Komatsu WB93R-8 WB93S-8 WB97R-8 WB97S-8 Series Engine Testing and Adjusting & Troubleshooting Shop Manual – PDF DOWNLOAD
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Komatsu WB93R-8 WB93S-8 WB97R-8 WB97S-8 Series Engine Testing and Adjusting & Troubleshooting Shop Manual – PDF DOWNLOAD
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Komatsu WB93R-8 WB93S-8 WB97R-8 WB97S-8 Series Engine Testing and Adjusting & Troubleshooting Shop Manual – PDF DOWNLOAD
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Komatsu WB93R-8 WB93S-8 WB97R-8 WB97S-8 Series Engine Testing and Adjusting & Troubleshooting Shop Manual – PDF DOWNLOAD
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Komatsu WB93R-8 WB93S-8 WB97R-8 WB97S-8 Series Engine Testing and Adjusting & Troubleshooting Shop Manual – PDF DOWNLOAD
The Komatsu WB93R-8, WB93S-8, WB97R-8, and WB97S-8 are four models of backhoe loaders manufactured by Komatsu, a Japanese multinational corporation that specializes in the design and production of construction equipment, mining equipment, and industrial machinery. These backhoe loaders are powered by Komatsu SAA4D95LE-5 engines, which are Tier 4 Final emission-certified and designed to provide high performance, fuel efficiency, and reliability.
The Komatsu WB93R-8 WB93S-8 WB97R-8 WB97S-8 Series Engine Testing and Adjusting & Troubleshooting Shop Manual is a comprehensive guide that provides detailed information on the testing, adjustment, and troubleshooting procedures for the SAA4D95LE-5 engine that powers these backhoe loaders. The manual is intended for use by technicians and mechanics who work on these machines, as well as for owners and operators who want to learn more about the engine and its maintenance.
The manual is organized into several sections, each of which covers a specific aspect of engine testing, adjustment, and troubleshooting. These sections include:
- General Information: This section provides an overview of the engine, including its features, specifications, and maintenance requirements.
- Testing and Adjusting: This section covers the procedures for testing and adjusting various engine components, including the fuel system, turbocharger, intake and exhaust systems, and engine control system. The manual provides step-by-step instructions, illustrations, and specifications to help technicians perform these tasks accurately and safely.
- Troubleshooting: This section provides a comprehensive guide to identifying and diagnosing problems with the engine. The manual includes a list of symptoms, possible causes, and suggested remedies for each problem, as well as troubleshooting flowcharts and diagnostic procedures.
- Disassembly and Assembly: This section provides detailed instructions for disassembling and assembling the engine, including the removal and installation of various components. The manual includes detailed illustrations and specifications to help technicians perform these tasks safely and efficiently.
- Maintenance: This section provides information on the routine maintenance tasks that are required to keep the engine in good working order, including oil and filter changes, inspections, and other maintenance procedures. The manual also includes a maintenance schedule and recommended service intervals.
Overall, the Komatsu WB93R-8 WB93S-8 WB97R-8 WB97S-8 Series Engine Testing and Adjusting & Troubleshooting Shop Manual is a valuable resource for anyone who works on or owns one of these backhoe loaders. The manual provides detailed information on the testing, adjustment, and troubleshooting procedures for the engine, as well as important maintenance information that can help extend the life of the machine.
TABLE OF CONTENTS:
Komatsu WB93R-8 WB93S-8 WB97R-8 WB97S-8 Series Engine Testing and Adjusting & Troubleshooting Shop Manual – PDF DOWNLOAD
ENGINE……………………………………………………………………………………………………………………………………………………………………………………………………….. 5
ENGINE ASSEMBLY……………………………………………………………………………………………………………………………………………………………………………………………. 5
ENGINE………………………………………………………………………………………………………………………………………………………………………………………………… 5
540110 ย ย ย ย ENGINE – Test Visual check crankcase system …………………………………………………………………………………………………………………………………………………. 7
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 7
Check oil filler cap…………………………………………………………………………………………………………………………………………………………………………….. 7
Check ventilation crankcase system………………………………………………………………………………………………………………………………………………………………… 7
CYLINDER HEAD ASSEMBLY……………………………………………………………………………………………………………………………………………………………………………………… 5
CYLINDER HEAD………………………………………………………………………………………………………………………………………………………………………………………….. 5
540610 ย ย ย ย CYLINDER HEAD – Test Check cylinder mechanics ……………………………………………………………………………………………………………………………………………….. 10
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 10
Check cylinder compression……………………………………………………………………………………………………………………………………………………………………….. 10
Check cylinder pressure loss……………………………………………………………………………………………………………………………………………………………………… 12
EXHAUST AND INTAKE MANIFOLDS………………………………………………………………………………………………………………………………………………………………………………… 5
EGR VALVE……………………………………………………………………………………………………………………………………………………………………………………………… 5
540744 ย ย ย ย EGR VALVE – Test Check the EGR valve actuator ……………………………………………………………………………………………………………………………………………….. 14
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 14
Check………………………………………………………………………………………………………………………………………………………………………………………….. 14
Check operation of the EGR valve………………………………………………………………………………………………………………………………………………………………….. 15
FUEL FEED…………………………………………………………………………………………………………………………………………………………………………………………………. 5
FILTER ASSEMBLY………………………………………………………………………………………………………………………………………………………………………………………… 5
542010 ย ย ย ย FILTER ASSEMBLY – Test Check external fuel leakage engine area ………………………………………………………………………………………………………………………………… 17
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 17
Check………………………………………………………………………………………………………………………………………………………………………………………….. 17
ONE-WAY FEED PIPE………………………………………………………………………………………………………………………………………………………………………………………. 5
542024 ย ย ย ย ONE-WAY FEED PIPE – Test Check pressure limiting valve (PLV) backflow rate ……………………………………………………………………………………………………………………… 20
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 20
Check………………………………………………………………………………………………………………………………………………………………………………………….. 21
SUPERCHARGING……………………………………………………………………………………………………………………………………………………………………………………………… 5
TURBO CHARGER………………………………………………………………………………………………………………………………………………………………………………………….. 5
542410 ย ย ย ย TURBO CHARGER – Test Check turbo system …………………………………………………………………………………………………………………………………………………….. 23
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 23
Check turbo charger……………………………………………………………………………………………………………………………………………………………………………… 23
Check wastegate valve……………………………………………………………………………………………………………………………………………………………………………. 24
AIR DELIVERY PIPES……………………………………………………………………………………………………………………………………………………………………………………… 5
542420 ย ย ย ย AIR DELIVERY PIPES – Test Check intake air system ……………………………………………………………………………………………………………………………………………. 27
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 27
Visually check air filter and housing……………………………………………………………………………………………………………………………………………………………… 27
Visually check air pipes…………………………………………………………………………………………………………………………………………………………………………. 28
542420 ย ย ย ย AIR DELIVERY PIPES – Test Check charge air system ……………………………………………………………………………………………………………………………………………. 30
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 30
Visually check air charge piping………………………………………………………………………………………………………………………………………………………………….. 30
Check air cooler and pressure pipes with smoke test tool…………………………………………………………………………………………………………………………………………….. 32
Visually check intake air manifold………………………………………………………………………………………………………………………………………………………………… 36
Visually check charge air cooler air leakage……………………………………………………………………………………………………………………………………………………….. 37
FAN AND COOLING CONTROL…………………………………………………………………………………………………………………………………………………………………………………….. 6
FAN…………………………………………………………………………………………………………………………………………………………………………………………………… 6
543420 ย ย ย ย FAN – Test Check cooling system ……………………………………………………………………………………………………………………………………………………………. 39
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 39
Check coolant reservoir………………………………………………………………………………………………………………………………………………………………………….. 39
Visually check coolant temperature sensor………………………………………………………………………………………………………………………………………………………….. 41
Read out coolant temperature sensor value………………………………………………………………………………………………………………………………………………………….. 42
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 42
Visually check cooling system…………………………………………………………………………………………………………………………………………………………………….. 43
Mechanically check water pump…………………………………………………………………………………………………………………………………………………………………….. 43
FAN activation check…………………………………………………………………………………………………………………………………………………………………………….. 44
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 44
Visco FAN activation check……………………………………………………………………………………………………………………………………………………………………….. 45
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 45
Engine temperature adjustment check……………………………………………………………………………………………………………………………………………………………….. 46
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 46
INJECTION…………………………………………………………………………………………………………………………………………………………………………………………………….. 49
INJECTION PUMP…………………………………………………………………………………………………………………………………………………………………………………………….. 49
INJECTION PUMP ASSY…………………………………………………………………………………………………………………………………………………………………………………….. 49
771010 ย ย ย ย INJECTION PUMP ASSY – Pressure test Check pressure between main filter and high pressure pump …………………………………………………………………………………………………….. 51
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 51
Check pressure between main filter and high pressure pump……………………………………………………………………………………………………………………………………………. 52
771010 ย ย ย ย INJECTION PUMP ASSY – Test Check high pressure pump backflow rate ……………………………………………………………………………………………………………………………… 54
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 54
Check………………………………………………………………………………………………………………………………………………………………………………………….. 55
771010 ย ย ย ย INJECTION PUMP ASSY – Test Check high pressure system backflow rate ……………………………………………………………………………………………………………………………. 57
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 57
Check………………………………………………………………………………………………………………………………………………………………………………………….. 58
771010 ย ย ย ย INJECTION PUMP ASSY – Pressure test Rail Pressure Adjustment check …………………………………………………………………………………………………………………………….. 61
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 61
Rail Pressure Adjustment check……………………………………………………………………………………………………………………………………………………………………. 61
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 61
Check………………………………………………………………………………………………………………………………………………………………………………………….. 61
771010 ย ย ย ย INJECTION PUMP ASSY – Pressure test Check rail pressure during cranking ………………………………………………………………………………………………………………………… 62
Read parameters during cranking…………………………………………………………………………………………………………………………………………………………………… 62
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 62
Check………………………………………………………………………………………………………………………………………………………………………………………….. 62
CONTROL GEAR…………………………………………………………………………………………………………………………………………………………………………………………… 49
771013 ย ย ย ย CONTROL GEAR – Pressure test Check pressure between gear pump and main filter …………………………………………………………………………………………………………………… 63
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 63
Check pressure between gear pump and main filter……………………………………………………………………………………………………………………………………………………. 64
ELECTRONIC GOVERNOR………………………………………………………………………………………………………………………………………………………………………………………… 49
AIR TEMPERATURE SENSOR………………………………………………………………………………………………………………………………………………………………………………….. 49
772647 ย ย ย ย AIR TEMPERATURE SENSOR – Test Check intake air pressure and temperature sensor ………………………………………………………………………………………………………………….. 66
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 66
Visually check intake air pressure and temperature sensor……………………………………………………………………………………………………………………………………………. 66
Read out intake air pressure sensor value………………………………………………………………………………………………………………………………………………………….. 67
Read out intake air pressure sensor value………………………………………………………………………………………………………………………………………………………….. 67
ADDITIONAL FUEL FILTERS…………………………………………………………………………………………………………………………………………………………………………………….. 49
FUEL PRE-FILTER………………………………………………………………………………………………………………………………………………………………………………………… 49
773110 ย ย ย ย FUEL PRE-FILTER – Pressure test Check suction pressure between tank and pre-filter ………………………………………………………………………………………………………………. 68
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 68
Check suction pressure between tank to pre-filter…………………………………………………………………………………………………………………………………………………… 68
773110 ย ย ย ย FUEL PRE-FILTER – Pressure test Check suction pressure after pre-filter ………………………………………………………………………………………………………………………… 70
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 70
Check suction pressure at pre-filter outlet………………………………………………………………………………………………………………………………………………………… 71
WATER SIGNALLING SENSOR…………………………………………………………………………………………………………………………………………………………………………………. 49
773115 ย ย ย ย WATER SIGNALLING SENSOR – Test Check water in fuel sensor plausibility …………………………………………………………………………………………………………………………. 73
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 73
Check………………………………………………………………………………………………………………………………………………………………………………………….. 73
HYDRAULIC ACCUMULATOR………………………………………………………………………………………………………………………………………………………………………………………. 49
HIGH PRESSURE ACCUMULATOR……………………………………………………………………………………………………………………………………………………………………………….. 49
774510 ย ย ย ย HIGH PRESSURE ACCUMULATOR – Test Check external fuel leakage high pressure system ……………………………………………………………………………………………………………….. 75
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 75
Check………………………………………………………………………………………………………………………………………………………………………………………….. 75
INJECTORS…………………………………………………………………………………………………………………………………………………………………………………………………. 50
INJECTOR………………………………………………………………………………………………………………………………………………………………………………………………. 50
775010 ย ย ย ย INJECTOR – Test Check single injector backflow rate ………………………………………………………………………………………………………………………………………….. 77
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 77
Check………………………………………………………………………………………………………………………………………………………………………………………….. 78
775010 ย ย ย ย INJECTOR – Test Injector cut out activation check ……………………………………………………………………………………………………………………………………………. 79
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 79
Injector cut out activation check…………………………………………………………………………………………………………………………………………………………………. 79
Preparation…………………………………………………………………………………………………………………………………………………………………………………….. 79
Check………………………………………………………………………………………………………………………………………………………………………………………….. 79
CHASSIS………………………………………………………………………………………………………………………………………………………………………………………………………. 83
EXHAUST PIPES AND SILENCER………………………………………………………………………………………………………………………………………………………………………………….. 83
TEMPERATURE SENSOR……………………………………………………………………………………………………………………………………………………………………………………… 83
507133 ย ย ย ย TEMPERATURE SENSOR – Technical Data – Particulate matter catalyst exhaust gas temperature sensor ………………………………………………………………………………………………….. 85
Technical characteristics………………………………………………………………………………………………………………………………………………………………………… 85
PRESSURE SENSOR………………………………………………………………………………………………………………………………………………………………………………………… 83
507134 ย ย ย ย PRESSURE SENSOR – Technical Data – Particulate matter catalyst differential pressure sensor ………………………………………………………………………………………………………. 87
Technical data and specifications…………………………………………………………………………………………………………………………………………………………………. 87
Connector pin-out……………………………………………………………………………………………………………………………………………………………………………….. 88
TEMPERATURE SENSOR……………………………………………………………………………………………………………………………………………………………………………………… 83
507133 ย ย ย ย TEMPERATURE SENSOR – Test – Particulate matter catalyst exhaust gas temperature sensor …………………………………………………………………………………………………………… 89
Description…………………………………………………………………………………………………………………………………………………………………………………….. 89
Troubleshooting…………………………………………………………………………………………………………………………………………………………………………………. 89
PRESSURE SENSOR………………………………………………………………………………………………………………………………………………………………………………………… 83
507134 ย ย ย ย PRESSURE SENSOR – Test – Particulate matter catalyst differential pressure sensor ……………………………………………………………………………………………………………….. 91
Description…………………………………………………………………………………………………………………………………………………………………………………….. 91
Troubleshooting…………………………………………………………………………………………………………………………………………………………………………………. 91
AD-BLUE SYSTEM…………………………………………………………………………………………………………………………………………………………………………………………….. 83
AD-BLUE UNIT PUMP MODULE………………………………………………………………………………………………………………………………………………………………………………… 83
507410 ย ย ย ย AD-BLUE UNIT PUMP MODULE – Technical Data – Bosch 6.5 Supply Module ……………………………………………………………………………………………………………………………. 93
Technical data and specifications…………………………………………………………………………………………………………………………………………………………………. 93
AD-BLUE INDICATOR………………………………………………………………………………………………………………………………………………………………………………………. 83
507424 ย ย ย ย AD-BLUE INDICATOR – Technical Data – AdBlue level and temperature sensor ……………………………………………………………………………………………………………………….. 95
Technical data and specifications…………………………………………………………………………………………………………………………………………………………………. 95
AD-BLUE METERING DEV MODU……………………………………………………………………………………………………………………………………………………………………………….. 83
507431 ย ย ย ย AD-BLUE METERING DEV MODU – Technical Data – Bosch 3.3 Dosing Module …………………………………………………………………………………………………………………………… 96
Technical data and specifications…………………………………………………………………………………………………………………………………………………………………. 96
CROSSOVER VALVE………………………………………………………………………………………………………………………………………………………………………………………… 83
507433 ย ย ย ย CROSSOVER VALVE – Technical Data – Three-way engine coolant diverter valve for SCR system ………………………………………………………………………………………………………… 98
Technical data and specifications:………………………………………………………………………………………………………………………………………………………………… 98
TEMPERATURE SENSOR……………………………………………………………………………………………………………………………………………………………………………………… 83
507434 ย ย ย ย TEMPERATURE SENSOR – Technical Data – Exhaust gas temperature sensor …………………………………………………………………………………………………………………………… 99
Technical characteristics………………………………………………………………………………………………………………………………………………………………………… 99
NOX DETECTION SENSOR……………………………………………………………………………………………………………………………………………………………………………………. 83
507435 ย ย ย ย NOX DETECTION SENSOR – Technical Data – SCR system NOx sensor ………………………………………………………………………………………………………………………………….101
Technical data and specifications………………………………………………………………………………………………………………………………………………………………….101
Connector pin-out………………………………………………………………………………………………………………………………………………………………………………..102
AD-BLUE COOLANT LEVEL SENSOR…………………………………………………………………………………………………………………………………………………………………………….. 83
507466 ย ย ย ย AD-BLUE COOLANT LEVEL SENSOR – Technical Data – AdBlue quality, level and temperature SUN-A sensor …………………………………………………………………………………………………103
Technical data and specifications………………………………………………………………………………………………………………………………………………………………….103
Connector pin-out:……………………………………………………………………………………………………………………………………………………………………………….104
507466 ย ย ย ย AD-BLUE COOLANT LEVEL SENSOR – Technical Data – AdBlue quality, level and temperature Wema sensor ………………………………………………………………………………………………….105
Technical data and specifications………………………………………………………………………………………………………………………………………………………………….107
AD-BLUE SYSTEM…………………………………………………………………………………………………………………………………………………………………………………………. 83
5074 ย ย ย ย AD-BLUE SYSTEM – Overview ……………………………………………………………………………………………………………………………………………………………………109
Exhaust gas post-treatment system SCRT (Selective Catalityc Reduction Technology) ………………………………………………………………………………………………………………………109
SCRT (Selective Catalytic Reduction Technology) …………………………………………………………………………………………………………………………………………………….109
ATS system schematic diagram (After Treatment System)………………………………………………………………………………………………………………………………………………..110
AdBlue heating system…………………………………………………………………………………………………………………………………………………………………………….111
AD-BLUE SYSTEM…………………………………………………………………………………………………………………………………………………………………………………………. 84
5074 ย ย ย ย AD-BLUE SYSTEM – Test – Bosch 6.5 supply module and Bosch 3.3 dosing module ……………………………………………………………………………………………………………………….113
Description……………………………………………………………………………………………………………………………………………………………………………………..113
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….113
5074 ย ย ย ย AD-BLUE SYSTEM – Test – Urea Dosing System Check (UDST) Bosch 6.5 and Bosch 3.3 ……………………………………………………………………………………………………………………118
Main sections of the UDST test procedure……………………………………………………………………………………………………………………………………………………………118
Assessment of the UDST test procedure………………………………………………………………………………………………………………………………………………………………119
5074 ย ย ย ย AD-BLUE SYSTEM – Test – Urea Dosing Valve Check (UDVC) Bosch 6.5 and Bosch 3.3 …………………………………………………………………………………………………………………….120
Main sections of the UDVC test procedure……………………………………………………………………………………………………………………………………………………………120
5074 ย ย ย ย AD-BLUE SYSTEM – Test – Urea Dosing Leakage Check (UDLC) Bosch 6.5 and Bosch 3.3 …………………………………………………………………………………………………………………..121
Main sections of the UDLC test procedure……………………………………………………………………………………………………………………………………………………………121
5074 ย ย ย ย AD-BLUE SYSTEM – Test – Urea Dosing Pump Check (UDPC) Bosch 6.5 and Bosch 3.3 ……………………………………………………………………………………………………………………..122
Main sections of the UDPC test procedure……………………………………………………………………………………………………………………………………………………………122
AD-BLUE FILTER…………………………………………………………………………………………………………………………………………………………………………………………. 84
507413 ย ย ย ย AD-BLUE FILTER – Replace …………………………………………………………………………………………………………………………………………………………………..123
AD-BLUE INDICATOR………………………………………………………………………………………………………………………………………………………………………………………. 84
507424 ย ย ย ย AD-BLUE INDICATOR – Test – AdBlue level and temperature sensor …………………………………………………………………………………………………………………………………125
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….125
CROSSOVER VALVE………………………………………………………………………………………………………………………………………………………………………………………… 84
507433 ย ย ย ย CROSSOVER VALVE – Test – DEF/AdBlueยฎ tank heating valve ……………………………………………………………………………………………………………………………………….126
Description:…………………………………………………………………………………………………………………………………………………………………………………….126
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….126
TEMPERATURE SENSOR……………………………………………………………………………………………………………………………………………………………………………………… 84
507434 ย ย ย ย TEMPERATURE SENSOR – Test – Exhaust gas temperature sensor upstream of the DOC …………………………………………………………………………………………………………………..128
Description……………………………………………………………………………………………………………………………………………………………………………………..128
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….128
507434 ย ย ย ย TEMPERATURE SENSOR – Test – Exhaust gas temperature sensor upstream of the SCR …………………………………………………………………………………………………………………..131
Description……………………………………………………………………………………………………………………………………………………………………………………..131
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….131
507434 ย ย ย ย TEMPERATURE SENSOR – Test – Exhaust gas temperature sensor downstream of the SCR …………………………………………………………………………………………………………………134
Description……………………………………………………………………………………………………………………………………………………………………………………..134
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….134
NOX DETECTION SENSOR……………………………………………………………………………………………………………………………………………………………………………………. 84
507435 ย ย ย ย NOX DETECTION SENSOR – Test – NOx sensor downstream of the SCR …………………………………………………………………………………………………………………………………137
Description……………………………………………………………………………………………………………………………………………………………………………………..137
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….137
507435 ย ย ย ย NOX DETECTION SENSOR – Test – NOx sensor upstream of the SCR …………………………………………………………………………………………………………………………………..140
Description……………………………………………………………………………………………………………………………………………………………………………………..140
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….140
HUMIDITY SENSOR………………………………………………………………………………………………………………………………………………………………………………………… 84
507436 ย ย ย ย HUMIDITY SENSOR – Test Check intake air humidity and temperature sensor …………………………………………………………………………………………………………………………143
Preparation……………………………………………………………………………………………………………………………………………………………………………………..143
Visually check intake air humidity and temperature sensor…………………………………………………………………………………………………………………………………………….143
AD-BLUE COOLANT LEVEL SENSOR…………………………………………………………………………………………………………………………………………………………………………….. 84
507466 ย ย ย ย AD-BLUE COOLANT LEVEL SENSOR – Test – AdBlue quality, level and temperature SUN-A sensor ………………………………………………………………………………………………………….145
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….145
507466 ย ย ย ย AD-BLUE COOLANT LEVEL SENSOR – Test – AdBlue quality, level and temperature Wema sensor …………………………………………………………………………………………………………..149
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….149
ELECTRICAL COMPONENTS…………………………………………………………………………………………………………………………………………………………………………………………..155
ENGINE PREHEATING DEVICE…………………………………………………………………………………………………………………………………………………………………………………….155
THERMOSTARTER PLUG………………………………………………………………………………………………………………………………………………………………………………………155
761911 ย ย ย ย THERMOSTARTER PLUG – Test Check spark plug heater …………………………………………………………………………………………………………………………………………….159
Preparation……………………………………………………………………………………………………………………………………………………………………………………..159
Visual check of glow plugs………………………………………………………………………………………………………………………………………………………………………..159
Glow plug activation check………………………………………………………………………………………………………………………………………………………………………..160
Preparation……………………………………………………………………………………………………………………………………………………………………………………..160
PRESSURE GAUGES, INDICATORS, SENDERS………………………………………………………………………………………………………………………………………………………………………….155
TIMING GEAR SPEED SENDER…………………………………………………………………………………………………………………………………………………………………………………155
764264 ย ย ย ย TIMING GEAR SPEED SENDER – Test Engine speed adjustment check ………………………………………………………………………………………………………………………………….161
Preparation……………………………………………………………………………………………………………………………………………………………………………………..161
Engine speed adjustment check……………………………………………………………………………………………………………………………………………………………………..161
Preparation……………………………………………………………………………………………………………………………………………………………………………………..161
Check…………………………………………………………………………………………………………………………………………………………………………………………..161
764264 ย ย ย ย TIMING GEAR SPEED SENDER – Test Check camshaft and crankshaft synchronization ……………………………………………………………………………………………………………………162
Preparation……………………………………………………………………………………………………………………………………………………………………………………..162
Visual check the camshaft sensor…………………………………………………………………………………………………………………………………………………………………..162
Visual check the crankshaft sensor…………………………………………………………………………………………………………………………………………………………………163
Check camshaft and crankshaft synchronization……………………………………………………………………………………………………………………………………………………….164
CONTROL UNITS, RESISTORS, FUSES………………………………………………………………………………………………………………………………………………………………………………155
ENGINE CONTROL UNIT……………………………………………………………………………………………………………………………………………………………………………………..155
766161 ย ย ย ย ENGINE CONTROL UNIT – Test Check ECU power supply …………………………………………………………………………………………………………………………………………….167
Preparation……………………………………………………………………………………………………………………………………………………………………………………..167
Check power supply of indicated Electronic Control Unit (ECU)…………………………………………………………………………………………………………………………………………167
Check ECU Wiring Harness โ Open Circuit check……………………………………………………………………………………………………………………………………………………….167
766161 ย ย ย ย ENGINE CONTROL UNIT – Test MIL activation check ………………………………………………………………………………………………………………………………………………169
Preparation……………………………………………………………………………………………………………………………………………………………………………………..169
MIL Activation check……………………………………………………………………………………………………………………………………………………………………………..169
Preparation……………………………………………………………………………………………………………………………………………………………………………………..169
Check…………………………………………………………………………………………………………………………………………………………………………………………..169
766161 ย ย ย ย ENGINE CONTROL UNIT – Test Read parameter check ………………………………………………………………………………………………………………………………………………170
Preparation……………………………………………………………………………………………………………………………………………………………………………………..170
Read Parameters check…………………………………………………………………………………………………………………………………………………………………………….170
Preparation……………………………………………………………………………………………………………………………………………………………………………………..170
Check…………………………………………………………………………………………………………………………………………………………………………………………..170
CABLES AND CONNECTIONS………………………………………………………………………………………………………………………………………………………………………………………155
CONNECTIONS…………………………………………………………………………………………………………………………………………………………………………………………….155
769130 ย ย ย ย CONNECTIONS – Electrical schematic sheet 1 SH01 – ECU …………………………………………………………………………………………………………………………………………172
769130 ย ย ย ย CONNECTIONS – Electrical schematic sheet 2 SH02 – ECU …………………………………………………………………………………………………………………………………………174
769130 ย ย ย ย CONNECTIONS – Electrical schematic sheet 3 SH03 – ECU …………………………………………………………………………………………………………………………………………176
769130 ย ย ย ย CONNECTIONS – Electrical schematic sheet 4 SH04 – ECU …………………………………………………………………………………………………………………………………………178
769130 ย ย ย ย CONNECTIONS – Component Diagram 00 Connector X-000 to X-009 ……………………………………………………………………………………………………………………………………181
769130 ย ย ย ย CONNECTIONS – Component diagram 01 Connector X-010 to X-019 ……………………………………………………………………………………………………………………………………187
769130 ย ย ย ย CONNECTIONS – Component diagram 02 Connector X-020 to X-029 ……………………………………………………………………………………………………………………………………193
769130 ย ย ย ย CONNECTIONS – Component diagram 03 Connector X-030 to X-039 ……………………………………………………………………………………………………………………………………194
769130 ย ย ย ย CONNECTIONS – Component diagram 04 Connector X-040 to X-049 ……………………………………………………………………………………………………………………………………195
769130 ย ย ย ย CONNECTIONS – Component diagram 05 Connector X-050 to X-059 ……………………………………………………………………………………………………………………………………198
769130 ย ย ย ย CONNECTIONS – Component diagram 06 Connector X-060 to X-069 ……………………………………………………………………………………………………………………………………200
769130 ย ย ย ย CONNECTIONS – Component diagram 07 Connector X-070 to X-079 ……………………………………………………………………………………………………………………………………201
769130 ย ย ย ย CONNECTIONS – Component diagram 09 Connector X-090 to X-099 ……………………………………………………………………………………………………………………………………202
769130 ย ย ย ย CONNECTIONS – Component diagram 10 Connector X-100 to X-109 ……………………………………………………………………………………………………………………………………203
769130 ย ย ย ย CONNECTIONS – Component diagram 20 Connector X-200 to X-209 ……………………………………………………………………………………………………………………………………204
769130 ย ย ย ย CONNECTIONS – Component diagram 21 Connector X-210 to X-219 ……………………………………………………………………………………………………………………………………205
769130 ย ย ย ย CONNECTIONS – Component diagram 22 Connector X-220 to X-229 ……………………………………………………………………………………………………………………………………206
769130 ย ย ย ย CONNECTIONS – Component diagram 23 Connector X-230 to X-239 ……………………………………………………………………………………………………………………………………207
769130 ย ย ย ย CONNECTIONS – Component diagram 24 Connector X-240 to X-249 ……………………………………………………………………………………………………………………………………209
769130 ย ย ย ย CONNECTIONS – Component diagram 25 Connector X-250 to X-259 ……………………………………………………………………………………………………………………………………213
769130 ย ย ย ย CONNECTIONS – Component diagram 27 Connector X-270 to X-279 ……………………………………………………………………………………………………………………………………214
769130 ย ย ย ย CONNECTIONS – Component diagram 30 Connector X-300 to X-309 ……………………………………………………………………………………………………………………………………215
769130 ย ย ย ย CONNECTIONS – ECU description ………………………………………………………………………………………………………………………………………………………………217
769130 ย ย ย ย CONNECTIONS – Sensor description ……………………………………………………………………………………………………………………………………………………………218
769130 ย ย ย ย CONNECTIONS – Fuse description ……………………………………………………………………………………………………………………………………………………………..220
769130 ย ย ย ย CONNECTIONS – Voltage source description …………………………………………………………………………………………………………………………………………………….222
769130 ย ย ย ย CONNECTIONS – Ground description ……………………………………………………………………………………………………………………………………………………………223
769130 ย ย ย ย CONNECTIONS – Relay description …………………………………………………………………………………………………………………………………………………………….224
769130 ย ย ย ย CONNECTIONS – Motor description …………………………………………………………………………………………………………………………………………………………….225
769130 ย ย ย ย CONNECTIONS – Resistor description ………………………………………………………………………………………………………………………………………………………….226
769130 ย ย ย ย CONNECTIONS – Switch description ……………………………………………………………………………………………………………………………………………………………227
769130 ย ย ย ย CONNECTIONS – Solenoid description ………………………………………………………………………………………………………………………………………………………….228
769130 ย ย ย ย CONNECTIONS – Electrical schematic sheet 01 SH01 – ECU ………………………………………………………………………………………………………………………………………..230
769130 ย ย ย ย CONNECTIONS – Electrical schematic sheet 5 SH02 – ECU …………………………………………………………………………………………………………………………………………232
769130 ย ย ย ย CONNECTIONS – Electrical schematic sheet 6 SH03 – ECU …………………………………………………………………………………………………………………………………………234
769130 ย ย ย ย CONNECTIONS – Component Diagram 00 Connector X-000 to X-009 ……………………………………………………………………………………………………………………………………237
769130 ย ย ย ย CONNECTIONS – Component diagram 01 Connector X-010 to X-019 ……………………………………………………………………………………………………………………………………242
769130 ย ย ย ย CONNECTIONS – Component diagram 02 Connector X-020 to X-029 ……………………………………………………………………………………………………………………………………247
769130 ย ย ย ย CONNECTIONS – Component diagram 03 Connector X-030 to X-039 ……………………………………………………………………………………………………………………………………248
769130 ย ย ย ย CONNECTIONS – Component diagram 04 Connector X-040 to X-049 ……………………………………………………………………………………………………………………………………249
769130 ย ย ย ย CONNECTIONS – Component diagram 05 Connector X-050 to X-059 ……………………………………………………………………………………………………………………………………252
769130 ย ย ย ย CONNECTIONS – Component diagram 06 Connector X-060 to X-069 ……………………………………………………………………………………………………………………………………254
769130 ย ย ย ย CONNECTIONS – Component diagram 07 Connector X-070 to X-079 ……………………………………………………………………………………………………………………………………255
769130 ย ย ย ย CONNECTIONS – Component diagram 10 Connector X-100 to X-109 ……………………………………………………………………………………………………………………………………256
769130 ย ย ย ย CONNECTIONS – Component diagram 20 Connector X-200 to X-209 ……………………………………………………………………………………………………………………………………257
769130 ย ย ย ย CONNECTIONS – Component diagram 21 Connector X-210 to X-219 ……………………………………………………………………………………………………………………………………258
769130 ย ย ย ย CONNECTIONS – Component diagram 23 Connector X-230 to X-239 ……………………………………………………………………………………………………………………………………259
769130 ย ย ย ย CONNECTIONS – Component diagram 24 Connector X-240 to X-249 ……………………………………………………………………………………………………………………………………260
769130 ย ย ย ย CONNECTIONS – Component diagram 25 Connector X-250 to X-259 ……………………………………………………………………………………………………………………………………266
769130 ย ย ย ย CONNECTIONS – Component diagram 30 Connector X-300 to X-309 ……………………………………………………………………………………………………………………………………267
769130 ย ย ย ย CONNECTIONS – ECU description ………………………………………………………………………………………………………………………………………………………………269
769130 ย ย ย ย CONNECTIONS – Sensor description ……………………………………………………………………………………………………………………………………………………………270
769130 ย ย ย ย CONNECTIONS – Fuse description ……………………………………………………………………………………………………………………………………………………………..272
769130 ย ย ย ย CONNECTIONS – Voltage source description …………………………………………………………………………………………………………………………………………………….274
769130 ย ย ย ย CONNECTIONS – Ground description ……………………………………………………………………………………………………………………………………………………………275
769130 ย ย ย ย CONNECTIONS – Relay description …………………………………………………………………………………………………………………………………………………………….276
769130 ย ย ย ย CONNECTIONS – Load description ……………………………………………………………………………………………………………………………………………………………..277
769130 ย ย ย ย CONNECTIONS – Motor description …………………………………………………………………………………………………………………………………………………………….278
769130 ย ย ย ย CONNECTIONS – Resistor description ………………………………………………………………………………………………………………………………………………………….279
769130 ย ย ย ย CONNECTIONS – Switch description ……………………………………………………………………………………………………………………………………………………………280
769130 ย ย ย ย CONNECTIONS – Solenoid description ………………………………………………………………………………………………………………………………………………………….281
ELECTRICAL PANELS…………………………………………………………………………………………………………………………………………………………………………………………..158
RELAY’…………………………………………………………………………………………………………………………………………………………………………………………………158
766364 ย ย ย ย ELECTRICAL PANELS – Technical Data – AdBlue line heater relay ………………………………………………………………………………………………………………………………….283
Technical data and specifications:…………………………………………………………………………………………………………………………………………………………………283
Connector pin-out………………………………………………………………………………………………………………………………………………………………………………..284
RELAY’…………………………………………………………………………………………………………………………………………………………………………………………………158
766364 ย ย ย ย RELAY’ – Test – AdBlue line heater HCU relay …………………………………………………………………………………………………………………………………………………285
Description……………………………………………………………………………………………………………………………………………………………………………………..285
Troubleshooting………………………………………………………………………………………………………………………………………………………………………………….285
INSPECTIONS, ADDITIONAL SERVICES…………………………………………………………………………………………………………………………………………………………………………………289
DIAGNOSTICS WITH E.A.S.Y. STATION…………………………………………………………………………………………………………………………………………………………………………….289
ECM SYSTEM DIAGNOSTICS…………………………………………………………………………………………………………………………………………………………………………………..289
295467 ย ย ย ย D20-E 1573-3 4F7A-0 – Heater control unit reports missing voltage at Terminal 30 …………………………………………………………………………………………………………………302
295467 ย ย ย ย 8368-0 1188-6 393-C 7EBB7-6 4A4-6 – Over temperature error on the Turbocharger PWM output powerstage ……………………………………………………………………………………………….304
295467 ย ย ย ย 1F37-0 AE7-1F AE7-6 – EGR Valve: current limitiation is active …………………………………………………………………………………………………………………………………306
295467 ย ย ย ย A8-0 4449-31 A8-3 1161-1F 168-16 168-0 A80010 A800-10 00A800 11611F A8-10 1161-0 – Battery voltage: voltage too high …………………………………………………………………………………308
295467 ย ย ย ย A8-0 9E-0 A8-3 4961-31 1361-1F 1361-0 158-0 A80000 168-3 168-0 13611F 009E00 A800-0 226-3 – ECU internal voltage 5V, transfer box: battery voltage, sensor voltage higher than expected ……………………..309
295467 ย ย ย ย 1E7-3 3510-12 B60D-C 58157-31 0DB602 DB6-C B60D0C 3510-2 E32D-1F E32D1F E32D-0 DB6-2 – ECU internal: Error sensor supplies 2 ………………………………………………………………………….310
295467 ย ย ย ย A8-1 2261-1F A8-4 168-18 2261-0 168-1 A80012 8801-31 A800-12 00A801 A8-12 22611F – Battery voltage: voltage too low ………………………………………………………………………………….312
295467 ย ย ย ย 68B-7 2197-0 2791-5 AE7-5 7EC1F-5 – EGR valve control circuit supply voltage too low ……………………………………………………………………………………………………………..314
295467 ย ย ย ย EE8A-0 1573-3 D20-3 – Heater control unit detected an overvoltage error – internal system failure ………………………………………………………………………………………………….315
295467 ย ย ย ย D20-4 EF8A-0 1573-4 – Heater control unit detected an under voltage error – internal system failure ………………………………………………………………………………………………..317
295467 ย ย ย ย 9E-1 A8-1 9313-31 A8-4 168-4 A800-1 A80001 158-1 2461-1F 24611F 226-4 009E01 168-1 2461-0 – ECU internal voltage 5V, transfer box: battery voltage, sensor voltage is lower than expected ……………………319
295467 ย ย ย ย 5419-5 152B-5 27E4-0 78D-4 7F002-5 – Under voltage error for H-bridge …………………………………………………………………………………………………………………………..321
295467 ย ย ย ย 5A2-2 4155-0 1076-2 434-2 459-3 – Fuel metering unit intermittent electrical connection failure ……………………………………………………………………………………………………322
295467 ย ย ย ย 64-2 100-2 238-3 34D3-0 – Defect fault check for plausibility from digital sensor ………………………………………………………………………………………………………………..324
295467 ย ย ย ย E3C6-0 1102-C 1103-C – FET error ……………………………………………………………………………………………………………………………………………………………326
295467 ย ย ย ย 164A-5 7EC7E-5 563A-0 – Open Load error of actuator power stage of DEF/AdBlue supply module heater …………………………………………………………………………………………………327
295467 ย ย ย ย 5767-0 7EC1D-5 2791-5 AE7-5 58B-2 – EGR valve control circuit open ……………………………………………………………………………………………………………………………..329
295467 ย ย ย ย 53D6-0 1118-5 7EB96-5 – No load error on low powerstage for Urea back flow pump ………………………………………………………………………………………………………………….331
295467 ย ย ย ย 654-5 5416-0 28D-5 653-5 28E-5 169-2 8E02-5 – Open load error in injector 3 ……………………………………………………………………………………………………………………..333
295467 ย ย ย ย 8B02-5 167-2 28B-5 651-5 5316-0 – Open load error in injector 1 ………………………………………………………………………………………………………………………………..335
295467 ย ย ย ย 56B6-0 174D-5 7F133-5 – No load error ……………………………………………………………………………………………………………………………………………………….337
295467 ย ย ย ย 48D-2 5419-5 3DB4-0 7F003-5 152B-5 – Open load error for powerstage …………………………………………………………………………………………………………………………….339
295467 ย ย ย ย 520539-5 5435-5 3B15-5 F15BE5 F15B-E5 515A1F 153B-5 515A-1F 515A-0 3B1505 20826-31 – Open load error on power stage for DEF/AdBlue Supply Module pump motor ………………………………………………341
295467 ย ย ย ย 51B51F 51B5-0 51B5-1F 149-2 20917-31 0FA905 4009-5 FA9-5 A90F-5 A90F05 – Fuel filter heater actuator has an open load error …………………………………………………………………………..343
295467 ย ย ย ย 5BBA1F 1102-5 1103-5 23482-31 5BBA-0 5BBA-1F – Open Load error of DEF/AdBlue Pressure Line Heater Actuator powerstage ………………………………………………………………………………..345
295467 ย ย ย ย 1103-5 1102-5 57BA-0 – Open Load error of DEF/AdBlue Backflow Line Heater Actuator powerstage ……………………………………………………………………………………………………..347
295467 ย ย ย ย D21-5 5DB6-0 1512-5 – Open Load error in powerstage of Urea dosing valve actuator ………………………………………………………………………………………………………………..350
295467 ย ย ย ย 434-5 52551F 1442-5 5A2-5 21077-31 1076-5 159-2 5255-1F A205-5 5255-0 05A205 A20505 – Fuel metering unit has an open load error ……………………………………………………………………….352
295467 ย ย ย ย 230D-5 230D05 0D2302 569A-1F 569A1F 3363-2 D23-5 D23-2 3363-5 569A-0 22170-31 – Open Load error of DEF/AdBlue Tank Heater Actuator power stage ………………………………………………………….354
295467 ย ย ย ย 5468-0 281-5 1188-5 393-2 4A4-5 – Open load temperature error on the Turbocharger PWM output powerstage …………………………………………………………………………………………….356
295467 ย ย ย ย 652-5 168-2 5616-0 656-5 28C-5 290-5 9002-5 – Open load error in injector 2 ……………………………………………………………………………………………………………………..358
295467 ย ย ย ย 1C1104 1C11-4 F1DC-EC 520668-12 111C-4 E7DE-1F 4380-4 E7DE1F 59358-31 1119-4 E7DE-0 F1DCEC – Diagnostic fault for NH3 sensor (electrical fault on signal ground line) ……………………………………..360
295467 ย ย ย ย 639-9 4380-12 EBDE-0 60382-31 027F09 1C11-C 1C110C 111C-C 1119-7 EBDE-1F 27F-9 EBDE1F – Diagnostic fault for NH3 sensor (electrical fault on trim resistor line) ………………………………………….361
295467 ย ย ย ย 33621-31 434-6 8355-0 8355-1F 1442-6 1076-6 5A2-6 05A20C 559-C 1442-12 83551F 5A2-C A205-6 A20506 – Fuel metering unit has an over-temperature error …………………………………………………….363
295467 ย ย ย ย 1573-5 D20-6 ED8A-0 – Heater control unit detected an over temperature error – internal system failure ……………………………………………………………………………………………..365
295467 ย ย ย ย 84D6-0 7EB96-6 1118-6 – Over temperature error on low powerstage for Urea back flow pump ………………………………………………………………………………………………………….367
295467 ย ย ย ย 34170-31 D21-C 1512-6 0D210C 1215-6 3361-12 857A-1F 857A1F 121506 857A-0 5394-6 – Over temperature error on powerstage of DEF/AdBlue dosing valve actuator ……………………………………………….369
295467 ย ย ย ย 8E02-3 163-2 28E-3 6326-0 653-6 28D-6 654-3 – Short circuit error of injector in cylinder 3 ……………………………………………………………………………………………………….371
295467 ย ย ย ย AEE-6 173-3 2798-3 AEE-3 EE0A-3 2798-6 7216-0 – Short circuit in injection bank 2 (all injectors of the same bank can be affected) …………………………………………………………………….374
295467 ย ย ย ย 152B-6 78D-3 15E4-0 7F002-F 5419-6 – Short circuit over load error for H-bridge ………………………………………………………………………………………………………………….376
295467 ย ย ย ย 290-3 6526-0 162-2 656-3 652-6 9002-3 28C-6 – Short circuit error of injector in cylinder 2 ……………………………………………………………………………………………………….378
295467 ย ย ย ย 82B5-1F FA9-C 0FA90C 82B51F 33461-31 82B5-0 4009-12 FA9-6 4009-6 A90F-6 A90F06 149-C – Fuel filter heater actuator has an over-temperature error ………………………………………………………..381
295467 ย ย ย ย 8B02-3 651-6 28B-6 6226-0 161-2 651-3 28B-3 – Short circuit error of injector in cylinder 1 ……………………………………………………………………………………………………….383
295467 ย ย ย ย 2791-6 7EC1F-6 1E67-0 68B-2 AE7-6 – EGR valve control circuit over load …………………………………………………………………………………………………………………………386
295467 ย ย ย ย 230D06 879A1F 879A-0 D23-14 879A-1F 230D-6 D23-6 3363-6 3363-20 34714-31 0D2314 – Over Temperature error of DEF/AdBlue Tank Heater Actuator powerstage …………………………………………………..389
295467 ย ย ย ย 8C02-3 6426-0 28C-3 28E-6 652-3 654-6 164-2 – Short circuit error of injector in cylinder 4 ……………………………………………………………………………………………………….391
295467 ย ย ย ย ED0A-3 2797-6 171-3 AED-3 AED-6 2797-3 7116-0 – Short circuit in injection bank 1 (all injectors of the same bank can be affected) …………………………………………………………………….394
295467 ย ย ย ย 2791-6 8967-0 AE7-6 58B-C 7EC1E-6 – EGR valve control circuit over current ………………………………………………………………………………………………………………………396
295467 ย ย ย ย 7F133-6 87B6-0 174D-6 – DEF/AdBlue supply module supply voltage control relay short circuit ……………………………………………………………………………………………………….398
295467 ย ย ย ย 3B15-6 5435-6 833A-1F 833A1F F15BEC 33594-31 520539-12 153B-6 F15B-EC 3B1506 833A-0 – Over temperature error on power stage for DEF/AdBlue Supply Module pump motor ……………………………………….400
295467 ย ย ย ย 64-11 238-4 64-12 100-17 23D3-0 – Defect fault check for minimum oil pressure from digital sensor ………………………………………………………………………………………………….402
295467 ย ย ย ย AE0001 2D15-1F 11541-31 135-4 AE-1 AE-4 2D15-0 2D151F 00AE04 AE00-1 174-1 174-4 – Fuel Temperature Sensor voltage is lower than expected ……………………………………………………………….405
295467 ย ย ย ย 4765-1 2999-1F 4765-4 9D12-1 129D-4 129D-1 10649-31 2999-0 9D1201 3F6-4 129D04 29991F – Diagnostic fault check for SRC low in oxidation catalyst upstream temperature ……………………………………..407
295467 ย ย ย ย 4CF-9 4CF-2 921B-0 – Deactivated B CAN bus passive error ………………………………………………………………………………………………………………………………………409
295467 ย ย ย ย 434-5 30549-31 7755-1F 1076-5 5A2-4 77551F 1442-4 1443-4 5A3-4 A305-4 05A204 A30504 7755-0 359-4 – Fuel Metering Unit is shorted to ground at the low side ……………………………………………….411
295467 ย ย ย ย 28A4-0 33-4 51-4 152B-1 78B-4 – Intake Throttle Valve Position is lower than expected …………………………………………………………………………………………………………….413
295467 ย ย ย ย 152B-6 7F003-4 58D-4 73E4-0 5419-6 – Short circuit to ground on Out1 error for H-bridge …………………………………………………………………………………………………………..415
295467 ย ย ย ย 230D-4 0D2304 759A-1F 30106-31 D23-5 D23-4 3363-4 230D04 759A1F 759A-0 – Short Circuit to Ground of DEF/AdBlue Tank Heater Actuator power stage …………………………………………………………417
295467 ย ย ย ย 7F133-4 174D-6 79B6-0 – DEF/AdBlue Supply module supply voltage control relay short circuit to ground ………………………………………………………………………………………………419
295467 ย ย ย ย 1103-4 66BA-0 1102-5 – Short Circuit to Ground of DEF/AdBlue Backflow Line Heater Actuator powerstage ………………………………………………………………………………………………420
295467 ย ย ย ย 00AC04 2AC4-1F 2AC41F 2AC4-0 172-4 AB00-1 AB0001 AC-4 10948-31 171-1 13C-4 AB-1 – Ambient temperature sensor voltage is lower than expected …………………………………………………………….422
295467 ย ย ย ย F5EF-0 49D-4 E75-1F – Torque limitation caused by particulate filter ……………………………………………………………………………………………………………………………424
295467 ย ย ย ย E604-E 1254-14 4E6-E F8EF-0 E6040E 19E-4 – Torque limitation caused by smoke limitation …………………………………………………………………………………………………………..425
295467 ย ย ย ย 0B1101 B11-1 CB0-1 271A-0 110B-1 0CB001 4363-1 271A-1F 10010-31 271A1F 3248-1 110B-4 – SCR low for SCR catalyst downstream temperature sensor …………………………………………………………..426
295467 ย ย ย ย 68D-4 152B-6 5419-6 74E4-0 7F002-4 – Short circuit to ground on Out2 error for H-bridge …………………………………………………………………………………………………………..428
295467 ย ย ย ย 7EC1D-4 2791-6 7C67-0 AE7-6 68B-1 – EGR valve control circuit high side shorted to ground …………………………………………………………………………………………………………430
295467 ย ย ย ย 72C-1 5325-7 14CD-7 7662-0 14CD-4 – Glow plug 3 control circuit shorted to ground ………………………………………………………………………………………………………………..432
295467 ย ย ย ย 102-1 134-4 66-4 2E64-0 102-4 66-1 2E64-1F 11876-31 2E641F 660001 006604 6600-1 – Engine intake air pressure sensor voltage is lower than expected ………………………………………………………434
295467 ย ย ย ย 794E-0 7EC20-4 DBB-4 – DEF/AdBlue quality sensor internal failure (short circuit to ground in temperature sensor circuit) …………………………………………………………………………….436
295467 ย ย ย ย D24-5 734E-0 – DEF/AdBlue quality sensor internal failure (Short circuit to ground error) …………………………………………………………………………………………………………437
295467 ย ย ย ย 71C6-0 D21-4 1512-5 – Short circuit to ground error in lowside powerstage of Urea dosing valve actuator …………………………………………………………………………………………….438
295467 ย ย ย ย 72C6-0 1512-4 7EB8A-4 – Short circuit to ground error in highside powerstage of Urea dosing valve actuator ………………………………………………………………………………………….440
295467 ย ย ย ย 62817-31 CD050D 225-4 F5611F 05CD0E 1485-13 CD05-D 5CD-D 5CD-E F561-0 1485-14 F561-1F – Early opening defect of main relay ……………………………………………………………………………442
295467 ย ย ย ย FEC-1 4076-1 131-4 2213-1F EC0F01 8723-31 2213-0 22131F 6E-4 110-4 006E04 EC0F-1 – Engine coolant temperature (downstream) voltage is lower than expected ………………………………………………..445
295467 ย ย ย ย 2C97-0 789-1 1B-4 27-4 AE7-1 – EGR valve position sensor voltage is lower than expected …………………………………………………………………………………………………………..447
295467 ย ย ย ย 009D04 9D-C 157-4 9D000C 9509-31 9D00-C 9D-4 157-12 2525-1F 2525-0 25251F 136-4 – Fuel rail pressure sensor voltage is lower than expected ……………………………………………………………..449
295467 ย ย ย ย 7F02-2 911B-1F 911B1F 7F0202 911B-0 520203-2 37147-31 639-2 1B1-4 27F-2 F00B-E2 F00BE2 – CAN A Bus off passive failure ……………………………………………………………………………….451
295467 ย ย ย ย 2A4-5 2A4-4 32B-4 676-5 7B52-0 – Short circuit to ground error for Low Voltage System …………………………………………………………………………………………………………….453
295467 ย ย ย ย 2791-6 7D67-0 68B-4 7EC1E-4 AE7-6 – EGR valve control circuit low side shorted to ground ………………………………………………………………………………………………………….455
295467 ย ย ย ย 2858-0 4B9-1 1209-4 4B9-4 49B-4 – Low SCR for turbine upstream pressure sensor …………………………………………………………………………………………………………………..457
295467 ย ย ย ย 69E-4 F3EF-0 F019-FF F3EF1F 2106-1F F3EF-1F 21061F 62447-31 621-1F F019FF 1569-31 520217-31 – Strong torque limitation from injection system active ……………………………………………………..459
295467 ย ย ย ย 2667-0 2791-7 589-4 AE7-7 1B-11 – EGR valve will not close to commanded position …………………………………………………………………………………………………………………460
295467 ย ย ย ย 69-1 9332-31 69-4 690001 2474-1F 6900-1 24741F 133-4 006904 105-4 2474-0 105-1 – Engine intake air temperature sensor voltage is lower than expected …………………………………………………….461
295467 ย ย ย ย 520539-4 3B15-4 F15BE4 723A1F 29242-31 F15B-E4 723A-1F 153B-4 153B-5 723A-0 5435-4 3B1504 – Short circuit to ground on powerstage for DEF/AdBlue Supply Module pump motor ………………………………….463
295467 ย ย ย ย 753A-0 7EC7E-4 164A-5 – Short Circuit to Ground of DEF/AdBlue Supply Module Heater Actuator powerstage ……………………………………………………………………………………………..465
295467 ย ย ย ย 520530-1 2B1A-1F 11034-31 2B1A1F 2B1A-0 811-1 F152E1 F152-E1 1108-4 081101 1108-1 4360-1 – SCR low for SCR catalyst upstream temperature sensor …………………………………………………………467
295467 ย ย ย ย 2B361F 2B36-0 520417-1 9D-11 F0E1-E1 11062-31 26F-4 2B36-1F F0E1E1 157-1 157-17 9D-1 9D0001 9D00-1 – The minimum rail pressure value necessary to allow fuel injection has not been reached ………………….469
295467 ย ย ย ย F0D0E0 5571-7 62021-31 137-4 520400-0 C31500 F0D0-E0 15C3-0 F245-0 15C3-7 C315-0 5571-0 F2451F – Fuel pressure relief valve is forced to open, perform pressure increase …………………………………..470
295467 ย ย ย ย 14CF-4 14CF-7 72C-3 7862-0 5327-7 – Glow plug 2 control circuit shorted to ground ………………………………………………………………………………………………………………..471
295467 ย ย ย ย 76D6-0 1118-5 7EB96-4 – Short circuit to ground error on low powerstage for Urea back flow pump ……………………………………………………………………………………………………473
295467 ย ย ย ย 10EE-4 D22-1 2CB6-0 – SCR low for Urea Pump Module Pressure Sensor ……………………………………………………………………………………………………………………………..475
295467 ย ย ย ย 1102-4 31418-31 1103-5 7ABA1F 7ABA-0 7ABA-1F – Short Circuit to Ground of DEF/AdBlue Pressure Line Heater Actuator powerstage …………………………………………………………………………477
295467 ย ย ย ย 29877-31 74B5-1F 74B51F 149-4 74B5-0 0FA904 4009-4 4009-5 FA9-4 FA9-5 A90F-4 A90F04 – Fuel Filter Heater Actuator is shorted to ground …………………………………………………………………479
295467 ย ย ย ย F01C-FF 63215-31 F6EF-1F D6161F F6EF-0 F6EF1F 520220-31 19D-4 5846-31 16D6-1F F01CFF D616-1F – Torque limitation caused by performance limiter ………………………………………………………….480
295467 ย ย ย ย 72C-0 7562-0 5324-7 14CC-7 14CC-4 – Glow plug 1 control circuit shorted to ground ………………………………………………………………………………………………………………..481
295467 ย ย ย ย 14CE-7 72C-2 14CE-4 5326-7 7762-0 – Glow plug 4 control circuit shorted to ground ………………………………………………………………………………………………………………..483
295467 ย ย ย ย 1188-6 4A4-6 7268-0 393-4 281-4 – SCG error on the Turbocharger PWM output powerstage …………………………………………………………………………………………………………….485
295467 ย ย ย ย F114-FF 4C5-2 1221-2 520468-31 59869-31 E9DD-1F F114FF 7E80A-1F E9DD1F E9DD-0 5E3-4 – Diagnosis air path limitation due to a functional control unit monitoring forced by ECU monitoring level 2 ……………..487
295467 ย ย ย ย E0D-4 E0D-1 4C5-2 ECDD-1F 0D0E04 D0E-4 60637-31 3597-1 1221-2 ECDD-0 0E0D01 ECDD1F 426-4 3597-4 – Reported under voltage of supply …………………………………………………………………….488
295467 ย ย ย ย 1127-18 299-4 2838-1F 2838-0 10296-31 467-12 468-12 28381F 046712 – Turbocharger boost pressure is lower than expected ……………………………………………………………………………….489
295467 ย ย ย ย 6168-0 393-3 4A4-5 281-3 1188-5 – SCB error on the Turbocharger PWM output powerstage …………………………………………………………………………………………………………….490
295467 ย ย ย ย 110-3 FEC-0 131-3 4371-31 EC0F00 EC0F-0 1113-1F 4076-0 11131F 006E03 1113-0 6E-3 – Engine coolant temperature sensor (downstream) voltage is higher than expected …………………………………………492
295467 ย ย ย ย 6596-31 00AC03 19C41F AC-3 172-3 AB00-0 19C4-1F AB0000 13C-3 171-0 19C4-0 AB-0 – Ambient temperature sensor voltage is higher than expected …………………………………………………………….495
295467 ย ย ย ย 7EB8A-3 1512-3 6FB6-0 – Differential pressure sensor on DPF – SCR value lower than minimum limit …………………………………………………………………………………………………..497
295467 ย ย ย ย 3D4-3 E33D-0 7E802-9 518146-9 1221-2 4C5-2 2E8-E9 – ECU internal failure – Wrong set response time …………………………………………………………………………………………………499
295467 ย ย ย ย 6722-0 A50203 26402-31 02A503 2A5-3 677-3 67221F 6722-1F A502-3 – Starter motor relay high side power stage output, short circuit to battery ……………………………………………………………500
295467 ย ย ย ย 520203-31 F00B-FF 27F-1F 951B1F 639-31 7F021F 7F02-1F F00BFF 951B-1F 1B1-3 951B-0 38171-31 – BusOff error CAN A ……………………………………………………………………………………..502
295467 ย ย ย ย AE0000 135-3 AE00-0 AE-0 AE-3 00AE03 1C15-1F 7189-31 1C151F 174-0 1C15-0 174-3 – Fuel Temperature Sensor voltage is higher than expected ……………………………………………………………….504
295467 ย ย ย ย 1B-F 2791-7 1567-0 AE7-7 589-3 – EGR valve will not open to commanded position …………………………………………………………………………………………………………………..507
295467 ย ย ย ย 11C-3 4415-0 61-1F 97-15 4415-1F 006110 61001F 44151F 61-10 6100-1F 17429-31 97-31 97-16 61-F – Water In Fuel Level Sensor Defect Detection …………………………………………………………….508
295467 ย ย ย ย 78B-3 17A4-0 51-3 33-3 152B-0 – Intake Throttle Valve Position is higher than expected ……………………………………………………………………………………………………………510
295467 ย ย ย ย 61E4-0 152B-5 58D-3 7F003-3 5419-5 – Short circuit to battery on Out1 error for H-bridge ………………………………………………………………………………………………………….512
295467 ย ย ย ย 102-0 1D641F 66-3 134-3 66-0 1D64-0 1D64-1F 102-3 7524-31 006603 660000 6600-0 – Engine Intake Air Pressure Sensor voltage is higher than expected ………………………………………………………514
295467 ย ย ย ย 1102-6 65BA-0 1103-3 – Short Circuit to Battery of DEF/AdBlue Backflow Line Heater Actuator powerstage ……………………………………………………………………………………………..517
295467 ย ย ย ย 110-16 F523-1F 432-3 110-15 F5231F 6E-F F523-0 006E0F 6E0010 6E00-10 62755-31 6E-10 – Engine coolant temperature has exceeded the pre-warning threshold ………………………………………………….519
295467 ย ย ย ย 434-6 1443-3 6655-0 259-3 5A2-3 26197-31 1076-6 6655-1F 1442-3 66551F A305-3 5A3-3 A30503 05A203 – Fuel Metering Unit is shorted to battery voltage at the low side ……………………………………….520
295467 ย ย ย ย 161A1F 0B1100 B11-0 161A-0 161A-1F 0CB000 5658-31 110B-0 110B-3 4363-0 CB0-0 3248-0 – SCR high for SCR catalyst downstream temperature sensor …………………………………………………………..522
295467 ย ย ย ย 1899-1F 4765-0 4765-3 18991F 1899-0 9D12-0 129D-3 6297-31 129D-0 9D1200 3F6-3 129D03 – Diagnostic fault check for SRC high in oxidation catalyst upstream temperature ……………………………………..524
295467 ย ย ย ย 69-0 1374-1F 69-3 13741F 133-3 1374-0 690000 105-3 006903 4980-31 6900-0 105-0 – Engine intake air temperature sensor voltage is higher than expected ……………………………………………………526
295467 ย ย ย ย DBB-3 684E-0 7EC20-3 – DEF/AdBlue quality sensor internal failure (Temperature sensor circuit short to battery) ……………………………………………………………………………………..529
295467 ย ย ย ย 65D6-0 7EB96-3 1118-6 – Short circuit to battery error on low powerstage for Urea back flow pump …………………………………………………………………………………………………..530
295467 ย ย ย ย EBDD1F E0D-3 E0D-0 EBDD-0 EBDD-1F 3597-0 0D0E03 D0E-3 4C5-2 3597-3 1221-2 0E0D00 60381-31 426-3 – Reported over voltage of supply ……………………………………………………………………..532
295467 ย ย ย ย 15C3-B 5571-11 520400-11 62533-31 5571-16 F445-1F F4451F 137-3 F0D0EB 15C3-10 C315-B C3150B F445-0 – Fuel pressure relief valve is open ………………………………………………………………..533
295467 ย ย ย ย 1EA4-0 152B-7 58C-3 7F002-0 5419-7 – Permanent governor deviation for valve ……………………………………………………………………………………………………………………..534
295467 ย ย ย ย 7F002-3 5419-5 62E4-0 152B-5 68D-3 – Short circuit to battery on Out2 error for H-bridge ………………………………………………………………………………………………………….535
295467 ย ย ย ย 6B67-0 7EC1E-3 2791-5 68B-3 AE7-5 – EGR valve control circuit low side shorted to battery …………………………………………………………………………………………………………537
295467 ย ย ย ย 5957-31 15C3-E 520400-16 5571-16 5571-14 C31510 17451F 15C3-10 1745-0 237-3 F0D0F0 1745-1F C315-10 – Pressure relief valve reached maximum allowed open time ……………………………………………..539
295467 ย ย ย ย F15BE3 613A-1F 3B15-3 613A1F 613A-0 520539-3 F15B-E3 3B1503 5435-3 153B-6 24890-31 153B-3 – Short circuit to battery error on powerstage for DEF/AdBlue Supply Module pump motor ……………………………540
295467 ย ย ย ย 1565-0 40EEEF 9D-10 1565-1F 40EE-EF 7EE40-F 520500-16 15651F 519744-15 F134F0 5477-31 153-3 157-16 – Fuel Rail Pressure has exceeded maximum negative deviation limits …………………………………….542
295467 ย ย ย ย 9D-F 15C3-1F 1D851F 5571-31 009D0F 535-3 7557-31 1D85-1F 157-0 9D-0 157-15 1D85-0 C3151F C315-1F – Maximum rail pressure exceeded ……………………………………………………………………..544
295467 ย ย ย ย 91CB-1F 639-9 520313-9 1C8-3 6F10-1F 6F101F 37323-31 F079E9 91CB-0 106F-1F 4207-31 91CB1F 27F-9 – CAN communication failure between vehicle controller and ECU controller – TSC1_VE message ………………….545
295467 ย ย ย ย 4360-0 1A1A-0 1A1A1F 081100 520530-0 1A1A-1F 811-0 F152E0 6682-31 F152-E0 1108-3 1108-0 – SCR high for SCR catalyst upstream temperature sensor …………………………………………………………547
295467 ย ย ย ย 649A-0 649A1F 0D2303 230D-3 3363-3 D23-6 649A-1F D23-3 230D03 25754-31 – Short Circuit to Battery of DEF/AdBlue Tank Heater Actuator power stage ………………………………………………………..549
295467 ย ย ย ย 174D-5 7F133-3 68B6-0 – DEF/AdBlue Supply module supply voltage control relay short circuit to battery ……………………………………………………………………………………………..551
295467 ย ย ย ย 63B5-1F 25525-31 63B51F 63B5-0 149-3 FA9-3 4009-3 FA9-6 0FA903 4009-6 A90F03 A90F-3 – Fuel Filter Heater Actuator is shorted to battery voltage …………………………………………………………553
295467 ย ย ย ย 110-16 6E00-0 110-0 6E0000 F623-0 6E-10 F623-1F 006E10 532-3 6E-0 63011-31 F6231F – Engine coolant temperature has exceeded the warning threshold ……………………………………………………….555
295467 ย ย ย ย 2791-5 7EC1D-3 AE7-5 68B-0 6A67-0 – EGR valve control circuit high side shorted to battery ………………………………………………………………………………………………………..556
295467 ย ย ย ย 789-0 AE7-0 1B97-0 1B-3 27-3 – EGR valve position sensor voltage is higher than expected ………………………………………………………………………………………………………….558
295467 ย ย ย ย DC1-6 D24-4 624E-0 – DEF/AdBlue quality sensor internal failure (Short circuit to battery error) …………………………………………………………………………………………………..560
295467 ย ย ย ย 1102-3 1103-6 69BA1F 27066-31 69BA-0 69BA-1F – Short Circuit to Battery of DEF/AdBlue Pressure Line heater Actuator powerstage ………………………………………………………………………..561
295467 ย ย ย ย 2A5-6 6B221F 677-6 6B22-1F 529-3 2905-3 6B22-0 290503 27426-31 052903 1321-3 – Starter motor relay power stage: short circuit to battery error for low side ………………………………………………563
295467 ย ย ย ย 7402-2 58733-31 E0D-2 B18-C E56D-0 274-2 628-2 3597-2 0E0D02 740202 5D2-3 E56D-1F E56D1F – ECU EEPROM memory failure – EEPData1 block ………………………………………………………………….565
295467 ย ย ย ย E4DD1F E4DD-0 F10FFF 4C5-2 F10F-FF 1E3-3 58589-31 E4DD-1F 520463-31 1221-2 7E808-1F – Diagnostic fault check to report the error due to over run ………………………………………………………..566
295467 ย ย ย ย 4CF-9 961B-0 4CF-1F – CAN B Bus off failure ………………………………………………………………………………………………………………………………………………….567
295467 ย ย ย ย 2A4-6 32B-3 6A52-0 2A4-3 676-6 – Short circuit to battery error for Low Voltage System ……………………………………………………………………………………………………………569
295467 ย ย ย ย 49B-3 4B9-0 1758-0 4B9-3 1209-3 – High SCR for turbine upstream pressure sensor ………………………………………………………………………………………………………………….571
295467 ย ย ย ย 009D03 1425-1F 9D-B 5157-31 9D000B 9D00-B 157-3 1425-0 157-11 14251F 9D-3 136-3 – Fuel rail pressure sensor voltage is higher than expected …………………………………………………………….573
295467 ย ย ย ย 1BB6-0 D22-0 10EE-3 – SCR high for Urea Pump Module Pressure Sensor …………………………………………………………………………………………………………………………….576
295467 ย ย ย ย 6EB6-0 1512-6 D21-3 – Short circuit to battery error in powerstage of Urea dosing valve actuator …………………………………………………………………………………………………..578
295467 ย ย ย ย 6600-11 102-21 134-1 3C641F 660011 15460-31 66-11 006615 66-15 3C64-1F 3C64-0 102-17 – Plausibility Check for air pressure at the upstream of intake valve sensor …………………………………………580
295467 ย ย ย ย 27C-2 637-2 7D0202 190-8 17426-31 7D02-2 BE-8 636-2 141-4 4412-0 4412-1F 027C02 44121F 27D-2 – Crankshaft speed sensor pattern is not plausible …………………………………………………………581
295467 ย ย ย ย 66000F 134-0 102-15 15204-31 3B64-1F 66-F 6600-F 006614 3B641F 66-14 102-20 3B64-0 – Plausibility Check for air pressure at the upstream of intake valve sensor …………………………………………..584
295467 ย ย ย ย F09B-FF 256-3 3607-14 170E0E 58678-31 F09BFF 1221-14 E5361F 520347-31 170E-E E536-0 E17-E 4C5-E – Engine speed limitation via fuel injection cut off is active ……………………………………………585
295467 ย ย ย ย D23-C 2F3A-0 3363-12 2F3A-1F 0D230C 12090-31 230D-C 230D0C 2F3A1F BD7-A – Stuck in range check of DEF/AdBlue tank temperature sensor …………………………………………………………………..586
295467 ย ย ย ย 27C-2 41121F 4112-0 7C02-2 143-4 723-8 16658-31 7C0202 2D3-2 636-2 4112-1F 02D302 723-2 2D3-8 – Camshaft speed sensor pattern is not plausible ………………………………………………………….587
295467 ย ย ย ย 637-11 27C-1F 723-31 33121F 2D3-1F 3312-0 7C021F 636-31 02D31F 7C02-1F 3312-1F 27D-B 13074-31 144-3 – Camshaft and crankshaft speed sensor values are not plausible compared to one another ………………….590
295467 ย ย ย ย 7D02-9 190-8 7D0209 4512-0 637-9 BE-8 141-2 17682-31 27C-9 27D-9 4512-1F 45121F 636-9 027C09 – Crankshaft speed sensor values are not plausible …………………………………………………………591
295467 ย ย ย ย 16A6-A 7EC7F-2 3B3A-0 – Error DEF/AdBlue supply module heater temperature sensor dynamic plausibility ………………………………………………………………………………………………594
295467 ย ย ย ย 7EAC6-2 C90-2 3CDA-0 – Upstream NOx sensor comparison to a calculated NOx value failure …………………………………………………………………………………………………………..596
295467 ย ย ย ย 2D3-8 4212-1F 42121F 143-2 7C02-9 723-8 02D308 27C-9 4212-0 7C0209 636-9 16914-31 – Camshaft speed sensor values are not plausible …………………………………………………………………….597
295467 ย ย ย ย 518249-9 F086-E9 9B7B-1F 9B7B1F 9B7B-0 69E8-E9 7E869-9 39803-31 520326-9 69E8E9 F086E9 – CAN communication error between vehicle controller to ECU ………………………………………………………600
295467 ย ย ย ย 654-31 276-2 28E-1F 8E02-1F 37F-C 630-2 F276-0 – Missing adjustment value programming for injector in cylinder 3 …………………………………………………………………………………….602
295467 ย ย ย ย 14381F 1127-16 1438-0 046710 1438-1F 467-10 5176-31 199-2 – Turbocharger boost pressure is higher than expected ……………………………………………………………………………………..603
295467 ย ย ย ย 8B02-1F 276-2 28B-1F 651-31 630-2 17F-C F176-0 – Missing adjustment value programming for injector in cylinder 1 …………………………………………………………………………………….604
295467 ย ย ย ย F476-0 290-1F 276-2 630-2 9002-1F 27F-C 656-31 – Missing adjustment value programming for injector in cylinder 2 …………………………………………………………………………………….605
295467 ย ย ย ย 4CCA1F 4CCA-0 3521-31 DBC-E DC1-1F 19658-31 4CCA-1F C10D-1F C10D1F – DEF/AdBlue quality sensor detects diesel fuel in DEF/AdBlue tank ………………………………………………………………….606
295467 ย ย ย ย 2A4-5 32B-2 676-5 5852-0 – No load error for Low Voltage System ………………………………………………………………………………………………………………………………..607
295467 ย ย ย ย 152B-7 7F002-1 5419-7 58C-4 2FA4-0 – Permanent governor deviation for valve ……………………………………………………………………………………………………………………..609
295467 ย ย ย ย 276-2 652-31 630-2 28C-1F F376-0 47F-C 8C02-1F – Missing adjustment value programming for injector in cylinder 4 …………………………………………………………………………………….610
295467 ย ย ย ย F07A-E9 F07AE9 37579-31 92CB-1F 106F-9 4207-9 92CB1F 6F1009 6F10-9 27F-9 520314-9 3C8-2 92CB-0 – CAN communication failure between vehicle controller and ECU controller – TSC1_VE message …………………..611
295467 ย ย ย ย 654-5 652-5 5516-0 8C02-5 28C-5 28E-5 16A-2 – Open load error in injector 4 ……………………………………………………………………………………………………………………..613
295467 ย ย ย ย 10EE-7 224A-0 1510-9 – Pressure build-up error ……………………………………………………………………………………………………………………………………………….615
295467 ย ย ย ย 2A4-13 4652-0 7E964-13 676-19 52C-1 – DFC for faulty diagnostic data transmission or protocol error ………………………………………………………………………………………………..617
295467 ย ย ย ย 22651F 2265-0 520500-18 9D-12 40EEF2 7EE40-12 F134F2 2265-1F 8805-31 F134-F2 151-3 157-18 519744-18 – Fuel rail pressure has exceeded maximum positive deviation limits ……………………………………619
295467 ย ย ย ย 3DBA1F 211-E 02110E F15AEE 4354-14 15802-31 3DBA-0 1102-E 10EC-7 F15A-EE 520538-14 3DBA-1F – DEF/AdBlue pressure line heater failure and DEF/AdBlue tank temperature is too low …………………………….620
295467 ย ย ย ย 3051-0 10EE-12 EE1011 10EE-11 EE10-11 294A1F 294A-0 BEB-0 0BEB00 294A-1F 10570-31 4334-17 – Underpressure error ……………………………………………………………………………………..621
295467 ย ย ย ย 164B-11 2DC6-0 7E033-1 – DEF/AdBlue supply module heater temperature duty cycle is below the minimum range value …………………………………………………………………………………….623
295467 ย ย ย ย 009D01 10085-31 157-18 9D-12 41EE-F1 154-3 519745-17 27651F 2765-0 157-1 9D-1 41EEF1 7EE41-11 – Fuel Rail Pressure has exceeded minimum limit …………………………………………………………..626
295467 ย ย ย ย 7E034-1 1116-12 2FC6-0 – DEF/AdBlue supply module motor speed duty cycle is below the minimum range value …………………………………………………………………………………………..627
295467 ย ย ย ย 22D6-0 7E035-1 164A-12 – DEF/AdBlue supply module temperature duty cycle is below the minimum range value …………………………………………………………………………………………..630
295467 ย ย ย ย DBD-1 64191-31 1761-1 E106-1 0DBD01 E106-1F FABF-0 E10601 3517-1 6E1-1F 6E1-1 E1061F FABF1F 1761-31 – Remaining DEF/AdBlue is below the empty threshold ………………………………………………….633
295467 ย ย ย ย 2BC6-0 7E032-1 1117-12 – DEF/AdBlue supply module pump motor duty cycle is below the minimum range value ……………………………………………………………………………………………634
295467 ย ย ย ย 00E8EE 518144-14 4C5-2 520456-31 7E800-E E8121F E812-0 1221-2 F108-FF E8-EE 59410-31 1E4-3 F108FF – Diagnostic fault check to report the engine speed error ………………………………………………637
295467 ย ย ย ย 164B-F 7E033-0 1CC6-0 – DEF/AdBlue supply module heater temperature duty cycle is above the maximum range value ……………………………………………………………………………………..638
295467 ย ย ย ย 6730-31 10EE-10 BEB-10 10EE-F 3051-16 1A4A1F EE10-F 4334-15 EE100F 0BEB10 1A4A-1F 1A4A-0 – Overpressure error ……………………………………………………………………………………….641
295467 ย ย ย ย 1EC6-0 1116-10 7E034-0 – DEF/AdBlue supply module motor speed duty cycle is above the maximum range value …………………………………………………………………………………………..643
295467 ย ย ย ย 1865-0 18651F 9D-10 F136-E0 5A2-0 1442-0 F136E0 1865-1F 6245-31 520502-0 A20500 A205-0 155-3 157-16 – Fuel Rail Pressure has exceeded maximum limit ……………………………………………………..646
295467 ย ย ย ย 7E032-0 1AC6-0 1117-10 – DEF/AdBlue supply module pump motor duty cycle is above the maximum range value ……………………………………………………………………………………………647
295467 ย ย ย ย 15C3-A F345-0 F3451F 5571-7 62277-31 5571-10 520400-10 F0D0EA F345-1F 15C3-7 C315-A 237-4 C3150A – Fuel pressure relief valve is forced to open, perform pressure spike ……………………………………650
295467 ย ย ย ย 009D02 1240-14 15461-31 D8040E 157-2 3C651F 455-3 D804-E 9D-2 4D8-E 3C65-0 3C65-1F – Setpoint of metering unit in idle mode not plausible ………………………………………………………………651
295467 ย ย ย ย 1E4A-0 7F131-1F 156D-7 – DFC used to evaluate filter clog ……………………………………………………………………………………………………………………………………..652
295467 ย ย ย ย 04D700 4465-1F D8041F 44651F 4D7-0 4465-0 158-3 4D8-1F D804-1F 1239-0 1240-31 17509-31 – Fuel pump pressure has exceeded desired pressure limits ………………………………………………………..653
295467 ย ย ย ย 10EE-7 FEBA-0 7EB91-13 – Defective pressure reduction …………………………………………………………………………………………………………………………………………654
295467 ย ย ย ย 184A1F 6218-31 EE1010 10EE-10 BEA-10 EE10-10 184A-1F 4334-16 184A-0 3050-16 10EE-0 0BEA10 – Monitoring of over pressure ………………………………………………………………………………656
295467 ย ย ย ย 11D6-0 7E035-0 164A-10 – DEF/AdBlue supply module temperature duty cycle is above the maximum range value …………………………………………………………………………………………..658
295467 ย ย ย ย 27F-1F 1F110C 111F-C 027F1F 4383-12 4DDE-1F 1F11-C 19934-31 4DDE1F 639-31 4DDE-0 1119-2 – Diagnostic fault for NH3 sensor (power supply fault) ………………………………………………………….661
295467 ย ย ย ย C9A-1F 478E-0 F0BCFF C9A-2 478E-1F 478E1F F0BC-FF 18318-31 9A0C-1F 520380-31 3226-31 9A0C1F – Downstream NOx sensor – sensor supply voltage is out of range. ……………………………………………..663
295467 ย ย ย ย 3F6A-0 7F131-2 1103-5 – Plausibility of the absolute difference of battery voltage and the powerstage of the pressure line ……………………………………………………………………………665
295467 ย ย ย ย 354A-1F 354A1F 520624-7 86EBEE 354A-0 D22-7 F1B0-E7 519046-14 F1B0E7 13642-31 7EB86-E 86EB-EE – General pressure check error ………………………………………………………………………….667
295467 ย ย ย ย EE36-1F 5E8-FF EE361F 4C5-2 EE36-0 7E805-1F 1221-2 518149-31 F10BFF 05E8FF 520459-31 60982-31 3E3-2 – Fuel injection correction has exceeded a minimum limit ……………………………………………..668
295467 ย ย ย ย 10EB-C 1116-F 53B6-0 – Reporting the leakage in the system during no dosing ……………………………………………………………………………………………………………………..669
295467 ย ย ย ย 19402-31 3515-31 DBB-1F 0DBB1F 3364-1 4BCA1F 4BCA-0 240D01 DBC-2 4BCA-1F DBC-1F 240D-1 – DEF/AdBlue Quality Sensor – DEF/AdBlue Concentration is out of range …………………………………………….671
295467 ย ย ย ย 4376-2 13386-31 F1B0-E2 344A1F 520624-2 181102 D22-7 F1B0E2 344A-0 1118-2 344A-1F 1811-2 – DEF/AdBlue dosing system backflow line pressure too high plausibility failure …………………………………..672
295467 ย ย ย ย 7F132-2 3E9A-0 164A-5 – Plausibility of the absolute difference between the battery voltage and power stage voltage of supply module heater …………………………………………………………….674
295467 ย ย ย ย C90-1F 900C-1F 19086-31 4A8E-0 F0BD-FF 4A8E-1F C90-2 520381-31 900C1F F0BDFF 4A8E1F 3216-31 – Upstream NOx Sensor – Sensor Supply Voltage is out of Range. ……………………………………………….676
295467 ย ย ย ย 1102-5 3E6A-0 7F130-2 – Plausibility of the absolute difference between the battery voltage and power stage voltage of backflow and suction line heater ………………………………………………….678
295467 ย ย ย ย 334A-1F 334A1F 334A-0 F1B0EC EE10-A 10EE-A 520624-12 EE100A 13130-31 F1B0-EC 4334-10 – Pressure stabilisation error ………………………………………………………………………………….680
295467 ย ย ย ย 16677-31 9D-A 435-C 41251F 4125-0 009D0A 157-2 157-10 9D-2 4125-1F 9D0002 9D00-2 – Rail pressure raw value is intermittent ……………………………………………………………………………682
295467 ย ย ย ย DDF-1F 21B7-E F542-0 – DFC is set if the cold start is detected ………………………………………………………………………………………………………………………………..684
295467 ย ย ย ย E5B1-0 5B00-1F F107-FF 4C5-2 520455-31 E5B11F 1221-2 F107FF 58801-31 5B001F 91-31 5B-1F 2E3-C – Accelerator pedal position sensor rationality failure ……………………………………………………685
295467 ย ย ย ย 46A6-0 28E-9 28C-2 – measured injection closing time exceeds a limit ……………………………………………………………………………………………………………………………686
295467 ย ย ย ย 8110-10 1081-10 4225-16 110C-11 0C980B 11738-31 2DDA-0 811010 C98-B 2DDA-1F 3224-11 2DDA1F – Catalyst efficiency lower than first NOx production threshold level ………………………………………….687
295467 ย ย ย ย 28B-2 28B-9 43A6-0 – measured injection closing time exceeds a limit ……………………………………………………………………………………………………………………………691
295467 ย ย ย ย 45A6-0 28E-2 28D-9 – measured injection closing time exceeds a limit ……………………………………………………………………………………………………………………………692
295467 ย ย ย ย 147E-10 5246-15 5246-16 64927-31 7E14-10 147E0F 147E-F FD9F-0 7E1410 15D-3 FD9F1F FD9F-1F – SCR Inducement: level 1 (torque reduction), triggered by tampering fault ………………………………………693
295467 ย ย ย ย 1ADD-1F F1E5-E9 DCEDFF DCED-FF 7EDDC-1F 519644-31 F9BF-1F F9BF1F F9BF-0 520677-9 F1E5E9 63935-31 – Diagnosis validation is active ……………………………………………………………………..694
295467 ย ย ย ย 147E-10 5246-16 16C2-10 5826-16 FE9F-0 25D-3 7E14-0 65183-31 FE9F1F 5246-0 7E1400 147E-0 147E10 – SCR Inducement: level 3 (creep mode), triggered by tampering fault ………………………………………695
295467 ย ย ย ย 8C02-2 652-2 FA76-0 28C-2 – Incorrect adjustment value programming for injector in cylinder 3 with set values ……………………………………………………………………………………….696
295467 ย ย ย ย 8D02-2 FB76-0 28D-2 653-2 – Incorrect adjustment value programming for injector in cylinder 4 with set values ……………………………………………………………………………………….697
295467 ย ย ย ย 28E-2 8E02-2 FC76-0 654-2 – Incorrect adjustment value programming for injector in cylinder 2 with set values ……………………………………………………………………………………….698
295467 ย ย ย ย 8B02-2 651-2 F976-0 28B-2 – Incorrect adjustment value programming for injector in cylinder 1 with set values ……………………………………………………………………………………….699
295467 ย ย ย ย 1116-9 153B-7 49C6-0 – DEF/AdBlue Supply Module Pump Motor communication failure …………………………………………………………………………………………………………………700
295467 ย ย ย ย F226-EB 7E8B2-13 B2E8F3 ED2D-1F F226EB 60717-31 ED2D1F 518322-19 ED2D-0 B2E8-F3 7CC-C 520742-11 – CAN communication failure – External torque/speed checksum and counter …………………………………..703
295467 ย ย ย ย 1761-7 6E1-E 6E1-7 3DD6-1F 3DD61F 06E107 3DD6-0 15830-31 – Urea Tank level sensor – System Error …………………………………………………………………………………………………..705
295467 ย ย ย ย 8952-0 32B-C 676-6 2A4-6 – Over temperature error on ECU powerstage for Glow plug Low Voltage System ……………………………………………………………………………………………….706
295467 ย ย ย ย EC8A-0 D20-1F 1573-7 – Heater control unit detected error with Non Volatile Memory (NVM) – internal system failure …………………………………………………………………………………..708
295467 ย ย ย ย 1103-1F E86A-0 1102-C – Power stage error in HCU for DEF/AdBlue back flow line heater …………………………………………………………………………………………………………….709
295467 ย ย ย ย 3509-12 B50D0C 0E0D0C DB5-2 3509-2 E22D1F E22D-0 E0D-C 1E6-C DB5-C 3597-12 57901-31 E22D-1F B50D-C – ECU internal: Error sensor supplies 1 ……………………………………………………………..710
295467 ย ย ย ย E55D-0 E55D1F 1136-12 047002 470-2 70040C 1136-2 7004-C E55D-1F 470-C 58717-31 – ECU temperature sensor error detected ……………………………………………………………………………….716
295467 ย ย ย ย 74021F E16D-1F 520208-31 F010FF B18-E 628-31 E16D-0 57709-31 E16D1F 2840-14 7402-1F 274-1F 1D2-C – There was an error during write/read EEPROM operation …………………………………………………717
295467 ย ย ย ย F141EC 2D3-C 98-1F 60957-31 520513-12 98-2 152-31 F141-EC 98001F 152-2 EE1D-0 9800-1F EE1D1F – ECU internal failure – Software resets in DSM 1 ………………………………………………………….718
295467 ย ย ย ย 3D1-C 68B-E EA2D-0 977-12 1952-E – Timer error of ECU off time counter ………………………………………………………………………………………………………………………….719
295467 ย ย ย ย 18842-31 6E1-13 499A1F 06E113 499A-1F 499A-0 1761-19 – Signal error for CAN message sensor ………………………………………………………………………………………………………..720
295467 ย ย ย ย 15C3-2 3645-0 5571-2 137-C – Averaged rail pressure is outside the expected tolerance range ……………………………………………………………………………………………………….721
295467 ย ย ย ย E96A-0 164A-C 7EC7E-1F – Power stage error in HCU for DEF/AdBlue Supply Module Heater …………………………………………………………………………………………………………….722
295467 ย ย ย ย F12AFF C415-E 4C5-2 5572-14 15C4-E C4150E 1D9-C 57885-31 E21D-1F E21D1F E21D-0 520490-31 1221-2 – ECU internal failure – NTP error in ADC monitoring …………………………………………………….723
295467 ย ย ย ย 3E27-0 A63-12 A63-2 – EGR OBD Monitoring error ……………………………………………………………………………………………………………………………………………….724
295467 ย ย ย ย 1116-10 1116-A 345A-0 – DEF/AdBlue Supply Module Pump Motor Speed Deviation ……………………………………………………………………………………………………………………..725
295467 ย ย ย ย 1512-7 14202-31 5394-7 0D2107 3361-7 377A-1F D21-7 377A1F 121507 377A-0 1215-7 – DEF/AdBlue dosing valve is blocked ………………………………………………………………………………….726
295467 ย ย ย ย A31A1F 6819-31 62079-31 F27F1F 6880-0 A31A-1F 1AE0-0 1AA3-1F F27F-1F 1AE000 F27F-0 – SCR Inducement: warning, Repeated offence activated ……………………………………………………………….728
295467 ย ย ย ย 1749-1F 5961-31 17491F 1749-0 1B17-F DC5-0 – Regeneration ends due to time exceeded ………………………………………………………………………………………………………………729
295467 ย ย ย ย 4C4E-0 7EC20-1F – DEF/AdBlue quality sensor internal failure (Temperature sensor failure) …………………………………………………………………………………………………………730
295467 ย ย ย ย 147E-10 D11610 16D1-10 D116-10 FA9F1F FA9F-0 FA9F-1F 64159-31 5841-16 520676-15 F1E4-EF F1E4EF – SCR Inducement: level 1 (torque reduction), triggered by DEF/AdBlue Quality fault ………………………….731
295467 ย ย ย ย 520674-15 16C2-10 5838-16 CE1610 DDEDF0 15E-3 519645-16 F1E2EF 7EDDD-10 61855-31 F19F1F F19F-0 – SCR Inducement: level 1 (torque reduction), triggered by EGR valve blocked fault …………………………..732
295467 ย ย ย ย D016-0 F59F1F D01600 5840-0 16D0-0 F1E3-F0 F59F-1F F59F-0 62879-31 147E-0 520675-16 F1E3F0 – SCR Inducement: level 3 (reduction mode), triggered by fault relating to interruption in DEF/AdBlue dosing ……….733
295467 ย ย ย ย 64415-31 D11600 F1E4-F0 5841-05841-31 520676-16 FB9F1F 16D1-1F F1E4F0 D116-0 D1161F FB9F-0 147E-0 – SCR Inducement: level 3 (reduction mode), triggered by DEF/AdBlue Quality fault …………………………734
295467 ย ย ย ย CE160F DDEDE0 62367-31 F39F-0 5838-15 F1E2FF 16C2-F CE16-F 520674-31 F39F1F 7EDDD-0 519645-0 – SCR Inducement: warning, triggered by EGR valve blocked fault ……………………………………………..735
295467 ย ย ย ย F69F-0 63135-31 F69F-1F F1E3FF 147E-F F69F1F 520675-31 D0160F D016-F 5840-15 16D0-F F1E3-FF – SCR Inducement: warning, triggered by DEF/AdBlue dosing interruption fault …………………………………..736
295467 ย ย ย ย F1E3EF 147E-10 F1E3-EF F49F-1F F49F1F 5840-16 62623-31 D016-10 16D0-10 D01610 F49F-0 520675-15 – SCR Inducement: level 1 (torque reduction), triggered by fault relating to interruption in DEF/AdBlue dosing ….737
295467 ย ย ย ย 464E-0 7E064-1F DC1-C – DEF/AdBlue quality sensor internal failure (Internal fault) ………………………………………………………………………………………………………………738
295467 ย ย ย ย F1E4FF D116-F FC9F1F 147E-F 5841-15 520676-31 F1E4-FF D1160F 64671-31 16D1-F FC9F-0 FC9F-1F – SCR Inducement: Warning, triggered by DEF/AdBlue Quality fault ……………………………………………..739
295467 ย ย ย ย F216E9 6E1-13 7EB86-9 9AAA1F 39594-31 F216-E9 520726-9 9AAA-1F 9AAA-0 – CAN timeout error – Urea tank level …………………………………………………………………………………………740
295467 ย ย ย ย 1573-13 7EA5C-9 BFBA-0 – Timeout error of CAN receive frame HCU data ……………………………………………………………………………………………………………………………742
295467 ย ย ย ย 9D6E-0 9D6E1F 5715-9 9D6E-1F F060E9 1653-9 C9A-13 40302-31 F060-E9 520288-9 5316-9 531609 – CAN Bus message not received from Downstream NOx Sensor ……………………………………………………..744
295467 ย ย ย ย 7EA5B-9 1573-13 9ECA-0 – Timeout error of CAN receive frame HCU data ……………………………………………………………………………………………………………………………746
295467 ย ย ย ย 9AEA-0 C10D09 C10D-9 520231-9 39658-31 9AEA1F F027E9 3521-9 DC1-9 DC1-13 9AEA-1F F027-E9 – CAN timeout error from DEF/AdBlue quality sensor …………………………………………………………….748
295467 ย ย ย ย 99BB1F 39355-31 9EE8-E9 518302-9 7E89E-9 9EE8E9 99BB-0 27F-9 99BB-1F – CAN communication failure between vehicle controller and ECU controller – TSC1_PE message ………………………………………….750
295467 ย ย ย ย 518302-31 98BB-1F 98BB-0 9EE8FF 39099-31 9EE8-FF 98BB1F 27F-9 7E89E-1F – CAN communication failure between vehicle controller and ECU controller – TSC1_PE message ………………………………………..752
295467 ย ย ย ย F19CE9 37614-31 4377-9 520604-9 92EE-1F 191109 1119-9 F19C-E9 92EE-0 92EE1F 1119-13 1911-9 – NH3 sensor off-line on engine sensor CAN Bus (CAN-receive-frame ammonia NH3Sens) ………………………………754
295467 ย ย ย ย 9E6E-1F 3224-9 C98-9 9E6E1F 40558-31 0C9809 9E6E-0 980C-9 C90-13 980C09 – CAN Bus message not received from Upstream NOx Sensor ……………………………………………………………………….756
295467 ย ย ย ย 520662-0 1E11-3 4382-3 18DE1F 18DE-0 111E-3 F1D6E0 6366-31 1E1103 18DE-1F 111F-6 F1D6-E0 – Diagnostic fault for NH3 sensor (electrical defect on heater lines causing overheating) ………………………….758
295467 ย ย ย ย D70B06 8DAA-0 BD7-6 3031-12 8DAA-1F 8DAA1F 3031-6 BD7-10 36266-31 D70B-6 0BD70C BD7-C – DEF/AdBlue tank temperature is not within acceptable limits ……………………………………………………..760
295467 ย ย ย ย 13A7-7 3232-12 3232-31 A00C-C 0CA01F A00C0C A36E-0 CA0-C A36E-1F A36E1F CA0-1F 41838-31 – NOx sensor – Internal error: error in performance of NOx sensor heater ………………………………………….762
295467 ย ย ย ย A66E1F 0C9607 960C-C 3222-12 13A0-7 C96-7 A66E-0 3222-7 42606-31 C96-C A66E-1F 960C0C – NOx sensor upstream – Internal error: error in performance of upstream NOx sensor heater ……………………………764
295467 ย ย ย ย 59870-31 1E1104 F1D6-E1 4382-4 1E11-4 E9DE-0 F1D6E1 520662-1 111E-4 E9DE-1F E9DE1F 111F-5 – Diagnostic fault for NH3 sensor (electrical defect on heater lines causing underheating) ………………………..766
295467 ย ย ย ย 14318-31 37EE-0 37EE-1F 1E11-7 4382-7 1119-C 111E-7 11190C 37EE1F 4377-12 111F-7 1E1107 – NH3 sensor heater performance, sensor heat up not reached in time ………………………………………………768
295467 ย ย ย ย F18F-0 6E1-11 F139FF F18F1F E10611 1761-17 F18F-1F 520505-31 F139-FF E106-11 61839-31 – DEF/AdBlue level too low warning is active – Stage 1 ……………………………………………………………770
295467 ย ย ย ย F13AFF 520506-31 F28F-0 6E1-B 1761-18 E106-B F28F-1F E10612 F28F1F 1761-11 62095-31 E1060B E106-12 – DEF/AdBlue level too low warning is active – Stage 2 ………………………………………………..772
295467 ย ย ย ย 190-0 BE00-0 61858-31 00BE0F F1A21F BE-F F1A2-0 BE0000 54C-3 BE-0 F1A2-1F 190-15 – Engine overspeed condition identified ……………………………………………………………………………..774
295467 ย ย ย ย 4D8-B 009D10 3B65-1F D8040B 15205-31 9D-10 1240-11 157-3 3B65-0 3B651F 157-16 D804-B – setpoint of metering unit in overrun mode not plausible ………………………………………………………….776
295467 ย ย ย ย 335A-0 1116-0 1116-7 – DEF/AdBlue Supply Module Severe Pump Motor Speed Deviation ………………………………………………………………………………………………………………..777
295467 ย ย ย ย 3F9A-0 1512-F 1512-7 – Error in dosing valve plausibility at low voltage ………………………………………………………………………………………………………………………..778
295467 ย ย ย ย 1485-7 225-3 4661-0 5CD-7 – Main relay stuck error ……………………………………………………………………………………………………………………………………………780
295467 ย ย ย ย 174D-E 31B6-0 7F131-7 – Reporting Error if Relay is stuck at closed position …………………………………………………………………………………………………………………….782
295467 ย ย ย ย 174D-7 7F132-7 32B6-0 – Reporting Error if Relay is stuck at open position ………………………………………………………………………………………………………………………784
295467 ย ย ย ย 14BE-1 31E91F 31E9-0 12777-31 31E9-1F – Hydrocarbon level 1 exceeded ……………………………………………………………………………………………………………………………786
295467 ย ย ย ย 9E8C-0 BE14-12 5310-18 9E8C1F 455-1F 9E8C-1F 14BE-12 40588-31 BE1412 – Hydrocarbon level 2 exceeded ………………………………………………………………………………………………..787
295467 ย ย ย ย 5441-2 60470-31 EC36-1F 520457-31 4C5-2 EC36-0 411502 4115-2 F109FF 1541-2 1221-2 EC361F 3E3-0 – Fuel injection energizing time is not plausible ………………………………………………………..788
295467 ย ย ย ย 4C5-2 ED36-1F 5441-31 520458-31 60726-31 F10AFF 3E3-1 ED36-0 ED361F 1221-2 1541-1F 4115-1F 41151F – Fuel injection energizing phase is not plausible …………………………………………………….789
295467 ย ย ย ย E46E-0 E46E1F 970C05 0C9605 58478-31 3223-5 C96-5 13A0-5 970C-5 3222-5 C97-5 E46E-1F – Upstream NOx sensor – Open circuit error detected by upstream NOx sensor …………………………………………..790
295467 ย ย ย ย E48E1F 58510-31 3224-0 C98-0 3224-5 C98-5 E48E-0 C90-5 980C05 980C-5 E48E-1F 0C9800 – Upstream NOx sensor – Open circuit error detected by upstream NOx sensor ……………………………………………792
295467 ย ย ย ย F1DDEC 60126-31 1F11-4 4383-4 1F1104 EADE-1F EADE1F EADE-0 1119-7 520669-12 111F-4 F1DD-EC – Diagnostic fault for NH3 sensor (electrical fault on temperature cell line) …………………………………..794
295467 ย ย ย ย 3224-1 C98-1 C98-6 3224-6 C90-6 258E-1F 980C-6 980C06 258E1F 258E-0 9614-31 0C9801 – Upstream NOx sensor – Short circuit error detected by upstream NOx sensor ……………………………………………795
295467 ย ย ย ย 256E-1F C96-1F 970C06 3223-6 256E1F 13A0-6 970C-6 3222-31 9582-31 0C961F 256E-0 C97-6 – Upstream NOx sensor – Short circuit error detected by upstream NOx sensor …………………………………………797
295467 ย ย ย ย 1119-2 14574-31 4377-2 38EE-0 1119-1F 4377-31 111902 1911-1F 19111F 38EE1F 1119-14 38EE-1F – NH3 sensor signal not plausible ………………………………………………………………………….799
295467 ย ย ย ย 152-2 9800-E F140-EC ED1D-0 ED1D1F ED1D-1F 98-2 1D3-C 60701-31 98000E 152-14 F140EC 520512-12 98-E – Visibility of software resets in DSM ………………………………………………………………800
295467 ย ย ย ย 27F-C 20190-31 027F0C 19110C 4EDE-1F 639-12 1119-C 1911-C 4EDE-0 4EDE1F 4377-12 – Diagnostic fault for NH3 sensor (system fault) ………………………………………………………………………801
295467 ย ย ย ย C114-2 F111FF 14C1-2 5313-2 4C5-2 C11402 E6DD-0 1221-2 520465-31 59101-31 E6DD-1F 3E3-4 E6DD1F – Diagnostic fault check to report the plausibility error in rail pressure monitoring ………………………..802
295467 ย ย ย ย E7DD-1F 59357-31 4C5-2 F112-FF 3E3-C E7DD-0 E7DD1F 1221-2 7E80B-1F F112FF 520466-31 – Diagnostic fault check to report the error due to torque comparison ………………………………………………..803
295467 ย ย ย ย F113FF 520467-31 4C5-2 59613-31 E8DD-1F E8DD1F 7E809-1F 1221-2 F113-FF 5E3-3 E8DD-0 – Diagnosis of current path limitation forced by ECU monitoring level 2 ………………………………………………804
295467 ย ย ย ย 58845-31 1116-31 4C5-2 E5DD-1F F110FF 5C041F 520464-31 1221-2 45C-1F 5C04-1F E5DD1F 3E3-3 E5DD-0 – Diagnostic fault check to report the error due to injection quantity correction ………………………….805
295467 ย ย ย ย 4C5-2 520469-31 EADD-0 60125-31 7E80C-1F 5E3-C EADD-1F EADD1F F115FF 1221-2 F115-FF – Diagnosis quantity path limitation due to a functional control unit monitoring (level 2) ……………………………..806
295467 ย ย ย ย 1F111F F19CE2 4CDE-0 19678-31 4CDE-1F 1F11-1F 4CDE1F 4383-31 111F-1F 520604-2 111F-7 F19C-E2 – Diagnostic fault for NH3 sensor (heater control fault) ……………………………………………………807
295467 ย ย ย ย F051E0 E18E1F CA2-5 C9A-5 3234-5 57742-31 E18E-1F F051-E0 A20C05 E18E-0 A20C-5 520273-0 – NOx sensor – Open circuit error detected by NOx sensor ………………………………………………………..808
295467 ย ย ย ย 13A7-5 3232-5 A00C05 57710-31 CA0-5 E16E-1F A00C-5 E16E1F 0CA005 E16E-0 – NOx sensor – Open circuit error detected by NOx sensor ………………………………………………………………………809
295467 ย ย ย ย 13A7-6 E26E-1F E26E1F 57966-31 E26E-0 CA0-6 A00C06 3232-6 0CA006 A00C-6 – NOx sensor – Short circuit error detected by NOx sensor ……………………………………………………………………..811
295467 ย ย ย ย F051E1 57998-31 E28E-0 CA2-6 E28E-1F 3234-6 C9A-6 F051-E1 A20C06 E28E1F A20C-6 520273-1 – NOx sensor – Short circuit error detected by NOx sensor ……………………………………………………….813
295467 ย ย ย ย 24C41F 24C4-0 6C0001 108-1 108-4 9412-31 006C01 24C4-1F 1EB-4 6C-4 6C00-1 6C-1 – Ambient Pressure Sensor voltage is lower than expected ………………………………………………………………..815
295467 ย ย ย ย 5060-31 108-3 006C00 1EB-3 13C41F 6C00-0 6C0000 13C4-0 108-0 13C4-1F 6C-3 6C-0 – Ambient Pressure Sensor voltage is higher than expected ……………………………………………………………….816
295467 ย ย ย ย 32BE-1F C90-A C98-2 3224-2 32BE-0 5027-2 13A3-2 13A302 12990-31 980C-2 980C02 32BE1F – Upstream NOx sensor lambda signal deviation – NOx sensor possible removal detected ………………………………….817
295467 ย ย ย ย 1A1102 38CB1F 38CB-0 1119-C 11191F 38CB-1F 4377-31 111A-2 4378-2 1119-1F 1A11-2 14539-31 – NH3 Sensor value not mounted in proper position ……………………………………………………………..818
295467 ย ย ย ย FBBF-0 DEED-FF FA3F1F 519646-31 7EDDE-1F DEEDFF 64063-31 FA3F-1F – All inducement blocks locked ……………………………………………………………………………………………………819
295467 ย ย ย ย 3D4-2 275-E 7502-E E23D-0 629-14 1221-2 4C5-2 – Internal EDC shutdown test failure ……………………………………………………………………………………………………………….820
295467 ย ย ย ย 520553-11 3226-10 17358-31 9A0C0A C9A-7 43CE-1F 43CE1F 43CE-0 F169-EB 9A0C-A C9A-A F169EB – NOx Sensor signal is constant value ……………………………………………………………………….821
295467 ย ย ย ย 520727-11 3CAE-0 3CAE-1F A20C-2 CA2-2 3234-2 15534-31 A20C02 F217-EB 3CAE1F C9A-A F217EB – Downstream NOx sensor lambda signal deviation – NOx sensor possible removal detected …………………………….822
295467 ย ย ย ย E51D-0 F0FA-FF 4C5-2 00E8FF E51D1F F0FAFF 7E800-1F 58653-31 518144-31 E8-FF 520442-31 1D4-C 1221-2 – ECU internal failure – Query/response communication errors …………………………………………..823
295467 ย ย ย ย 74020E 4C5-2 F0FCFF 2D4-4 628-14 520444-31 E71D1F 1221-2 E71D-0 7402-E 274-E 59165-31 F0FC-FF – ECU internal failure – ROM error ………………………………………………………………………824
295467 ย ย ย ย F0F8-FF 520440-31 4C5-2 F0F8FF C4151F E31D1F E31D-0 1221-2 C415-1F 58141-31 1D9-2 15C4-1F 5572-31 – ECU internal failure – ADC test ……………………………………………………………………825
295467 ย ย ย ย 4E8-E9 7E804-9 518148-9 5D4-C 1221-2 4C5-2 E69D-0 – ECU internal failure – Timeout in the shut off path test error …………………………………………………………………………………..826
295467 ย ย ย ย 58397-31 F0F9FF 4C5-2 E41D-1F F0F9-FF 520441-31 E41D-0 5572-2 E41D1F C41502 15C4-2 1D9-3 1221-2 – ECU internal failure – Voltage ratio in ADC monitoring …………………………………………………827
295467 ย ย ย ย 8E13-1F 4C5-2 E53D-0 5006-31 138E-1F 1221-2 4D4-4 – ECU internal failure – Undervoltage monitoring error ……………………………………………………………………………………………828
295467 ย ย ย ย 518147-31 E63D-0 3E8-FF 5D4-2 7E803-1F 1221-2 4C5-2 – ECU internal failure – WDA is not working correctly …………………………………………………………………………………………..829
295467 ย ย ย ย F0FBFF 518145-31 1E8-FF 58909-31 7E801-1F 01E8FF 4C5-2 E61D1F E61D-0 1D8-C 520443-31 F0FB-FF 1221-2 – ECU internal failure – SPI communication error …………………………………………………….830
295467 ย ย ย ย 518147-9 E73D-0 5D4-3 7E803-9 1221-2 4C5-2 3E8-E9 – ECU internal failure – Alarm task period error …………………………………………………………………………………………………831
295467 ย ย ย ย 3D4-C 518145-9 7E801-9 1221-2 1E8-E9 4C5-2 E13D-0 – ECU internal failure – Loss of synchronization to MM from CPU ……………………………………………………………………………………832
295467 ย ย ย ย 518146-31 2E8-FF 3D4-4 7E802-1F E43D-0 1221-2 4C5-2 – ECU internal failure – SPI errors during MoCSOP execution ……………………………………………………………………………………..833
295467 ย ย ย ย F090FF 57965-31 B18-C E26D-1F 520336-31 E26D1F 2840-12 1D2-3 76021F 7602-1F 630-31 E26D-0 276-1F – ECU internal failure – EEPROM erase error ……………………………………………………………834
295467 ย ย ย ย E46D-1F F092FF 76020E 630-14 E46D1F 7602-E B18-C E46D-0 2840-12 1D2-2 276-E 58477-31 520338-31 – ECU internal failure – EEPROM write error ……………………………………………………………..835
295467 ย ย ย ย 276-13 E36D1F F091FF B18-C 1D2-4 760213 7602-13 2840-12 630-19 F091-FF E36D-0 58221-31 520337-31 – ECU internal failure – EEPROM read error …………………………………………………………….836
295467 ย ย ย ย F127EC 7006-4 670-4 B18-C F127-EC 6D4-4 2840-12 520487-12 1648-4 700604 E91D1F 59677-31 E91D-0 – ECU internal failure – ‘ABE active’ reported due to undervoltage detection ………………………………..837
295467 ย ย ย ย 520489-12 60189-31 670-B 70060B B18-C EB1D1F F129-EC EB1D-0 2840-12 1648-11 7006-B F129EC 6D4-C – ECU internal failure – ‘WDA/ABE active’ reported ………………………………………………………838
295467 ย ย ย ย 1221-2 7E804-1F 5D4-4 518148-31 E83D-0 4C5-2 4E8-FF – ECU internal failure – Positive test failed ………………………………………………………………………………………………….839
295467 ย ย ย ย 1221-2 8E13-E 4D4-3 5006-14 138E-E 4C5-2 E79D-0 – ECU internal failure – Overvoltage monitoring error ………………………………………………………………………………………………840
295467 ย ย ย ย 520486-12 59421-31 F126-EC 670-C 70060C B18-C 6D4-2 E81D1F 1648-12 2840-12 7006-C F126EC E81D-0 – ECU has an internal fault: “WDA active” reported due to errors in query/response communication ……………..841
295467 ย ย ย ย EA1D-0 7006-3 670-3 59933-31 B18-C EA1D1F 6D4-3 2840-12 520488-12 EA1D-1F 700603 1648-3 F128EC – ECU internal failure – ‘ABE active’ reported due to overvoltage detection …………………………………842
295467 ย ย ย ย 04E61F 1254-31 7EEB3-0 FD8F-0 FD8F-1F 519859-0 64911-31 621-1F B3EE-E0 B3EEE0 FD8F1F 4E6-1F – Torque limitiation is active ……………………………………………………………………………843
295467 ย ย ย ย F2AF-0 E16-E 594-31 252-1F – Engine shutdown at idle ………………………………………………………………………………………………………………………………………….844
295467 ย ย ย ย F0C7-E9 96EE-1F 38638-31 1A11-9 96EE-0 1A1109 F0C7E9 4378-9 520391-9 96EE1F 1119-13 111A-9 – CAN timeout error from NH3 sensor – NH3Fac message …………………………………………………………845
295467 ย ย ย ย 4378-12 E6DE1F 1A11-C 111A-C E6DE-0 E6DE-1F F1DB-EC 1A110C 520667-12 59102-31 F1DBEC 1119-2 – NH3 sensor open or short in measuring cell circuit ………………………………………………………..847
295467 ย ย ย ย 9E-10 A8-3 117D-0 – Power stage for diagnostics disengaged due to high battery voltage ……………………………………………………………………………………………………………848
295467 ย ย ย ย 227D-0 9E-12 A8-4 – Power stage for diagnostics disengaged due to low battery voltage …………………………………………………………………………………………………………….849
295467 ย ย ย ย 1081-1F 110C-F 12DA-0 – SCR check – Catalyst efficiency too high ……………………………………………………………………………………………………………………………….850
295467 ย ย ย ย 5142-0 7ECE2-5 – Hydraulic load deactivation – Open circuit error on power stage …………………………………………………………………………………………………………………852
295467 ย ย ย ย 7ECE2-6 8242-0 – Hydraulic load deactivation – Overtemperature error on power stage ………………………………………………………………………………………………………………853
295467 ย ย ย ย 7ECE2-3 6342-0 – Hydraulic load deactivation – Short circuit to battery error on power stage ………………………………………………………………………………………………………854
295467 ย ย ย ย 44A6-0 28D-2 28C-9 – measured injection closing time exceeds a limit ……………………………………………………………………………………………………………………………855
295467 ย ย ย ย 261-C E196-0 609-12 6102-C – Chip error in the injector CY33x power stage component ………………………………………………………………………………………………………………856
295467 ย ย ย ย 3D3A-0 BD7-B 10F1-2 – Plausibility error in the SCR supply module temperature sensor ……………………………………………………………………………………………………………..857
295467 ย ย ย ย 6E1-10 1761-16 1761-0 E10610 119A1F E106-10 06E100 6E1-0 4506-31 119A-1F 119A-0 – DEF/AdBlue tank level sensor voltage too high ……………………………………………………………………….859
295467 ย ย ย ย 229A1F 6E1-12 1761-1 6E1-1 229A-1F 06E101 1761-13 8858-31 E1060D 229A-0 E106-D – DEF/AdBlue tank level sensor voltage too low …………………………………………………………………………861
295467 ย ย ย ย 7C22-1F 31778-31 7C22-0 2A5-5 677-5 290504 2905-4 529-4 7C221F 1321-4 052904 – Starter motor relay power stage: short circuit to ground error for the low side ……………………………………………863
295467 ย ย ย ย 5246-15 147E1F 147E-F 7E140F 7E14-F FF9F-0 147E-1F FF9F-1F 65439-31 5246-31 FF9F1F – SCR Inducement: warning, triggered by fault relating to tampering …………………………………………………..865
295467 ย ย ย ย 164A-6 7EC7E-3 643A-0 – Short circuit to positive in the power stage for the heater actuator for the SCR supply module ……………………………………………………………………………….866
295467 ย ย ย ย 6006-E 61935-31 520215-31 F017-FF F1EF1F F1EF-0 1632-14 F017FF F1EF-1F 60060E 39E-4 660-E – Torque limitation caused by turbo charger protection ………………………………………………………..868
295467 ย ย ย ย FAEF-1F FAEF-0 7EEA9-1F 02061F A9EE-FF 519849-31 518-31 39D-4 FAEF1F 206-1F A9EEFF 64239-31 – Torque limitiation is active ……………………………………………………………………………869
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