING UNIT 301
WORKING BRAKE PUMP GROUP 302
FORNT WORKING EQUIPMENT CONTROL VALVE 303
FRONT AXLE 304
REAR AXLE 346
FRONT BUCKET BOOM-RAISING CYLINDER 405
FRONT BUCKET TILT CYLINDERS 406
FRONT BUCKET 407
FRONT WORKING EQUIPMENT 408
BACKHOE CONTROL VALVE 410
BACKHOE BOOM CYLINDER 412
BACKHOE ARM CYLINDER 413
OUTRIGGER CYLINDERS 415
BACKHOE SWING CYLINDERS 417
BACKHOE BACKFRAME LOCK CYLINDER 418
CYLINDERS 419
BOOM SWING CYLINDER 425
BACKHOE BACKFRAME LOCK CYLINDER 428
BOOM SAFETY CYLINDER 429
BACKHOE WORKING CYLINDER 430
BACKHOE BUCKET 431
ARM 432
BACKHOE BOOM 433
BACKHOE SWING BRACKET 434
BACKHOE BACKFRAME 435
40 STANDAR MAINTENANCE 437
TRANSMISSION 439
FRONT AXLE 444
REAR AXLE 447
HYDRAULIC PUMP 452
2-SPOOL CONTROL VALVE 454
3-SPOOL CONTROL VALVE 456
3-SPOOL CONTROL VALVE-with return to dig 458
6-SPOOL CONTROL VALVE 460
7-SPOOL CONTROL VALVE 463
8-SPOOL CONTROL VALVE 465
BRAKE PUMP 467
SHOVEL CYLINDER 468
BACKHOE CYLINDER 470
FRONT WORKING EQUIPMENT 474
SWING BRACKET 476
BACKHOE WORKING EQUIPMENT 478

DESCRIPTION:

Komatsu WB91R-2 WB93R-2 Backhoe Loader Shop Manual WEBM000400 – PDF DOWNLOAD 

SERIAL NUMBER
WB91R-2 91F20001 and up
WB93R·2 93F20001 and up

GENERAL PRECAUTIONS :

Mistakes in operation are extremely dangerous. Read the OPERATION & MAINTENANCE MANUAL carefully BEFORE operating the machine.

1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
● Always wear safety glasses when hitting parts with a hammer.
● Always wear safety glasses when grinding parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work.
4. When carrying out any operation with two or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator’s compartment.
5. Keep all tools in good condition and learn the correct way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.

PREPARATIONS FOR WORK:

7. Before adding oil or making repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving.
8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not possible, insert the safety pin or use blocks to prevent the work equipment from falling. In addition, be sure to lock all the control levers and hang warning signs on them.
9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work.
10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing.

PRECAUTIONS DURING WORK :

11. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing components of the oil, water or air circuits, first remove the pressure completely from the circuit.
12. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits.
13. Before starting work, remove the leads from the battery. ALWAYS remove the lead from the negative (-) terminal first.

S.V 24/12/24  

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