Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual SN 68582 and up – PDF DOWNLOAD

Description

Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual

FILE DETAILS:

Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual

Size : 8.90 MB
Format : PDF
Language : English
Number of Pages: 261 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: WA200-5
Serial: 68582 and up

KOMATSU WHEEL LOADER WA200-5 OPERATION & MAINTENANCE MANUAL SN 68582 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual

FOREWORD:

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.

INTRODUCTION:
This Komatsu HYDRAULIC EXCAVATOR is designed to be used mainly for the following works:

•  Digging work
•  Smoothing
•  Pushing work
•  Loading work

TABLE OF CONTENTS:

Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	FOREWORD...................................................................................  3
	SAFETY INFORMATION.........................................................................  6
	INTRODUCTION...............................................................................  8
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  8
	NECESSARY INFORMATION......................................................................  9
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  9
		ENGINE SERIAL NO. PLATE................................................................  9
		POSITION OF SERVICE METER.............................................................. 10
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10
	CONTENTS................................................................................... 11
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		LOCATION OF SAFETY LABELS.............................................................. 18
		SAFETY LABELS.......................................................................... 19
	GENERAL PRECAUTIONS........................................................................ 24
	PRECAUTIONS FOR OPERATION.................................................................. 33
		STARTING ENGINE........................................................................ 33
		OPERATION.............................................................................. 35
		TRANSPORTATION......................................................................... 41
		BATTERY................................................................................ 42
		TOWING................................................................................. 44
	PRECAUTIONS FOR MAINTENANCE................................................................ 45
	PRECAUTIONS WITH TIRES..................................................................... 52
OPERATION...................................................................................... 54
	GENERAL VIEW............................................................................... 55
		GENERAL VIEW OF MACHINE................................................................ 55
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56
	EXPLANATION OF COMPONENTS.................................................................. 58
		MACHINE MONITOR........................................................................ 58
		SWITCHES............................................................................... 84
		CONTROL LEVERS, PEDALS................................................................. 91
		STEERING TILT LOCK LEVER............................................................... 95
		CAP AND COVER WITH LOCK................................................................ 95
		FRAME LOCK BAR......................................................................... 96
		TOWING PIN............................................................................. 97
		GREASE PUMP............................................................................ 97
		CAB DOOR INNER LOCK.................................................................... 97
		CAB DOOR OPEN LOCK..................................................................... 98
		CAB WINDOW OPEN LOCK CANCEL KNOB....................................................... 98
		FUSE................................................................................... 98
		SLOW BLOW FUSE.........................................................................100
		POWER OUTLET...........................................................................100
		STORAGE BOX............................................................................100
		AM/FM RADIO............................................................................101
		AM/FM RADIO-CASSETTE STEREO............................................................107
		AIR CONDITIONER........................................................................115
		HANDLING CAB WIPER.....................................................................120
		HANDLING MACHINES EQUIPPED WITH KOMTRAX................................................121
	OPERATION..................................................................................122
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................122
		STARTING ENGINE........................................................................138
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................140
		STOPPING ENGINE........................................................................142
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................143
		TURNING................................................................................147
		OPERATION OF WORK EQUIPMENT............................................................149
		WORK POSSIBLE USING WHEEL LOADER.......................................................151
		PRECAUTIONS FOR OPERATION..............................................................156
		ADJUSTING WORK EQUIPMENT POSTURE.......................................................158
		PARKING MACHINE........................................................................160
		CHECKS AFTER COMPLETION OF OPERATION...................................................162
		LOCKING................................................................................162
		HANDLING THE TIRES.....................................................................163
	TRANSPORTATION.............................................................................165
		TRANSPORTATION PROCEDURE...............................................................165
		LOADING, UNLOADING WORK WITH TRAILERS..................................................165
		LIFTING MACHINE........................................................................169
	COLD WEATHER OPERATION.....................................................................171
		PRECAUTIONS FOR LOW TEMPERATURE........................................................171
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................172
		AFTER COLD WEATHER.....................................................................172
		WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................173
	LONG-TERM STORAGE..........................................................................174
		BEFORE STORAGE.........................................................................174
		DURING STORAGE.........................................................................174
		AFTER STORAGE..........................................................................174
	TROUBLESHOOTING............................................................................175
		WHEN MACHINE RUNS OUT OF FUEL..........................................................175
		METHOD OF TOWING MACHINE...............................................................175
		IF BATTERY IS DISCHARGED...............................................................177
		OTHER TROUBLE..........................................................................180
MAINTENANCE....................................................................................186
	GUIDES TO MAINTENANCE......................................................................187
	OUTLINES OF SERVICE........................................................................189
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................189
		OUTLINE OF ELECTRIC SYSTEM.............................................................192
	WEAR PARTS.................................................................................193
		WEAR PARTS LIST........................................................................193
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................194
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................195
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....196
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................197
		TORQUE LIST............................................................................197
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................198
	MAINTENANCE SCHEDULE CHART.................................................................199
		MAINTENANCE SCHEDULE CHART.............................................................199
	SERVICE PROCEDURE..........................................................................201
		INITIAL 250 HOURS SERVICE..............................................................201
		WHEN REQUIRED..........................................................................202
		CHECK BEFORE STARTING..................................................................222
		EVERY 50 HOURS SERVICE.................................................................223
		EVERY 100 HOURS SERVICE................................................................224
		EVERY 250 HOURS SERVICE................................................................226
		EVERY 500 HOURS SERVICE................................................................232
		EVERY 1000 HOURS SERVICE...............................................................236
		EVERY 2000 HOURS SERVICE...............................................................241
		EVERY 4000 HOURS SERVICE...............................................................248
SPECIFICATIONS.................................................................................250
	SPECIFICATIONS.............................................................................251
ATTACHMENTS, OPTIONS...........................................................................254
	SELECTING BUCKET AND TIRES.................................................................255
	HANDLING BATTERY DISCONNECTOR SWITCH.......................................................256
		EXPLANATION OF COMPONENTS..............................................................256
		HANDLING...............................................................................256
INDEX..........................................................................................258

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