KTM 250 SX Repair Manual – PDF DOWNLOAD

Description

KTM 250 SX Repair Manual – PDF DOWNLOAD

FILE DETAILS:

KTM 250 SX Repair Manual – PDF DOWNLOAD 

Language : English
Pages : 80
Downloadable : Yes
File Type : PDF
Size: 2.67 MB

TABLE OF CONTENTS:

KTM 250 SX Repair Manual – PDF DOWNLOAD 

HOME……………………………………………………… 0
NOTES AND PREFACE………………………………………. 1
Title page and file spine …………………………… 1
Important information……………………………….. 7
Explanation update………………………………….. 9
Introduction………………………………………..11
Reply fax for repair manuals………………………….13
TABLE OF CONTENTS………………………………………. 5
SERVICE-INFORMATIONS………………………………… 0
GENERAL INFORMATION………………………………….15
OPERATING RANGES OF THE CARBURETOR…………………17
CARBURETOR ADJUSTMENT…………………………….18
CHECKING OF THE SETTING OF THE TVC SYSTEM…………..19
BLEEDING OF THE HYDRAULIC CLUTCH…………………..19
SPECIAL TOOLS……………………………………20
CLEANING………………………………………..21
STORAGE…………………………………………21
DISASSEMBLING ENGINE…………………………………22
REMOVING OF KICKSTARTER…………………………..24
DRAINING GEAR OIL………………………………..24
DISMOUNTING OF SPROCKET AND SHIFT LEVER…………….24
DISMOUNTING OF ZYLINDER HEAD, CYLINDER AND PISTON……24
DISMOUNTING OF CLUTCH COVER……………………….25
DISMOUNTING OF PRESSURE CAP AND CLUTCH DISCS………..26
DISMOUNTING OF THE PRIMARY DRIVE…………………..26
DISMOUNTING OF KICKSTARTER………………………..27
DISMOUNTING OF THE SHIFT LOCK……………………..27
DISMOUNTING OF IGNITION COVER……………………..27
DISMOUNTING OF THE IGNITION……………………….28
DISMOUNTING OF INTAKE FLANGE AND REED VALVE HOUSING….29
PARTING OF ENGINE HOUSING HALVES…………………..29
DISMOUNTING OF GEARSHIFT MECHANISM AND TRANSMISSION….29
DISMOUNTING OF THE CRANKSHAFT……………………..30
SERVICING INDIVIDUAL COMPONENTS……………………….31
WORKING ON THE RIGHT-HAND HOUSING HALF …………….33
WORKING ON THE LEFT-HAND HOUSING HALF………………34
CRANKSHAFT………………………………………35
PISTON………………………………………….35
PISTON RING END GAP………………………………35
CHECKING CYLINDER FOR WEAR………………………..36
RECOATED CYLINDER………………………………..36
NIKASIL COATING OF CYLINDER……………………….36
CYLINDER EXHAUST CONTROL SYSTEM……………………37
CYLINDER PREASSEMBLY……………………………..37
EXHAUST CONTROL, CLUTCH COVER……………………..39
PREASSEMBLY OF CLUTCH COVER……………………….39
REED VALVE HOUSING, INTAKE FLANGE………………….40
CLUTCH………………………………………….41
REPLACE OUTER CLUTCH HUB………………………….42
SHIFT MECHANISM………………………………….43
PREASSEMBLY OF SHIFT SHAFT………………………..43
IGNITION………………………………………..44
CHECK STATOR AND PULSE GENERATOR…………………..44
ASSEMBLY MAINSHAFT……………………………….45
ASSEMBLY COUNTERSHAFT…………………………….46
KICKSTARTER……………………………………..47
ASSEMBLE OF KICKSTARTER SHAFT……………………..47
ASSEMBLING ENGINE……………………………………48
CRANKSHAFT………………………………………50
TRANSMISSION…………………………………….50
ASSEMBLING THE ENGINE HOUSING……………………..51
MOUNTING SHIFT MECHANISM………………………….52
MOUNTING KICKSTARTER……………………………..52
MOUNT PRIMARY DRIVE AND CLUTCH…………………….53
MOUNTING CLUTCH DISCS AND PRESSURE CAP……………..54
MOUNTING CLUTCH COVER…………………………….54
MOUNTING PISTON AND CYLINDER………………………55
ADJUSTING DIMENSION „X“…………………………..55
ADJUSTING CONTROL FLAP (DIMENSION „Z“)……………..56
MOUNTING STEERING COVERS………………………….57
MOUNTING CYLINDER HEAD……………………………57
MOUNTING REED VALVE HOUSING AND INTAKE FLANGE……….57
MOUNTING ENGINE SPROCKET………………………….58
MOUNTING THE IGNITION…………………………….58
MOUNTING IGNITION COVER…………………………..59
MOUNTING STARTING LEVER AND SHIFT LEVER…………….59
FILL IN TRANSMISSION OIL………………………….59
CHECK TRANSMISSION OIL LEVEL………………………59
ELECTRICAL………………………………………….60
STATIC IGNITION VALUES……………………………62
IGNITION COIL……………………………………62
CDI UNIT………………………………………..62
WIRING DIAGRAM…………………………………..63
TROUBLE SHOOTING…………………………………….64
TROUBLE SHOOTING 250 SX…………………………..66
TECHNICAL SPECIFICATIONS……………………………..68
ENGINE………………………………………….70
CARBURETOR………………………………………70
CHASSIS…………………………………………71
STANDARD ADJUSTMENT SHOCK ABSORBER / FORK…………..71
TOLERANCES AND FITTING CLEARANCES………………….72
TIGHTENING TORQUES ENGINE…………………………72
TIGHTENING TORQUES CHASSIS………………………..72
CARBURETOR SETTING……………………………….73
PERIODIC MAINTENANCE SCHEDULE…………………………74
LUBRICATION AND MAINTENANCE SCHEDULE 250 SX ………..76
WIRING DIAGRAM………………………………………78
WIRING DIAGRAM 250 SX 2003……………………….80

IMAGES PREVIEW OF THE MANUAL:

KTM 250 SX REPAIR MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V