Krupp KMK 3045 Truck Crane Maintenance Manual 2085922 – PDF DOWNLOAD

Description

Krupp KMK 3045 Truck Crane Maintenance Manual 2085922 – PDF DOWNLOAD

FILE DETAILS:

Krupp KMK 3045 Truck Crane Maintenance Manual 2085922 – PDF DOWNLOAD

Language : English
Pages : 128
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Krupp KMK 3045 Truck Crane Maintenance Manual 2085922 – PDF DOWNLOAD

General Information:
1.1 How to use this Maintenance Manual:

• This Maintenance Manual is not to be regarded as a substitute for the provision of training or
  instruction. In the manual it is assumed that the user has the proper qualifications for the work
  to be carried out and knows the relevant safety regulations.
• Please read sections 1 and 2 carefully before starting maintenance work.
• The description of the maintenance work is detailed under operational units (i.e. assembly groups of the truck crane requiring maintenance) of the carrier (Section 7) and superstructure (Section 8)
• For fast access to descriptions of the maintenance work please refer to
  -the maintenance schedules in Section 5.2 (with cross references to other sections given in brackets)
  and the index or
  – refer to the headiflgs in sections 7 (maintenance work on the carrier) and 8 (maintenance work on
  the superstructure).

Maintenance instructions:

This Maintenance Manual is intended for service personnel. It contains no descriptions or instructions
for repair work. Repair work should only be carried out by qualified personnel.
For repair work the following are also required:
– a suitably equipped workshop
– special tools
– spare parts authorized by Krupp Mobilkrane GmbH
Look after your crane and maintain it regularly and meticulously so that it is available for use when you
need it. This will also increase its life.
Please note that the warranty provided for the truck crane by Krupp Mobilkrane GmbH can only be upheld
if:
– the truck crane is only used for the purpose for which it is intended,
– the truck crane is serviced and maintained in accordance with the instructions,
– r~pairs to the truck crane are carried out in accordance with professional standards.
Damage and breakdowns are often caused by lack of maintenance, for example:
– insufficient oil, grease or antifreeze,
-dirt,
– damaged or worn ropes,
– faults in the compressed air or hydraulic systems,
– damaged hoses or loose couplings,
– impaired brakes,
– damaged or worn tyres or wheel rims.
– non-observance of the maintenance schedule.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Krupp KMK 3045 Truck Crane Maintenance Manual 2085922 – PDF DOWNLOAD

1 General Information
1 1 How to use this Maintenance Manual
1 2 Maintenance instructions
1 3 Inspections
Safety instructions
Cleaning
Assembly groups endangered by cleaning work
Running-in period
Routine maintenance and inspection
5 1 Maintenance and inspection intervals
5 1 1 Routine maintenance
5 1 2 Inspections
5 2 Maintenance and inspection schedules
Maintenance schedules
Inspection schedules
5 2 1 Maintenance and inspection schedule D: to be carried out every day/
before start-up
5 2 2 Maintenance schedule W: maintenance to be carried out every week
5 2 3 Maintenance and inspection schedule M 1: maintenance to be carried out
every month
5 2 4 Maintenance schedule M 3: maintenance to be carried out every three months
5 2 5 Maintenance schedule M 6: maintenance to be carried out every six months
5 2 6 Maintenance and inspection schedule M 12: maintenance to be carried out
every twelve months
5 3 Repeat inspections
5 3 1 Testing the hoist gear units
5 3 2 Inspecting the load hooks
Maintenance Manual KMK 3045 2 085 922en
6 Lubricants and running materials
6 1 Lubricant table
6 2 Running materials
6 2 1 Fuel
6 2 2 Additives for engine coolant
6 2 3 Additives for windscreen washing system
7 Description of maintenance work for the carrier
7 1 Diesel engine
7 1 1 Checking the oil level
7 1 2 Checking the coolant level
7 1 3 Checking and changing the dry air filter
7 1 4 Checking the general condition and checking for leaks
7 1 5 Cleaning the preliminary fuel filter sieve
7 1 6 Changing the fuel filters
7 2 · Torque converter power shift
7 2 1 Checking the oil level
Checking the oil level when the oil is cold
Checking the oil level when the gear oil is warm
7 2 2 Checking the general condition and checking for leaks
7 2 3 Changing the oil and oil filter
7 3 Axle lines
7 3 1 Checking the general condition and checking for leaks
7 3 2 Checking the oil level in the axle central drives
7 3 3 Changing the oil in the axle central drives
7 3 4 Checking the oil level in the wheel drives
7 3 5 Changing the oil in the wheel drives
7 3 6 Lubricating the cardan shafts on the axle lines
7 3 7 Lubricating the (longitudinal) cardan shafts between the gear units
7 4 Suspension
7 4 1 Checking the oil level in the expansion tanks of the suspension cylinder
assemblies
7 4 2 Lubrication of the steering arm bearing of the suspension cylinder assemblies
7 4 3 Checking that the attachment bolts of the suspension cylinder assemblies
are tight
7 5 · Vehicle’s brakes
7 5 1 Checking the brake linings
7 6 Wheels
7 6 1 Checking th~ tyres for damage
7 6 2 Checking the tyre pressures
7 6 3 Checking the wheel play
Steering system
Checking for leaks
Lubricating the steering system cardan shaft
Compressed air system of the carrier
Draining moisture from the compressed air reservoirs
Checking for leaks
Changing the granule cartridge in the air drier
Hydraulic system of the carrier
Checking the hydraulic oil level
Checking the hydraulic hoses
Checking for leaks
Changing the hydraulic oil filters, cleaning the magnetic bars
Changing the vent filter
Taking oil samples
Changing the hydraulic oil
Central lubrication system
Checking and restoring the level in the grease reservoir
Filling the reservoir by means of a charging pump
Bleeding the central lubrication system
Carrier’s electrical system
Checking the acid level in the batteries
Checking the acid density in the batteries
Other maintenance work
Greasing the outrigger beams
Checking that the additional heating system (optional equipment) is working
8 Description of maintenance work for the superstructure
8 1 Hoists
8 1 1 Checking the oil level
8 1 2 Checking for leaks
8 1 3 Checking the hoist brake
8 1 4 Greasing the hoist gear units
8 1 5 Changing the oil
8 1 6 Checking the oil
8 2 Slewing gear
8 2 1 Checking the oil level
8 2 2 Checking for leaks
8 2 3 Greasing the slewing gear pinion
8 2 4 Changing the oil
‘ 8 3 Ball-bearing slewing rim
8 3 1 Lubrication (central lubrication system)
8 3 2 Lubricating the gear rim
Complete lubrication
Maintenance Manual KMK 3045 2 085 922en
Repeated lubrication
Hydraulic system – superstructure
Checking the hydraulic oil level
Checking the hydraulic hoses
Checking for leaks
Bleeding the derricking and telescoping cylinders
Bleeding the derricking cylinder
Bleeding the telescoping cylinder
Changing the hydraulic oil filters and cleaning the magnetic bar
Changing the vent filter
Taking oil samples
Changing the hydraulic oil
Boom
Greasing the boom foot axle
Lubricating the sliding surfaces of the telescope sections
Lubricating telescope section I
Lubricating telescope sections II and Ill
Hoist ropes
Checking the position on sheaves and drums
Checking the condition
Judging the condition of the hoist rope
Changing a hoist rope
Setting the lowering limit switch
Hook blocks
Lubricating the hook blocks
Other maintenance work
Checking that the heating system is working
· Laying-up and conservation
Work before laying up
Maintenance during stoppages
Maintenance before putting the truck crane back into operation:
· Annex
Tightening torques
Tightening torques for fixing bolts
Special tightening torques

Need help? Contact: [email protected]

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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