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KOMATSU WD600-3 WHEEL DOZER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WD600-3 – PDF DOWNLOAD
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- KOMATSU WD600-3 WHEEL DOZER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:50001 & UP
- PUBLICATION NUMBER:TEN00169-02
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Description
KOMATSU WD600-3 WHEEL DOZER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WD600-3
KOMATSU WD600-3 WHEEL DOZER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WD600-3 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU WD600-3 WHEEL DOZER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WD600-3
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU WD600-3 WHEEL DOZER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WD600-3
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 NECESSARY INFORMATION...................................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 ENGINE SERIAL NO. PLATE AND POSITION................................................... 9 POSITION OF SERVICE METER.............................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS................................................................................... 11 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 17 LOCATION OF SAFETY LABELS.............................................................. 18 GENERAL PRECAUTIONS........................................................................ 25 PRECAUTIONS FOR OPERATION.................................................................. 34 STARTING ENGINE........................................................................ 34 OPERATION.............................................................................. 36 TRANSPORTATION......................................................................... 41 BATTERY................................................................................ 42 TOWING................................................................................. 44 PRECAUTIONS FOR MAINTENANCE................................................................ 45 PRECAUTIONS WITH TIRES..................................................................... 52 OPERATION...................................................................................... 54 GENERAL VIEW............................................................................... 55 GENERAL VIEW OF MACHINE................................................................ 55 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56 EXPLANATION OF COMPONENTS.................................................................. 58 MACHINE MONITOR........................................................................ 58 SWITCHES............................................................................... 72 CONTROL LEVERS, PEDALS................................................................. 83 STEERING COLUMN TILT LEVER............................................................. 89 CAP WITH LOCK.......................................................................... 90 FRAME LOCK BAR......................................................................... 91 TOWING PIN............................................................................. 92 GREASE PUMP............................................................................ 92 BACKUP ALARM........................................................................... 92 DUST INDICATOR......................................................................... 93 CAB DOOR OPEN LOCK..................................................................... 93 TOOL BOX............................................................................... 93 OIL FILLER LOCATION.................................................................... 93 FUSE................................................................................... 94 SLOW BLOW FUSE......................................................................... 95 LUNCH BOX TRAY......................................................................... 96 POWER OUTLET........................................................................... 96 OPERATION.................................................................................. 97 CHECK BEFORE STARTING ENGINE, ADJUST................................................... 97 STARTING ENGINE........................................................................111 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................113 STOPPING ENGINE........................................................................115 CHECK AFTER STOPPING ENGINE............................................................115 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................116 TURNING................................................................................121 OPERATION OF WORK EQUIPMENT............................................................122 WORK POSSIBLE USING WHEEL DOZER........................................................124 HANDLING TORQUE CONVERTER LOCK-UP......................................................125 PRECAUTIONS FOR OPERATION..............................................................127 PARKING MACHINE........................................................................129 CHECKS AFTER COMPLETION OF OPERATION...................................................131 LOCKING................................................................................131 HANDLING THE TIRES.....................................................................132 TRANSPORTATION.............................................................................134 TRANSPORTATION PROCEDURE...............................................................134 LOADING, UNLOADING WORK................................................................134 METHOD OF SECURING MACHINE.............................................................134 METHOD OF LIFTING MACHINE..............................................................136 COLD WEATHER OPERATION.....................................................................139 PRECAUTIONS FOR LOW TEMPERATURE........................................................139 PRECAUTIONS AFTER COMPLETION OF WORK...................................................140 AFTER COLD WEATHER.....................................................................141 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................141 LONG-TERM STORAGE..........................................................................142 BEFORE STORAGE.........................................................................142 DURING STORAGE.........................................................................142 AFTER STORAGE..........................................................................142 TROUBLESHOOTING............................................................................143 WHEN MACHINE RUNS OUT OF FUEL..........................................................143 METHOD OF TOWING MACHINE...............................................................145 IF BATTERY IS DISCHARGED...............................................................148 OTHER TROUBLE..........................................................................152 MAINTENANCE....................................................................................156 GUIDES TO MAINTENANCE......................................................................157 OUTLINES OF SERVICE........................................................................159 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................159 OUTLINE OF ELECTRIC SYSTEM.............................................................162 WEAR PARTS.................................................................................163 WEAR PARTS LIST........................................................................163 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................164 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................165 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....166 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................167 TORQUE LIST............................................................................167 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................168 SAFETY CRITICAL PARTS..................................................................169 MAINTENANCE SCHEDULE CHART.................................................................170 MAINTENANCE SCHEDULE CHART.............................................................170 SERVICE PROCEDURE..........................................................................172 INITIAL 250 HOURS SERVICE..............................................................172 INITIAL 2000 HOURS SERVICE.............................................................172 WHEN REQUIRED..........................................................................173 CHECK BEFORE STARTING..................................................................191 EVERY 50 HOURS SERVICE.................................................................192 EVERY 100 HOURS SERVICE................................................................193 EVERY 250 HOURS SERVICE................................................................195 EVERY 500 HOURS SERVICE................................................................202 EVERY 1000 HOURS SERVICE...............................................................207 EVERY 2000 HOURS SERVICE...............................................................212 EVERY 4000 HOURS SERVICE...............................................................220 SPECIFICATIONS.................................................................................222 SPECIFICATIONS.............................................................................223 ATTACHMENTS, OPTIONS...........................................................................226 HANDLING AUTOMATIC SHIFT SYSTEM............................................................227 METHOD OF OPERATION....................................................................227 PRECAUTION WHEN CHANGING DIRECTION.....................................................228 HANDLING JOYSTICK STEERING SYSTEM..........................................................229 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................229 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................233 PRECAUTIONS FOR STEERING WITH JOYSTICK.................................................235 ADJUSTMENT OF JOYSTICK CONSOLE.........................................................236 HANDLING AIR-SUSPENSION SEAT...............................................................237 SEAT ADJUSTMENT........................................................................237 FAILURE DISPLAY ON MAIN MONITOR............................................................239 FAILURE CODE ON MAIN MONITOR...........................................................239 FAILURE CODE ON AUTOMATIC SHIFT AND JOYSTICK STEERING SYSTEM...........................239 CAR RADIO..................................................................................240 EXPLANATION OF COMPONENTS..............................................................240 METHOD OF USE..........................................................................243 PRECAUTIONS WHEN USING.................................................................245 AM/FM RADIO-CASSETTE STEREO................................................................246 EXPLANATION OF COMPONENTS..............................................................246 METHOD OF OPERATION....................................................................251 PRECAUTIONS FOR USE....................................................................253 AIR CONDITIONER............................................................................254 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL........................................254 METHOD OF OPERATION....................................................................257 HANDLING AUTO-GREASING SYSTEM..............................................................259 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................259 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................265 TROUBLESHOOTING........................................................................265 HANDLING RADIATOR SHUTTER..................................................................266 INDEX..........................................................................................268
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
