Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual SN 55012 and up – PDF DOWNLOAD

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Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual

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Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual

Size : 13.0 MB
Format : PDF
Language : English
Number of Pages: 379 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: WD600-6
Serial: 55012 and up

KOMATSU WHEEL LOADER WD600-6 OPERATION & MAINTENANCE MANUAL SN 55012 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu Wheel Loader WD600-6 Operation & Maintenance Manual

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  7
		POSITION OF SERVICE METER..............................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		LOCATION OF SAFETY LABELS.............................................................. 19
		SAFETY LABELS.......................................................................... 20
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27
		PREPARATIONS FOR SAFE OPERATION........................................................ 27
		FIRE PREVENTION........................................................................ 29
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30
		DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 33
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 33
		UNAUTHORIZED MODIFICATION.............................................................. 34
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 34
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 34
	PRECAUTIONS FOR OPERATION.................................................................. 35
		PRECAUTIONS FOR JOBSITE................................................................ 35
		STARTING ENGINE........................................................................ 37
		OPERATION.............................................................................. 40
		TRANSPORTATION......................................................................... 46
		TOWING................................................................................. 47
	PRECAUTIONS FOR MAINTENANCE................................................................ 48
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 53
		TIRES.................................................................................. 58
OPERATION...................................................................................... 60
	GENERAL VIEW............................................................................... 61
		GENERAL VIEW OF MACHINE................................................................ 61
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 62
	EXPLANATION OF COMPONENTS.................................................................. 67
		MACHINE MONITOR........................................................................ 67
		SWITCHES...............................................................................104
		CONTROL LEVERS, PEDALS.................................................................125
		CAP WITH LOCK..........................................................................133
		FRAME LOCK BAR.........................................................................135
		TOWING PIN.............................................................................136
		BACKUP ALARM...........................................................................136
		OPENING, CLOSING CAB DOORS, WINDOWS....................................................137
		HANDLING CAB WIPER.....................................................................140
		DUST INDICATOR.........................................................................141
		FUSE...................................................................................142
		CIRCUIT BREAKER........................................................................144
		SLOW BLOW FUSE.........................................................................145
		LUNCH BOX TRAY.........................................................................145
		TOOL BOX...............................................................................145
		GREASE PUMP............................................................................145
		LOCATION OF FIRE EXTINGUISHER..........................................................146
		POWER OUTLET...........................................................................146
		HANDLING BATTERY DISCONNECTOR SWITCH...................................................147
		HANDLING STARTING AID CONNECTOR........................................................149
		AM/FM RADIO-CASSETTE STEREO............................................................151
		AIR CONDITIONER........................................................................160
	OPERATION..................................................................................175
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................175
		STARTING ENGINE........................................................................195
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................197
		STOPPING ENGINE........................................................................200
		CHECK AFTER STOPPING ENGINE............................................................200
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................201
		TURNING................................................................................209
		OPERATION OF WORK EQUIPMENT............................................................211
		WORK POSSIBLE USING WHEEL DOZER........................................................214
		PRECAUTIONS FOR OPERATION..............................................................215
		PARKING MACHINE........................................................................217
		CHECKS AFTER COMPLETION OF OPERATION...................................................219
		LOCKING................................................................................219
		HANDLING THE TIRES.....................................................................220
	TRANSPORTATION.............................................................................222
		TRANSPORTATION PROCEDURE...............................................................222
		LOADING, UNLOADING WORK................................................................222
		METHOD OF SECURING MACHINE.............................................................222
		METHOD OF LIFTING MACHINE..............................................................224
		PRECAUTIONS WHEN DISASSEMBLY OR REASSEMBLING WORK EQUIPMENT............................227
	COLD WEATHER OPERATION.....................................................................228
		PRECAUTIONS FOR LOW TEMPERATURE........................................................228
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................229
		AFTER COLD WEATHER.....................................................................229
		WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................230
	LONG-TERM STORAGE..........................................................................231
		BEFORE STORAGE.........................................................................231
		DURING STORAGE.........................................................................231
		AFTER STORAGE..........................................................................231
	TROUBLESHOOTING............................................................................232
		WHEN MACHINE RUNS OUT OF FUEL..........................................................232
		METHOD OF TOWING MACHINE...............................................................232
		IF BATTERY IS DISCHARGED...............................................................237
		METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED.............................241
		OTHER TROUBLE..........................................................................242
MAINTENANCE....................................................................................247
	GUIDES TO MAINTENANCE......................................................................247
	OUTLINES OF SERVICE........................................................................249
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................249
		OUTLINE OF ELECTRIC SYSTEM.............................................................253
	WEAR PARTS.................................................................................254
		WEAR PARTS LIST........................................................................254
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................256
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................257
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....258
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................259
		TORQUE LIST............................................................................259
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................261
		SAFETY CRITICAL PARTS..................................................................262
	MAINTENANCE SCHEDULE CHART.................................................................264
		MAINTENANCE SCHEDULE CHART.............................................................264
	SERVICE PROCEDURE..........................................................................266
		INITIAL 10 HOURS SERVICE (SERVICE FOR FIRST 50 HOURS ON NEW MACHINE)...................266
		INITIAL 250 HOURS SERVICE..............................................................266
		WHEN REQUIRED..........................................................................267
		CHECK BEFORE STARTING..................................................................295
		EVERY 50 HOURS SERVICE.................................................................296
		EVERY 100 HOURS SERVICE................................................................297
		EVERY 250 HOURS SERVICE................................................................303
		EVERY 500 HOURS SERVICE................................................................306
		EVERY 1000 HOURS SERVICE...............................................................314
		EVERY 2000 HOURS SERVICE...............................................................319
		EVERY 4000 HOURS SERVICE...............................................................326
		EVERY 8000 HOURS SERVICE...............................................................331
SPECIFICATIONS.................................................................................332
	SPECIFICATIONS.............................................................................333
ATTACHMENTS, OPTIONS...........................................................................336
	HANDLING STEERING WHEEL SPECIFICATION MACHINE..............................................337
		EXPLANATION OF COMPONENTS..............................................................337
		FUNCTIONS OF STEERING WHEEL SPECIFICATION MACHINE......................................347
	STARTING IN COLD AREAS.....................................................................357
		ELECTRIC HEATER........................................................................357
	HANDLING AUTO-GREASING SYSTEM..............................................................362
		METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................362
		PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................369
		TROUBLESHOOTING........................................................................369
	HANDLING REAR FENDER.......................................................................370
		HANDLING...............................................................................370
	HANDLING FUEL QUICK CHARGE.................................................................371
		PROCEDURE FOR OPERATING FUEL CHARGE....................................................371
		INSPECTION AND MAINTENANCE.............................................................372
	HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus...............................................373
		KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..........................373
		KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED.....................................373
INDEX..........................................................................................376

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