Komatsu Wheel Loader WA800-2 Operation & Maintenance Manual SN A20001 and up – PDF DOWNLOAD

Description

Komatsu Wheel Loader WA800-2 Operation & Maintenance Manual

TABLE OF CONTENTS:

Komatsu Wheel Loader WA800-2 Operation & Maintenance Manual

MAIN MENU.......................................................................  0
1. FOREWORD.....................................................................  5
2. SAFETY INFORMATION...........................................................  6
3. INTRODUCTION.................................................................  7
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  8
5. CONTENTS.....................................................................  9
SAFETY.......................................................................... 13
	6. GENERAL PRECAUTIONS...................................................... 14
	7. PRECAUTIONS DURING OPERATION............................................. 19
		7.1 BEFORE STARTING ENGINE.............................................. 19
		7.2 OPERATING MACHINE................................................... 21
		7.3 TRANSPORTATION...................................................... 25
		7.4 BATTERY............................................................. 26
		7.5 TOWING.............................................................. 27
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 28
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 28
		8.2 DURING MAINTENANCE.................................................. 30
		8.3 TIRES............................................................... 34
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 36
OPERATION....................................................................... 41
	10. GENERAL VIEW............................................................ 42
		10.1 GENERAL VIEW OF MACHINE............................................ 42
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 43
	11. EXPLANATION OF COMPONENTS............................................... 44
		11.1 MACHINE MONITOR.................................................... 44
		11.2 SWITCHES........................................................... 54
		11.3 CONTROL LEVERS, PEDALS............................................. 60
		11.3.1 ENGINE MECHANICAL STOP LEVER HANDLES............................. 65
		11.4 DUST INDICATOR..................................................... 67
		11.5 CIRCUIT BREAKER (MAIN)............................................. 67
		11.6 SAFETY BAR......................................................... 67
		11.7 STEERING COLUMN TILT LEVER......................................... 68
		11.8 DOOR-OPEN LOCK..................................................... 68
		11.9 CAP WITH LOCK...................................................... 68
		11.10 FUEL STOP LEVER................................................... 69
		11.11 AIR PICK-UP PORT.................................................. 69
		11.12 FUSE.............................................................. 70
		11.13 CAR RADIO......................................................... 72
		11.14 CAB HEATER AND AIR CONDITIONER.................................... 75
		11.15 USING ACCUMULATOR................................................. 77
		11.16 OPERATION OF JOY STICK STEERING SYSTEM............................ 78
	12. OPERATION............................................................... 86
		12.1 CHECK BEFORE STARTING ENGINE....................................... 86
		12.2 STARTING ENGINE.................................................... 99
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................102
		12.4 MOVING MACHINE OFF.................................................103
		12.5 CHANGING GEAR SPEED................................................104
		12.6 CHANGING DIRECTION.................................................105
		12.7 TURNING............................................................105
		12.8 STOPPING MACHINE...................................................106
		12.9 OPERATION OF WORK EQUIPMENT........................................107
		12.10 WORK POSSIBLE USING WHEEL LOADER..................................108
		12.11 PRECAUTIONS FOR OPERATION.........................................113
		12.12 ADJUSTING WORK EQUIPMENT POSTURE..................................115
		12.13 PARKING MACHINE...................................................117
		12.14 CHECKS AFTER COMPLETION OF OPERATION..............................118
		12.15 STOPPING ENGINE...................................................118
		12.16 CHECK AFTER STOPPING ENGINE.......................................119
		12.17 LOCKING...........................................................119
		12.18 HANDLING THE TIRES................................................120
		12.19 REMOVAL AND INSTALLATION OF THE BUCKET............................122
	13. TRANSPORTATION..........................................................126
	14. COLD WEATHER OPERATION..................................................127
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................127
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................129
		14.3 AFTER COLD WEATHER.................................................129
	15. LONG-TERM STORAGE.......................................................130
		15.1 BEFORE STORAGE.....................................................130
		15.2 DURING STORAGE.....................................................130
		15.3 AFTER STORAGE......................................................130
	16. TROUBLESHOOTING.........................................................131
		16.1 WHEN MACHINE RUNS OUT OF FUEL......................................131
		16.2 TOWING THE MACHINE.................................................132
		16.3 IF BATTERY IS DISCHARGED...........................................136
		16.4 OTHER TROUBLE......................................................140
MAINTENANCE.....................................................................147
	17. GUIDES TO MAINTENANCE...................................................148
	18. OUTLINES OF SERVICE.....................................................151
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................151
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................154
	19. WEAR PARTS LIST.........................................................155
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....156
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................162
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................162
		21.2 TORQUE LIST........................................................163
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................164
	23. MAINTENANCE SCHEDULE CHART..............................................167
		23.1 MAINTENANCE SCHEDULE CHART.........................................167
	24. SERVICE PROCEDURE.......................................................171
		24.1 INITIAL 250 HOURS SERVICE..........................................171
		24.2 WHEN REQUIRED......................................................172
		24.3 CHECK BEFORE STARTING..............................................192
		24.4 EVERY 50 HOURS SERVICE.............................................198
		24.5 EVERY 100 HOURS SERVICE............................................199
		24.6 EVERY 250 HOURS SERVICE............................................205
		24.7 EVERY 500 HOURS SERVICE............................................210
		24.8 EVERY 1000 HOURS SERVICE...........................................214
		24.9 EVERY 2000 HOURS SERVICE...........................................220
		24.10 EVERY 4000 HOURS SERVICE..........................................231
SPECIFICATIONS..................................................................233
	25. SPECIFICATIONS..........................................................234
OPTIONS, ATTACHMENTS............................................................237
	26. OPTIONAL PARTS AND ATTACHMENTS..........................................238
	27. SELECTING BUCKETS AND TIRES.............................................239

KOMATSU WHEEL LOADER WA800-2 OPERATION & MAINTENANCE MANUAL SN A20001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Wheel Loader WA800-2 Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]