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KOMATUS D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENACE MANUAL (SN:11601 & UP) – PDF DOWNLOAD
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- KOMATUS D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENACE MANUAL
- Serial Number:11601 & UP
- Publication Number:TEN00341-02
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KOMATUS D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENACE MANUAL (SN:11601 & UP)
KOMATUS D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENACE MANUAL (SN:11601 & UP) – PDF DOWNLOAD:
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KOMATUS D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENACE MANUAL (SN:11601 & UP)
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Operation and Maintenance Manual Storing Place A pocket for storing is provided on the inside of the right and left doors of the operator’s cab. If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-8)”.
- This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
KOMATUS D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENACE MANUAL (SN:11601 & UP)
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 IMPORTANT SAFETY INFORMATION............................................................... 4 INTENDED USE............................................................................... 5 USE OF MACHINE......................................................................... 5 GENERAL VIEW AND DIRECTIONS OF MACHINE................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 ENGINE SERIAL NO. PLATE POSITION....................................................... 7 ADDITIONAL EPA NAMEPLATE............................................................... 8 BLADE SERIAL NO. PLATE POSITION........................................................ 8 RIPPER SERIAL NO. PLATE POSITION....................................................... 8 SERVICE METER POSITION................................................................. 9 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 9 CONTENTS................................................................................... 10 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 POSITIONS OF SAFETY PICTOGRAMS......................................................... 18 SAFETY LABELS.......................................................................... 19 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 23 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 23 PREPARATIONS FOR SAFE OPERATION........................................................ 23 FIRE PREVENTION........................................................................ 25 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 26 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 27 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 28 UNAUTHORIZED MODIFICATION.............................................................. 28 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 28 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 28 PRECAUTIONS FOR OPERATION.................................................................. 29 PRECAUTIONS FOR JOBSITE................................................................ 29 STARTING ENGINE........................................................................ 32 OPERATION.............................................................................. 34 TRANSPORTATION......................................................................... 38 TOWING................................................................................. 39 PRECAUTIONS FOR MAINTENANCE................................................................ 40 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 40 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 44 OPERATION...................................................................................... 50 GENERAL VIEW............................................................................... 51 GENERAL VIEW OF MACHINE................................................................ 51 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52 EXPLANATION OF COMPONENTS.................................................................. 54 FRONT PANEL............................................................................ 54 SWITCHES............................................................................... 82 CONTROL LEVERS AND PEDALS.............................................................. 86 FUSE................................................................................... 93 CIRCUIT BREAKER FOR MAIN POWER SUPPLY.................................................. 95 CIRCUIT BREAKER........................................................................ 96 ELECTRIC POWER TAKE-OUT ADAPTER........................................................ 96 CAP WITH LOCK.......................................................................... 97 DOOR - OPEN LOCK....................................................................... 99 SASH GLASS INTERMEDIATE LOCK........................................................... 99 DOOR POCKET............................................................................100 ASHTRAY................................................................................100 TOOL BOX...............................................................................100 CAR STEREO, HANDLING...................................................................101 AIR CONDITIONER, HANDLING..............................................................109 HANDLING HEATER........................................................................114 EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER....................................115 OPERATION..................................................................................123 CHECK BEFORE STARTING ENGINE, ADJUST...................................................123 STARTING ENGINE........................................................................142 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................146 STOPPING ENGINE........................................................................150 MACHINE OPERATION......................................................................151 SHIFTING GEARS.........................................................................154 SHIFTING BETWEEN FORWARD AND REVERSE...................................................159 STEERING MACHINE.......................................................................161 PRECAUTIONS FOR OPERATION..............................................................163 WORK POSSIBLE USING BULLDOZER..........................................................166 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................168 PARKING MACHINE........................................................................178 CHECK AFTER FINISHING WORK.............................................................180 LOCKING................................................................................180 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................181 TRANSPORTATION.............................................................................184 TRANSPORTATION MEANS...................................................................184 REMOVING CAB...........................................................................184 INSTALLATION OF CAB....................................................................185 INSTALLATION OF ROPS...................................................................185 LOADING, UNLOADING WORK................................................................186 METHOD OF LIFTING MACHINE..............................................................189 PRECAUTIONS FOR TRANSPORTATION.........................................................190 TRAVELING ON ROADS.....................................................................190 COLD WEATHER OPERATION.....................................................................191 PRECAUTIONS FOR LOW TEMPERATURE........................................................191 AFTER COMPLETION OF WORK...............................................................192 AFTER COLD WEATHER.....................................................................192 LONG-TERM STORAGE..........................................................................193 BEFORE STORAGE.........................................................................193 DURING STORAGE.........................................................................193 AFTER STORAGE..........................................................................193 TROUBLESHOOTING............................................................................194 AFTER RUNNING OUT OF FUEL..............................................................194 METHOD OF TOWING MACHINE...............................................................196 IF BATTERY IS DISCHARGED...............................................................198 OTHER TROUBLE..........................................................................202 MAINTENANCE....................................................................................208 GUIDE TO MAINTENANCE.......................................................................209 OUTLINE OF SERVICE.........................................................................212 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................212 RELATING TO ELECTRIC SYSTEM............................................................215 HANDLING HYDRAULIC SYSTEM..............................................................216 WEAR PARTS LIST............................................................................217 WEAR PARTS LIST........................................................................217 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................219 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................220 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....221 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................222 TORQUE LIST............................................................................222 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................223 SAFETY CRITICAL PARTS..................................................................223 MAINTENANCE SCHEDULE CHART.................................................................225 MAINTENANCE SCHEDULE CHART.............................................................225 SERVICE PROCEDURE..........................................................................227 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................227 WHEN REQUIRED..........................................................................228 CHECK BEFORE STARTING..................................................................252 EVERY 250 HOURS SERVICE................................................................253 EVERY 500 HOURS SERVICE................................................................260 EVERY 1000 HOURS SERVICE...............................................................265 EVERY 2000 HOURS SERVICE...............................................................272 EVERY 4000 HOURS SERVICE...............................................................278 EVERY 8000 HOURS SERVICE...............................................................281 SPECIFICATIONS.................................................................................282 SPECIFICATIONS.............................................................................283 ATTACHMENTS, OPTIONS...........................................................................284 GENERAL PRECAUTIONS........................................................................285 PRECAUTIONS RELATED TO SAFETY..........................................................285 SELECTION OF TRACK SHOE....................................................................286 METHOD OF SELECTING SHOES..............................................................286 PROCEDURE FOR SELECTING RIPPER POINT.......................................................287 HANDLING TRIMMING DOZER....................................................................288 GENERAL VIEW...........................................................................288 EXPLANATION OF COMPONENTS..............................................................289 MAINTENANCE............................................................................290 SPECIFICATIONS.........................................................................294 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................295 BASIC PRECAUTIONS......................................................................295 INDEX..........................................................................................296
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