Komatsu Wheel Loader Galeo WA1200-3 Operation & Maintenance Manual SN 50001 and up – PDF DOWNLOAD

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Komatsu Wheel Loader Galeo WA1200-3 Operation & Maintenance Manual

FILE DETAILS:

Komatsu Wheel Loader Galeo WA1200-3 Operation & Maintenance Manual 

Size : 10.8 MB
Format : PDF
Language : English
Number of Pages : 289 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: Galeo WA1200
Serial: 50001 and up

KOMATSU WHEEL LOADER GALEO WA1200-3 OPERATION & MAINTENANCE MANUAL SN 50001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Wheel Loader Galeo WA1200-3 Operation & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Wheel Loader Galeo WA1200-3 Operation & Maintenance Manual 

COVER...............................................................................................  1
1. FOREWORD.........................................................................................  2
2. SAFETY INFORMATION...............................................................................  5
3. INTRODUCTION.....................................................................................  7
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................................  8
5. CONTENTS......................................................................................... 10
SAFETY.............................................................................................. 14
	6. GENERAL PRECAUTIONS.......................................................................... 15
	7. PRECAUTIONS FOR OPERATION.................................................................... 24
		7.1 BEFORE STARTING ENGINE.................................................................. 24
		7.2 AFTER STARTING ENGINE................................................................... 25
		7.3 TRANSPORTATION.......................................................................... 30
		7.4 BATTERY................................................................................. 31
		7.5 TOWING.................................................................................. 33
	8. PRECAUTIONS FOR MAINTENANCE.................................................................. 34
		8.1 BEFORE CARRYING OUT MAINTENANCE......................................................... 34
		8.2 DURING MAINTENANCE...................................................................... 36
		8.3 PRECAUTIONS WITH TIRES.................................................................. 40
	9. POSITION FOR ATTACHING SAFETY LABELS......................................................... 41
OPERATION........................................................................................... 46
	10. GENERAL LOCATIONS........................................................................... 47
		10.1 GENERAL VIEW OF MACHINE................................................................ 47
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 48
	11. EXPLANATION OF COMPONENTS................................................................... 51
		11.1 MACHINE MONITOR........................................................................ 51
		11.2 SWITCHES............................................................................... 70
		11.3 CONTROL LEVERS, PEDALS, KNOBS.......................................................... 87
		11.4 CAP WITH LOCK.......................................................................... 92
		11.5 SAFETY BAR............................................................................. 93
		11.6 TOWING PIN............................................................................. 93
		11.7 FUEL STOP KNOB......................................................................... 93
		11.8 BACKUP ALARM........................................................................... 94
		11.9 DOOR-OPEN LOCK......................................................................... 94
		11.10 TOOL BOX.............................................................................. 94
		11.11 FUSE BOX.............................................................................. 94
		11.12 SLOW-BLOW FUSE........................................................................ 96
		11.13 LUNCH BOX TRAY........................................................................ 96
		11.14 TAKING OFF POWER...................................................................... 96
		11.15 AM/FM RADIO........................................................................... 97
		11.16 AIR CONDITIONER.......................................................................104
		11.17 PRECAUTIONS WHEN HANDLING ACCUMULATOR.................................................107
	12. OPERATION...................................................................................108
		12.1 CHECK BEFORE STARTING ENGINE...........................................................108
		12.2 STARTING ENGINE........................................................................121
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................123
		12.4 STOPPING ENGINE........................................................................125
		12.5 CHECKS AFTER STOPPING ENGINE...........................................................125
		12.6 MOVING MACHINE OFF (DIRECTIONAL, SPEED), STOPPING MACHINE..............................126
		12.7 STEERING MACHINE.......................................................................135
		12.8 OPERATION OF WORK EQUIPMENT............................................................136
		12.9 WORK POSSIBLE USING WHEEL LOADER.......................................................137
		12.10 PRECAUTIONS FOR OPERATION.............................................................143
		12.11 ADJUSTING WORK EQUIPMENT POSTURE......................................................145
		12.12 PARKING MACHINE.......................................................................146
		12.13 CHECKS AFTER COMPLETION OF OPERATION..................................................148
		12.14 LOCKING...............................................................................148
		12.15 HANDLING TIRES........................................................................149
		12.16 OPERATION OF CGC MONITOR..............................................................151
		12.17 OPERATION OF AUTO-GREASING SYSTEM.....................................................168
	13. TRANSPORTATION..............................................................................173
		13.1 TRANSPORTATION PROCEDURE...............................................................173
		13.2 LOADING, UNLOADING WORK................................................................173
		13.3 METHOD OF SECURING MACHINE.............................................................173
	14. COLD WEATHER OPERATION......................................................................175
		14.1 PRECAUTIONS FOR LOW TEMPERATURE........................................................175
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................................................176
		14.3 AFTER COLD WEATHER.....................................................................176
		14.4 WARMING-UP OPERATION...................................................................177
	15. LONG-TERM STORAGE...........................................................................178
		15.1 BEFORE STORAGE.........................................................................178
		15.2 DURING STORAGE.........................................................................178
		15.3 AFTER STORAGE..........................................................................178
	16. TROUBLESHOOTING.............................................................................179
		16.1 WHEN MACHINE RUNS OUT OF FUEL..........................................................179
		16.2 METHOD OF TOWING MACHINE...............................................................180
		16.3 IF BATTERY IS DISCHARGED...............................................................184
		16.4 OTHER TROUBLE..........................................................................188
MAINTENANCE.........................................................................................194
	17. GUIDES TO MAINTENANCE.......................................................................195
	18. OUTLINES OF SERVICE.........................................................................197
		18.1 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................197
		18.2 OUTLINE OF ELECTRIC SYSTEM.............................................................200
	19. WEAR PARTS LIST.............................................................................201
	20. RECOMMENDED FUEL, COOLANT, AND LUBRICANT....................................................202
		20.1 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................203
		20.2 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....204
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................................205
		21.1 TORQUE LIST............................................................................205
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................................206
	23. MAINTENANCE SCHEDULE CHART..................................................................208
		23.1 MAINTENANCE SCHEDULE CHART.............................................................208
	24. SERVICE PROCEDURE...........................................................................212
		24.1 INITIAL 250 HOURS SERVICE..............................................................212
		24.2 WHEN REQUIRED..........................................................................213
		24.3 CHECK BEFORE STARTING..................................................................232
		24.4 EVERY 50 HOURS SERVICE.................................................................233
		24.5 EVERY 100 HOURS SERVICE................................................................234
		24.6 EVERY 250 HOURS SERVICE................................................................236
		24.7 EVERY 500 HOURS SERVICE................................................................247
		24.8 EVERY 1000 HOURS SERVICE...............................................................252
		24.9 EVERY 1500 HOURS SERVICE...............................................................257
		24.10 EVERY 2000 HOURS SERVICE..............................................................258
		24.11 EVERY 10000 HOURS SERVICE.............................................................268
SPECIFICATIONS......................................................................................270
	25. SPECIFICATIONS..............................................................................271
OPTIONS, ATTACHMENTS................................................................................274
	26. SELECTION BUCKETS AND TIRES.................................................................275
	27. STARTING IN COLD AREAS......................................................................276
		27.1 ELECTRIC HEATER........................................................................276
	28. SERVICE CENTER..............................................................................280
		28.1 SIZE OF SCREWS USED IN SERVICE CENTER..................................................281
		28.2 LOCATION OF SWITCHING VALVES FOR REFILLING WITH OIL AND COOLANT AND DRAINING...........283
	29. EMERGENCY ENGINE STOP SWITCH................................................................285
	30. CENTRALIZED BREATHER........................................................................286
	31. HYDRAULIC OIL LEVEL WARNING DISPLAY.........................................................287

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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