Komatsu Wheel Loader WA800-2 Operator & Maintenance Manual SN 10598 – PDF DOWNLOAD

Description

Komatsu Wheel Loader WA800-2 Operator & Maintenance Manual

FILE DETAILS:

Komatsu Wheel Loader WA800-2 Operator & Maintenance Manual

Size: 14.2 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operator & Maintenance Manual
Model: WA800-2
Serial: 10598 and up
Number of Page: 222

KOMATSU WHEEL LOADER WA800-2 OPERATOR & MAINTENANCE MANUAL SN 10598 – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Wheel Loader WA800-2 Operator & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not avaiiable in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Wheel Loader WA800-2 Operator & Maintenance Manual

MAIN MENU........................................................................  0
1. FOREWORD......................................................................  2
2. SAFETY INFORMATION............................................................  3
3. INTRODUCTION..................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.................  5
5. CONTENTS......................................................................  6
SAFETY........................................................................... 10
	6.  GENERAL PRECAUTIONS ..................................................... 11
	7. PRECAUTIONS DURING OPERATION ............................................. 16
		7.1 BEFORE STARTING ENGINE .............................................. 16
		7.2 OPERATING MACHINE ................................................... 18
		7.3 TRANSPORTATION ...................................................... 22
		7.4 BATTERY.............................................................. 23
		7.5 TOWING .............................................................. 24
	8. PRECAUTIONS FOR MAINTENANCE .............................................. 25
		8.1 BEFORE CARRYING OUT MAINTENANCE ..................................... 25
		8.2 DURING MAINTENANCE .................................................. 27
		8.3 TIRES ............................................................... 31
	9. POSITION FOR ATTACHING SAFETY LABELS ..................................... 33
OPERATION........................................................................ 36
	10. GENERAL VIEW ............................................................ 37
		10.1 GENERAL VIEW OF MACHINE ............................................ 37
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ................................ 38
	11. EXPLANATION OF COMPONENTS ............................................... 39
		11.1 MACHINE MONITOR .................................................... 39
		11.2 SWITCHES ........................................................... 49
		11.3 CONTROL LEVERS, PEDALS ............................................. 55
		11.4 DUST INDICATOR ..................................................... 60
		11.5 CIRCUIT BREAKER (MAIN) ............................................. 60
		11.6 SAFETY BAR ......................................................... 60
		11.7 STEERING COLUMN TILT LEVER ......................................... 61
		11.8 DOOR-OPEN LOCK ..................................................... 61
		11.9 CAP WITH LOCK ...................................................... 61
		11.10 FUEL STOP LEVER ................................................... 62
		11.11 AIR PICK-UP PORT .................................................. 62
		11.12 FUSE .............................................................. 63
		11.13 CAR RADIO ......................................................... 65
		11.14 AIR CONDITIONER ................................................... 68
		11.15 CAR HEATER ........................................................ 72
		11.16 USING ACCUMULATOR ................................................. 74
	12. OPERATION ............................................................... 75
		12.1 CHECK BEFORE STARTING ENGINE ....................................... 75
		12.2 STARTING ENGINE .................................................... 88
		12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE ....................... 91
		12.4 MOVING MACHINE OFF ................................................. 92
		12.5 CHANGING GEAR SPEED ................................................ 93
		12.6 CHANGING DIRECTION.................................................. 94
		12.7 TURNING ............................................................ 94
		12.8 STOPPING MACHINE ................................................... 95
		12.9 OPERATION OF WORK EQUIPMENT ........................................ 96
		12.10 WORK POSSIBLE USING WHEEL LOADER .................................. 97
		12.11 PRECAUTIONS FOR OPERATION .........................................102
		12.12 ADJUSTING WORK EQUIPMENT POSTURE ..................................104
		12.13 PARKING MACHINE ...................................................106
		12.14 CHECKS AFTER COMPLETION OF OPERATION ..............................107
		12.15 STOPPING ENGINE ...................................................107
		12.16 CHECK ENGINE  AFTER STOPPING ......................................108
		12.17 LOCKING ...........................................................108
		12.18 HANDLING THE TIRES ................................................109
		12.19 REMOVAL AND INSTALLATION OF THE BUCKET.............................111
	13. TRANSPORTATION ..........................................................115
	14. COLD WEATHER OPERATION ..................................................116
		14.1 PRECAUTIONS FOR LOW TEMPERATURE ....................................116
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK................................118
		14.3 AFTER COLD WEATHER .................................................118
	15. LONG-TERM STORAGE .......................................................119
		15.1 BEFORE STORAGE .....................................................119
		15.2 DURING STORAGE .....................................................119
		15.3 AFTER STORAGE ......................................................119
	16. TROUBLESHOOTING .........................................................120
		16.1 WHEN MACHINE RUNS OUT OF FUEL ......................................120
		16.2 TOWING THE MACHINE .................................................121
		16.3 IF BATTERY IS DISCHARGED ...........................................125
		16.4 OTHER TROUBLE.......................................................129
MAINTENANCE......................................................................136
	17. GUIDES TO MAINTENANCE ...................................................137
	18. OUTLINES OF SERVICE .....................................................140
		18.1 OUTLINE OF OIL, FUEL, COOLANT ......................................140
		18.2 OUTLINE OF ELECTRIC SYSTEM .........................................143
	19. WEAR PARTS LIST .........................................................144
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....145
	21. STANDARD TlGHTENlNG TORQUES FOR BOLTS AND NUTS...........................149
		21.1 INTRODUCTION OF NECESSARY TOOLS ....................................149
		21.2 TORQUE LIST ........................................................150
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ...........................151
	23. MAINTENANCE SCHEDULE CHART...............................................154
		23.1 MAINTENANCE SCHEDULE CHART .........................................154
	24. SERVICE PROCEDURE .......................................................158
		24.1 INITIAL 250 HOURS SERVICE ..........................................158
		24.2 WHEN REQUIRED ......................................................159
		24.3 CHECK BEFORE STARTING ..............................................177
		24.4 EVERY 50 HOURS SERVICE .............................................183
		24.5 EVERY 100 HOURS SERVICE ............................................184
		24.6 EVERY 250 HOURS SERVICE ............................................188
		24.7 EVERY 500 HOURS SERVICE ............................................193
		24.8 EVERY 1000 HOURS SERVICE ...........................................197
		24.9 EVERY 2000 HOURS SERVICE ...........................................203
		24.10 EVERY 4000 HOURS SERVICE ..........................................212
SPECIFICATIONS...................................................................214
	25. SPECIFICATIONS ..........................................................215
OPTIONS, ATTACHMENTS.............................................................218
	26. OPTIONAL PART AND ATTACHMENTS............................................219
	27.  SELECTING  BUCKETS  AND TIRES ..........................................220

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted