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Komatsu Wheel Loader WA430-5 Operation & Maintenance Manual SN 60001 and up – PDF DOWNLOAD
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Komatsu Wheel Loader WA430-5 Operation & Maintenance Manual
SERIAL NUMBERS 60001 and up
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Description
Komatsu Wheel Loader WA430-5 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Wheel Loader WA430-5 Operation & Maintenance Manual
Size : 8.24 MB
Format : PDF
Language : English
Number of Pages: 349 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: WA430-5
Serial: 60001 and up
KOMATSU WHEEL LOADER WA430-5 OPERATION & MAINTENANCE MANUAL SN 60001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Wheel Loader WA430-5 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Wheel Loader WA430-5 Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 6 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 6 NECESSARY INFORMATION...................................................................... 7 MACHINE SERIAL NO. PLATE AND POSITION.................................................. 7 ENGINE SERIAL NO. PLATE AND POSITION................................................... 7 POSITION OF SERVICE METER.............................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 12 SAFETY..................................................................................... 13 SAFETY LABELS.............................................................................. 16 LOCATION OF SAFETY LABELS.............................................................. 16 SAFETY LABELS.......................................................................... 17 GENERAL PRECAUTIONS........................................................................ 22 PRECAUTIONS FOR OPERATION.................................................................. 31 STARTING ENGINE........................................................................ 31 OPERATION.............................................................................. 33 TRANSPORTATION......................................................................... 39 BATTERY................................................................................ 40 TOWING................................................................................. 42 PRECAUTIONS FOR MAINTENANCE................................................................ 43 PRECAUTIONS WITH TIRES..................................................................... 50 OPERATION...................................................................................... 52 GENERAL VIEW............................................................................... 53 GENERAL VIEW OF MACHINE................................................................ 53 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54 EXPLANATION OF COMPONENTS.................................................................. 57 MACHINE MONITOR........................................................................ 57 SWITCHES............................................................................... 87 CONTROL LEVERS, PEDALS.................................................................101 STEERING TILT LOCK LEVER...............................................................106 CAP WITH LOCK..........................................................................107 FRAME LOCK BAR.........................................................................109 TOWING PIN.............................................................................109 GREASE PUMP............................................................................110 CAB DOOR OPEN LOCK.....................................................................110 CAB WINDOW OPEN LOCK CANCEL KNOB.......................................................110 FUSE...................................................................................111 SLOW BLOW FUSE.........................................................................112 POWER OUTLET...........................................................................113 AM/FM RADIO............................................................................114 AM/FM RADIO-CASSETTE STEREO............................................................120 AIR CONDITIONER........................................................................128 HANDLING AUTO AIR CONDITIONER..........................................................133 HANDLING CAB WIPER.....................................................................140 OPERATION..................................................................................141 CHECK BEFORE STARTING ENGINE, ADJUST...................................................141 STARTING ENGINE........................................................................157 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................161 STOPPING ENGINE........................................................................163 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................164 TURNING................................................................................174 OPERATION OF WORK EQUIPMENT............................................................177 WORK POSSIBLE USING WHEEL LOADER.......................................................179 PRECAUTIONS FOR OPERATION..............................................................185 ADJUSTING WORK EQUIPMENT POSTURE.......................................................187 PARKING MACHINE........................................................................189 CHECKS AFTER COMPLETION OF OPERATION...................................................191 LOCKING................................................................................191 HANDLING THE TIRES.....................................................................192 TRANSPORTATION.............................................................................194 TRANSPORTATION PROCEDURE...............................................................194 LOADING, UNLOADING WORK WITH TRAILERS..................................................194 LIFTING MACHINE........................................................................198 COLD WEATHER OPERATION.....................................................................200 PRECAUTIONS FOR LOW TEMPERATURE........................................................200 PRECAUTIONS AFTER COMPLETION OF WORK...................................................201 AFTER COLD WEATHER.....................................................................201 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................202 LONG-TERM STORAGE..........................................................................203 BEFORE STORAGE.........................................................................203 DURING STORAGE.........................................................................203 AFTER STORAGE..........................................................................203 TROUBLESHOOTING............................................................................204 WHEN MACHINE RUNS OUT OF FUEL..........................................................204 METHOD OF TOWING MACHINE...............................................................205 IF BATTERY IS DISCHARGED...............................................................210 OTHER TROUBLE..........................................................................213 MAINTENANCE....................................................................................218 GUIDES TO MAINTENANCE......................................................................219 OUTLINES OF SERVICE........................................................................221 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................221 OUTLINE OF ELECTRIC SYSTEM.............................................................224 WEAR PARTS.................................................................................225 WEAR PARTS LIST........................................................................225 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................226 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................227 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....228 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................229 TORQUE LIST............................................................................229 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................230 MAINTENANCE SCHEDULE CHART.................................................................231 MAINTENANCE SCHEDULE CHART.............................................................231 SERVICE PROCEDURE..........................................................................233 INITIAL 250 HOURS SERVICE..............................................................233 WHEN REQUIRED..........................................................................234 CHECK BEFORE STARTING..................................................................257 EVERY 50 HOURS SERVICE.................................................................258 EVERY 100 HOURS SERVICE................................................................259 EVERY 250 HOURS SERVICE................................................................261 EVERY 500 HOURS SERVICE................................................................269 EVERY 1000 HOURS SERVICE...............................................................271 EVERY 2000 HOURS SERVICE...............................................................274 EVERY 4000 HOURS SERVICE...............................................................282 EVERY 8000 HOURS SERVICE...............................................................284 SPECIFICATIONS.................................................................................286 SPECIFICATIONS.............................................................................287 ATTACHMENTS, OPTIONS...........................................................................290 SELECTING BUCKET AND TIRES.................................................................291 HANDLING LOAD METER........................................................................292 GENERAL LOCATIONS......................................................................292 LOAD METER FUNCTIONS...................................................................294 HANDLING LOAD METER DISPLAY............................................................297 METHOD OF SETTING TIME ON CLOCK........................................................312 PRINTER OUTPUT.........................................................................314 HANDLING TORQUE CONVERTER LOCK-UP..........................................................317 GENERAL LOCATIONS......................................................................317 METHOD OF OPERATION....................................................................318 WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED...............................................319 HANDLING AUTO-GREASING SYSTEM..............................................................320 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................320 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................326 TROUBLESHOOTING........................................................................326 HANDLING JOYSTICK STEERING SYSTEM..........................................................327 EXPLANATION OF COMPONENTS..............................................................327 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................329 GETTING IN OR OUT OF OPERATOR'S CAB....................................................331 ADJUSTMENT OF JOYSTICK CONSOLE.........................................................331 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................332 HANDLING EPC WORK EQUIPMENT LEVER..........................................................335 OPERATIONAL FEATURES...................................................................335 SWITCHES...............................................................................335 SEMI AUTO DIGGING OPERATIONS...........................................................336 METHOD OF REMOTE POSITIONER............................................................338 HANDLING MULTI-FUNCTION LEVER..............................................................340 EXPLANATION OF COMPONENTS..............................................................340 USING FNR SWITCH TO CHANGE BETWEEN FORWARD AND REVERSE.................................344 INDEX..........................................................................................346
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