Krupp Crane KMK 6200 Maintenance Manual 2085941- PDF DOWNLOAD

Description

Krupp Crane KMK 6200 Maintenance Manual 2085941- PDF DOWNLOAD

FILE DETAILS:

Krupp Crane KMK 6200 Maintenance Manual 2085941- PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF
Size: 8.39 MB

TABLE OF CONTENTS:

Krupp Crane KMK 6200 Maintenance Manual 2085941- PDF DOWNLOAD

1 General Information
1 1 How to use this Maintenance Manual
1 2 Maintenance instructions
Safety instructions
Cleaning
Assembly groups endangered by cleaning work
Running-in period
Routine maintenance
Maintenance intervals
Maintenance schedules
5 2 1 Maintenance schedule D: maintenance to be carried out every day I
before start-up
5 2 2 Maintenance schedule W: maintenance to be carried out every week
5 2 3 Maintenance schedule M 1: maintenance to be carried out every month /
after 100 operating hours/ approx 2000 km
5 2 4 Maintenance schedule M 3: maintenance to be carried out every three months/
after 300 operating hours/ 5000 – 6000 km
5 2 5 Maintenance schedule M 6: maintenance to be carried out every six months/
after 500 operating hours/ 1 O 000 – 12 500 km
5 2 6 Maintenance schedule M 12: maintenance to be carried out every twelve months/
after 1000 operating hours / 20 000 – 25 000 km 5 – 13
Repeat inspections
Checking load hook for deformation
Necessary measures for monitoring the winches
Theoretical service life
Used part of the theoretical service life
Example
Maintenance Manual KMK 6200 2 085 941 en
6 Lubricants and running materials
6 1 Lubricant table
6 2 Running materials
6 2 1 Fuel
6 2 2 Additives for engine coolant
6 2 3 Additives for windscreen washing system
7 Description of maintenance work for the carrier
7 1 Vehicle engine
7 1 1 Checking the oil level
7 1 2 Checking the coolant level
7 1 3 Checking the dry air filter
7 1 4 Checking the general condition and checking for leaks
7 1 5 Cleaning the preliminary fuel filter sieve
7 1 6 Changing the fuel filters
7 2 Automatic gearbox
7 2 1 Checking the oil level
7 2 2 Checking the general condition and checking for leaks
7 2 3 Changing the oil and oil filter
7 3 Transfer case
7 3 1 Checking the general condition and checking for leaks
7 3 2 Checking the oil level
7 3 3 Changing the oil
7 4 Axle lines
Checking the general condition and checking for leaks
Checking the oil level in the axle central drives
Changing the oil in the axle central drives
Checking the oil level in the wheel drives
Changing the oil in the wheel drives
Lubricating the cardan shafts on the axle lines
Lubricating the (longitudinal) cardan shafts between the gear units
Wheels
Checking the tyres for damage
Checking the tyre pressures
Checking the wheel play
Vehicle’s brakes
Checking the brake linings
Suspension
Checking the oil level in the suspension cylinder assemblies
Checking that the attachment bolts of the suspension cylinder assemblies
are tight
Steering system
Checking for leaks
Greasing the steering arm bearing of the suspension cylinder assemblies
Greasing the steering system cardan shaft
Greasing the steering linkage lever
Changing the oil in the angle gear of the steering system
Compressed air system of the carrier
Draining moisture from the compressed air system
Checking for leaks
Changing the granule cartridge in the air drier
Hydraulic system of the carrier
Checking the hydraulic oil level
Checking the hydraulic hoses
Checking for leaks
Changing the hydraulic oil filters, cleaning the magnetic bars
Changing the vent filter
Taking oil samples
Changing the hydraulic oil
Pump distributor gear of the carrier
Checking the general condition and checking for leaks
Checking the oil level
Changing the oil
Central lubrication system (optional equipment)
Checking the level in the grease reservoir
Carrier’s electrical system
Checking the acid level in the batteries
Checking the acid density in the batteries
Other maintenance work
Greasing the outrigger beams
Checking that the additional heating system (optional equipment) is working
8 Description of maintenance work for the superstructure
8 1 Crane engine
8 1 1 Checking the oil level
8 1 2 Checking the coolant level
8 1 3 Checking the dry air filter
8 1 4 Checking the general condition and checking for leaks
8 1 5 Cleaning the preliminary fuel filter sieve
8 1 6 Changing the fuel filter
8 2 Hoists
8 2 1 Checking the oil level
8 2 2 Checking for leaks
8 2 3 Greasing the hoist gear units
8 2 4 Changing the oil
Maintenance Manual KMK 6200 2 085 941 en
Slewing gear
Checking the oil level
Checking for leaks
Greasing the slewing gear pinion
Changing the oil
Roller bearing slewing rim
Lubrication (central lubrication system)
Lubricating the gear rim
Compressed air system of the superstructure
Draining moisture from the compressed air system
Checking for leaks
Changing the granule cartridge in the air drier
Pump distributor gear of the superstructure
Checking the general condition and checking for leaks
Checking the oil level in the distributor gear
Changing the oil
Hydraulic system of the superstructure
Checking the hydraulic oil level
Checking the hydraulic hoses
Checking for leaks
Bleeding the derricking cylinder
Bleeding the telescoping cylinders
Changing the hydraulic oil filters and cleaning the magnetic bar
Changing the vent filter
Taking oil samples
Changing the hydraulic oil
Boom
Greasing the boom foot axle
Lubricating the sliding surfaces of the boom
Luffing fly jib
Checking the nitrogen and oil pressure in the backstop
Hoist ropes
Checking the position on sheaves and drums
Checking the condition
Hook blocks
Lubrication
Electrical system of the superstructure
Checking the acid level in the batteries
Checking the acid density in the batteries
Other maintenance work
Checking that the additional heating system (optional equipment) is working
Index
2 085 941 en Maintenance Manual KMK 6200
Index
Laying-up and conservation
Tightening torques
Tightening torques for fixing bolts
Special tightening torques
Annex
Maintenance Manual KMK 6200 2 085 941 en

DESCRIPTION:

Krupp Crane KMK 6200 Maintenance Manual 2085941- PDF DOWNLOAD

Maintenance instructions:

This Maintenance Manual is intended for service personnel. It contains no descriptions or instructions
for repair work. This is given in the Repair Manual which is intended to be used by qualified repair personnel
(e.g. Krupp-Service).
For repair work the following are also required:
– a suitably equipped workshop
– special tools
– spare parts authorized by Krupp Mobilkrane GmbH
Look after your crane and maintain it regularly and meticulously so that it is available for use when you
need it. This will also increase its life.
Please note that the warranty provided for the truck crane by Krupp Mobilkrane GmbH can only be upheld
if:
– the truck crane is only used for the purpose for which it is intended,
– the truck crane is serviced and maintained in accordance with the instructions,
– repairs to the truck crane are carried out in accordance with professional standards.
Damage and breakdowns are often caused by lack of maintenance, for example:
– insufficient oil, grease or antifreeze,
-dirt,
– damaged or worn ropes,
– faults in the compressed air or hydraulic systems,
– damaged hoses or loose couplings,
– impaired brakes,
– damaged or worn tyres or wheel rims.
– non-observance of the Maintenance schedule.
For your own safety as well as for the safety of others, ensure that care and maintenance work is carried
out meticulously and at the stipulated intervals. Never postpone necessary maintenance work. If
repairs are necessary please inform Krupp-Service or your own qualified repair personnel immediately.
Note that this work may only be carried out by properly qualified and trained personnel.

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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