Krupp KMK 4070 Truck Crane Operating Instructions Manual 2085521 – PDF DOWNLOAD

Description

Krupp KMK 4070 Truck Crane Operating Instructions Manual 2085521 – PDF DOWNLOAD

FILE DETAILS:

Krupp KMK 4070 Truck Crane Operating Instructions Manual 2085521 – PDF DOWNLOAD

Language : English
Pages : 258
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Krupp KMK 4070 Truck Crane Operating Instructions Manual 2085521 – PDF DOWNLOAD

Foreword:

• These Operating Instructions together with the lifting capacity table form part of the delivery package
  for truck crane KMK 4070. They are intended principally for crane operators and contain all necessary
  information regarding the permissible uses and safe operation of truck crane KMK 4070.
  Other crane documentation includes an outrigger pressure table, a maintenance manual and
  a spare parts list.
• This operating manual is not a training manual for prospective crane operators! All descriptions
  are written explicitly for crane operators who have been trained to operate truck cranes.
  Plan each application carefully. Obtain all necessary information regarding the intended journey
  (distance, route, overhead clearance, load bearing capacity of bridges, etc.). Ascertain the conditions
  for the job (load bearing capacity of the ground, weight and dimensions of the loads to be lifted,
  required lengths of stroke and radius, restrictions on movement caused by buildings etc.). Collect
  the necessary equipment (lifting tackle, counterweight, materials to place beneath outriggers, etc.).
  Organise transportation and obtain any necessary driving permits.
• Poor planning leads to improvisation and improvisation is the cause of many accidents!
  A general message to all crane operators:
• As the driver of a truck crane, you appreciate your responsiblity for the crane and for all work carried
  out in conjunction with the crane.
  For this reason, observe the following advice for your safety and the safety of others:
• Familiarize yourself with the truck crane and all of its operational states before initial use. Read
  through these Operating Instructions and compare the diagrams with the crane itself. Carry out
  the actions described on your truck crane stage by stage.
• Always carry this operating manual and the corresponding lifting capacity table with you on the vehicle.

TABLE OF CONTENTS:

Krupp KMK 4070 Truck Crane Operating Instructions Manual 2085521 – PDF DOWNLOAD

Foreword
Introduction
Instructions for use
Overview of contents
Truck crane identification
Vehicle identification
Identification of the two-stage swing-away lattice extension
Identification of counterweight parts
EC declaration of conformity
General drawing of the truck crane
Technical description of the truck crane
Carrier
Superstructure
Safety instructions
Proper use
Organizational measures
Personnel qualifications
General Safety Regulations
Care and Maintenance
Before crane work
Hand signals for banksmen
Load bearing capacity of the ground and the outrigger
Safe distance from banks and pits
Safe distance from electrical lines
Earthing the truck crane and the load
Counterweight
Hoisting capacity and load bearing capacity
The effect of wind on crane work
Operating errors
Safe load indicator (SLI)
Operating Instructions KMK 4070 2 085 521 en
Driving
Prescribed transport condition of the truck crane
Carrier driver’s cab
Front instrument panel
Side instrument panel
Driver’s cab heating system
Heating the driver’s cab
Ventilating the driver’s cab
Fresh air blower (additional equipment)
Additional water heating system (additional equipment)
Before driving
Establishing the proper transport condition
During the winter
Visual inspection of the entire crane
Checking the oil level in the vehicle engine
Checking the oil level in the automatic gearbox
Checking coolant level
Checking the tyres
Checking the fluid level of the windscreen washing system
Switching on the battery master switch
Adjusting the driver’s seat, steering column and mirrors
Move switch for “driving control – carrier/superstructure” to the position
“Operation from carrier”
Inserting the 24-hour disc in the trip recorder
Activating the ignition
Switch transfer case to position “on-the-road gear”
Checking the suspension system
Checking the function of the crane vehicle’s electrical system
Checking the carrier level adjustment system for on-road driving
Checking the steering system for driving on roads
Switching off the power take-off
Starting the vehicle engine
Starting the vehicle engine with starter spray (additional equipment)
Vehicle engine running – check instruments
Checking the compressed air and brake system
Refuelling
While driving
Testing the brake
Driving ranges of the automatic gearbox
Starting and stopping
Manual selection
Monitoring the control instruments while driving
Driving on downhill slopes
Driving on uphill slopes
After driving ,
Parking the vehicle
Switch off the battery master switch if the truck crane is idle for a longer
period of time
Off-road driving
Off-the-road gear
Longitudinal differential lock in the transfer case
Longitudinal differential lock in transfer drive axle
(additional equipment, 8 x 8 drive only)
Drive of the 2nd axle line
Transverse differential locks in the axle lines
Carrier level adjustment system
Freeing an immobilized vehicle
All-wheel steering, crab travel mode
Switching the steering system to all-wheel steering, crab travel mode
Steering the 3rd and 4th axle lines
Setting the steering system to normal steering mode
Towing a trailer (additional equipment)
Crane operation
Superstructure crane operator’s cab
Front instrument panel
Instrument panel at crane operator’s seat
Control lever right
Control lever left
Operating instruments of safe load indicator (SLI)
Heating system for the crane operator’s cab
Heating the crane operator’s cab
Ventilating the crane operator’s cab
Before crane work
During the winter
Visual inspection of the entire crane
Checking the fluid level of the windscreen washing system
Preparations in the driver’s cab
Suspension locking system
Switching on power take-off
Move switch for “driving control – carrier/superstructure” to the position
“Operation from superstructure”
Preparations in the crane operator’s cab
Engine running – check instruments
Condition of the ground on-site
Outriggers
Releasing the mechanical superstructure lock
Operating Instructions KMK 4070 2 085 521 en
Working positions
Working position “Supported”
Working position “Free-standing”
External influences during crane operation
Heating the hydraulic oil
Cooling the hydraulic oil
Effects of wind
Banksman
Crane operation
Picking up the hook block
Reeving the hoist rope
Possible reeving methods
Counterweights
Safe load indicator (SLI)
Limit switch
Spotlights
Dead man’s switch
Main hoist
Auxiliary hoist (additional equipment)
Slewing gear
Derricking
Telescoping
Possible movements which can be carried out simultaneously
Driving with a rigged truck crane
Moving the crane from the crane operator’s cab
Switching the steering system to all-wheel steering, crab travel mode
Steering the 3rd and 4th axle lines
Setting the steering system to normal steering mode
Operating status when driving with a load
Work breaks and unrigging the crane
Work break
Unrigging the crane
Index
Working with the lattice extension ,
Two-stage swing-away lattice extension (additional equipment)
Transport condition of the two-stage swing-away lattice extension
Rigging mode of the truck crane when assembling and disassembling
the lattice extension
Installing the 1 O m swing-away lattice extension on the main boom
Installing the 16 m two-stage swing-away lattice extension on the main boom
Inclination of the 1 0 m swing-away lattice extension or the 16 m two-stage
swing-away lattice extension
Raising the boom
Working with the lattice extension
Unrigging the swing-away lattice extension
Checking the transport condition
Malfunctions
Malfunctions on the carrier
Fuses
Diesel engine malfunctions
Automatic gearbox malfunctions
Transfer case malfunctions
Differential lock malfunctions
Service brake malfunctions
Steering system malfunctions
Outrigger malfunctions
Suspension locking system malfunctions
Level adjustment system malfunctions
Technical data
Dimensions
Weights
Counterweight versions
Carrier
Vehicle engine
Power shift gear
Transfer case
Axle lines
Steering system
Tyres:
Outriggers
Vehicle electrical system
Tools
Driving speeds
Climbing ability
Turning circle radii
7 3 Superstructure
7 3 1 Main hoist
7 3 2 Auxiliary hoist (additional equipment)
7 3 3 Slewing gear
7 3 4 Derricking gear
7 3 5 Main boom
7 3 6 Lattice extension (two-stage swing-away lattice extension, additional equipment)
7 3 7 Hook blocks and hook tackles
7 3 8 Safety equipment
7 3 9 Operating speeds without a load
Job directory
Circuit diagrams
Diesel engine operating instructions and maintenance manual
Automatic gearbox operating instructions
Index
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loose
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