Kubota BX1500 Tractor Workshop Manual – PDF DOWNLOAD

Description

Kubota BX1500 Tractor Workshop Manual – PDF DOWNLOAD

DESCRIPTION:

Kubota BX1500 Tractor Workshop Manual – PDF DOWNLOAD

TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of KUBOTA Tractor BX 1500. It is divided into two parts, “Mechanism” and “Servicing” for
each section.
Mechanism
Information on the construction and function are included. This part should be understood before proceeding with
troubleshooting, disassembling and servicing.
Refer to Diesel engine / Tractor Mechanism Workshop Manual (Code No. 97897-01872 / 97897-18200) for the one
which has not been described to this workshop manual.
Servicing
The heading “General” includes general precautions, check and maintenance and special tools. Other section,
there are troubleshooting, servicing specification lists, checking and adjusting, disassembling and assembling, and
servicing which cover procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on the latest product information
available at the time of publication.
The right is reserved to make changes in all information at any time without notice.

TABLE OF CONTENTS:

Kubota BX1500 Tractor Workshop Manual – PDF DOWNLOAD

………………………………………………………………………… 1
TO THE READER…………………………………………………………….. 2
SAFETY FIRST……………………………………………………………… 3
…………………………………………………………………. 4
…………………………………………………………………. 5
SAFETY DECALS…………………………………………………………….. 6
…………………………………………………………………. 7
SPECIFICATIONS……………………………………………………………. 8
…………………………………………………………………. 9
TRAVELLING SPEEDS…………………………………………………………. 10
DIMENSIONS……………………………………………………………….. 11
G GENERAL………………………………………………………………… 12
CONTENTS……………………………………………………………… 13
1. TRACTOR IDENTIFICATION G-1……………………………………….. 14
2. GENERAL PRECAUTIONS G-2………………………………………….. 15
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING G-3…………….. 16
[1] WIRING…………………………………………………….. 16
………………………………………………………. 17
[2] BATTERY……………………………………………………. 18
[3] FUSE………………………………………………………. 18
[4] CONNECTOR………………………………………………….. 18
………………………………………………………. 19
[5] HANDLING OF CIRCUIT TESTER…………………………………… 20
4. LUBRICANTS, FUEL AND COOLANT……………………………………… 21
5. TIGHTENING TORQUES………………………………………………. 22
[1] GENERAL USE SCREWS, BOLTS AND NUTS……………………………. 22
[2] STUD BOLTS…………………………………………………. 22
[3] AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS…. 23
6. MAINTENANCE CHECK LIST…………………………………………… 24
………………………………………………………….. 25
………………………………………………………….. 26
7. CHECK AND MAINTENANCE……………………………………………. 27
[1] DAILY CHECK………………………………………………… 27
[2] CHECK POINTS OF INITIAL 50 HOURS……………………………… 28
………………………………………………………. 29
[3] CHECK POINTS OF EVERY 50 HOURS……………………………….. 30
………………………………………………………. 31
[4] CHECK POINTS OF EVERY 100 HOURS………………………………. 32
………………………………………………………. 33
………………………………………………………. 34
………………………………………………………. 35
………………………………………………………. 36
[5] CHECK POINTS OF EVERY 200 HOURS………………………………. 37
[6] CHECK POINTS OF EVERY 300 HOURS………………………………. 38
………………………………………………………. 39
[7] CHECK POINTS OF EVERY 400 HOURS………………………………. 40
[8] CHECK POINTS OF EVERY 500 HOURS………………………………. 40
[9] CHECK POINTS OF EVERY 800 HOURS………………………………. 40
[10] CHECK POINTS OF EVERY 1500 HOURS…………………………….. 40
[11] CHECK POINTS OF EVERY 3000 HOURS…………………………….. 41
[12] CHECK POINTS OF EVERY 1 YEAR………………………………… 41
[13] CHECK POINTS OF EVERY 2 YEARS……………………………….. 41
………………………………………………………. 42
………………………………………………………. 43
[14] OTHERS……………………………………………………. 44
………………………………………………………. 45
8. SPECIAL TOOLS…………………………………………………… 46
[1] SPECIAL TOOLS FOR ENGINE…………………………………….. 46
………………………………………………………. 47
………………………………………………………. 48
………………………………………………………. 49
………………………………………………………. 50
………………………………………………………. 51
[2] SPECIAL TOOLS FOR TRACTOR……………………………………. 52
9. TIRES………………………………………………………….. 53
[1] TIRE PRESSURE………………………………………………. 53
[2] TREAD……………………………………………………… 54
[3] TIRE LIQUID INJECTION……………………………………….. 55
………………………………………………………. 56
10. IMPLEMENT LIMITATIONS…………………………………………… 57
………………………………………………………….. 58
1 ENGINE…………………………………………………………………. 59
CONTENTS……………………………………………………………… 60
1. LUBRICATING SYSTEM………………………………………………. 61
2. COOLING SYSTEM………………………………………………….. 62
3. FUEL SYSTEM…………………………………………………….. 63
[1] FUEL LINE………………………………………………….. 63
CONTENTS……………………………………………………………… 64
1. TROUBLESHOOTING…………………………………………………. 65
……………………………………………………………. 66
……………………………………………………………. 67
2. SERVICING SPECIFICATIONS…………………………………………. 68
……………………………………………………………. 69
……………………………………………………………. 70
……………………………………………………………. 71
……………………………………………………………. 72
3. TIGHTENING TORQUES………………………………………………. 73
4. CHECKING, DISASSEMBLING AND SERVICING……………………………… 74
[1] SEPARATING ENGINE…………………………………………… 74
(1) Draining Coolant and Engine Oil…………………………… 74
…………………………………………………….. 75
…………………………………………………….. 76
[2] ENGINE BODY………………………………………………… 77
(1) Checking and Adjusting…………………………………… 77
…………………………………………………….. 78
…………………………………………………….. 79
(2) Disassembling and Assembling……………………………… 80
…………………………………………………….. 81
…………………………………………………….. 82
…………………………………………………….. 83
…………………………………………………….. 84
…………………………………………………….. 85
…………………………………………………….. 86
…………………………………………………….. 87
…………………………………………………….. 88
…………………………………………………….. 90
…………………………………………………….. 91
…………………………………………………….. 92
…………………………………………………….. 93
(3) Servicing………………………………………………. 94
…………………………………………………….. 95
…………………………………………………….. 96
…………………………………………………….. 97
…………………………………………………….. 98
…………………………………………………….. 99
……………………………………………………..100
……………………………………………………..101
……………………………………………………..102
……………………………………………………..103
……………………………………………………..104
……………………………………………………..105
……………………………………………………..106
……………………………………………………..107
……………………………………………………..108
……………………………………………………..109
……………………………………………………..110
……………………………………………………..111
[3] LUBRICATING SYSTEM…………………………………………..112
(1) Checking………………………………………………..112
(2) Servicing……………………………………………….112
[4] COOLING SYSTEM………………………………………………113
(1) Checking and Adjusting……………………………………113
(2) Disassembling and Assembling………………………………115
……………………………………………………..116
[5] FUEL SYSTEM…………………………………………………117
(1) Checking and Adjusting……………………………………117
……………………………………………………..118
……………………………………………………..119
……………………………………………………..120
2 TRANSAXLE……………………………………………………………….121
CONTENTS………………………………………………………………122
1. STRUCTURE……………………………………………………….123
2. TRAVELLING SYSTEM………………………………………………..124
[1] HYDROSTATIC TRANSMISSION……………………………………..124
(1) Structure……………………………………………….124
(2) Oil Flow………………………………………………..125
……………………………………………………126
……………………………………………………127
……………………………………………………128
(3) Control Linkage………………………………………….129
[2] RANGE GEAR SHIFT SECTION……………………………………..130
[3] FRONT WHEEL DRIVE SECTION…………………………………….130
[4] DIFFERENTIAL GEAR SECTION…………………………………….131
(1) Differential Gears……………………………………….131
(2) Differential Lock………………………………………..132
[5] BRAKE SECTION……………………………………………….133
3. PTO SYSTEM………………………………………………………134
[1] PTO CLUTCH AND VALVE…………………………………………134
……………………………………………………….135
……………………………………………………….136
[2] MID AND REAR PTO SECTION……………………………………..137
4. OTHERS………………………………………………………….138
[1] HYDRAULIC PUMP DRIVE GEAR SECTION……………………………..138
CONTENTS………………………………………………………………139
1. TROUBLESHOOTING………………………………………………….140
…………………………………………………………..141
…………………………………………………………..142
…………………………………………………………..143
2. SERVICING SPECIFICATIONS………………………………………….144
…………………………………………………………..145
3. TIGHTENING TORQUES……………………………………………….146
…………………………………………………………..147
4. CHECKING………………………………………………………..148
…………………………………………………………..149
…………………………………………………………..150
5. DISASSEMBLING AND ASSEMBLING………………………………………151
[1] SEPARATING TRANSAXLE…………………………………………151
……………………………………………………….152
……………………………………………………….153
……………………………………………………….154
……………………………………………………….155
……………………………………………………….156
[2] HYDROSTATIC TRANSMISSION……………………………………..157
……………………………………………………….158
……………………………………………………….159
[3] TRANSMISSION CASE……………………………………………160
……………………………………………………….161
……………………………………………………….162
……………………………………………………….163
……………………………………………………….164
……………………………………………………….165
……………………………………………………….166
……………………………………………………….167
6. SERVICING……………………………………………………….168
[1] HYDROSTATIC TRANSMISSION……………………………………..168
……………………………………………………….169
[2] TRANSMISSION CASE……………………………………………170
……………………………………………………….171
……………………………………………………….172
……………………………………………………….173
……………………………………………………….174
……………………………………………………….175
……………………………………………………….176
3 FRONT AXLE………………………………………………………………177
CONTENTS………………………………………………………………178
1. STRUCTURE……………………………………………………….179
CONTENTS………………………………………………………………180
1. TROUBLESHOOTING………………………………………………….181
2. SERVICING SPECIFICATIONS………………………………………….182
3. TIGHTENING TORQUES……………………………………………….183
4. CHECKING, DISASSEMBLING AND SERVICING………………………………184
[1] CHECKING AND ADJUSTING……………………………………….184
[2] DISASSEMBLING AND ASSEMBLING………………………………….185
(1) Separating Front Axle Assembly…………………………….185
……………………………………………………186
……………………………………………………187
……………………………………………………188
(2) Disassembling Front Axle Assembly………………………….189
……………………………………………………190
……………………………………………………191
[3] SERVICING…………………………………………………..192
……………………………………………………….193
……………………………………………………….194
……………………………………………………….195
4 STEERING………………………………………………………………..196
CONTENTS………………………………………………………………197
1. HYDRAULIC CIRCUIT………………………………………………..198
2. STEERING CONTROLLER………………………………………………199
3. STEERING CYLINDER………………………………………………..200
CONTENTS………………………………………………………………201
1. TROUBLESHOOTING………………………………………………….202
2. SERVICING SPECIFICATIONS………………………………………….203
3. TIGHTENING TORQUES……………………………………………….204
4. CHECKING, DISASSEMBLING AND SERVICING………………………………205
[1] CHECKING……………………………………………………205
(1) Relief Valve…………………………………………….205
[2] DISASSEMBLING AND ASSEMBLING………………………………….205
(1) Separating Power Steering Controller……………………….205
……………………………………………………206
(2) Separating Power Steering Cylinder…………………………207
……………………………………………………208
(3) Disassembling Power Steering Cylinder………………………209
[3] SERVICING…………………………………………………..210
5 HYDRAULIC SYSTEM…………………………………………………………211
CONTENTS………………………………………………………………212
1. HYDRAULIC CIRCUIT………………………………………………..213
2. HYDRAULIC CONTROL VALVE…………………………………………..214
3. FLOW PRIORITY VALVE………………………………………………215
4. RELIEF VALVE…………………………………………………….216
5. HYDRAULIC CYLINDER……………………………………………….217
6. HYDRAULIC BLOCK TYPE OUTLET……………………………………….218
7. MOWER LINKAGE……………………………………………………219
CONTENTS………………………………………………………………220
1. TROUBLESHOOTING………………………………………………….221
2. SERVICING SPECIFICATIONS………………………………………….222
3. TIGHTENING TORQUES……………………………………………….223
4. CHECKING, DISASSEMBLING AND SERVICING………………………………224
[1] HYDRAULIC CONTROL VALVE, PUMP AND CYLINDER……………………..224
(1) Checking and Adjusting……………………………………224
……………………………………………………225
(2) Disassembling and Assembling………………………………226
……………………………………………………227
……………………………………………………228
……………………………………………………229
……………………………………………………230
……………………………………………………231
……………………………………………………232
……………………………………………………233
……………………………………………………234
(3) Servicing……………………………………………….235
……………………………………………………236
[2] MOWER LIFT LINKAGE…………………………………………..237
……………………………………………………….238
6 ELECTRICAL SYSTEM………………………………………………………..239
CONTENTS………………………………………………………………240
1. WIRING DIAGRAM…………………………………………………..241
…………………………………………………………..242
…………………………………………………………..243
2. STARTING SYSTEM………………………………………………….244
3. CHARGING SYSTEM………………………………………………….245
4. LIGHTING SYSTEM………………………………………………….246
5. GAUGES 6-M 7…………………………………………………….247
CONTENTS………………………………………………………………248
1. TROUBLESHOOTING………………………………………………….249
…………………………………………………………..250
…………………………………………………………..251
…………………………………………………………..252
…………………………………………………………..253
2. SERVICING SPECIFICATIONS………………………………………….254
3. TIGHTENING TORQUES……………………………………………….255
4. CHECKING, DISASSEMBLING AND SERVICING………………………………256
[1] BATTERY…………………………………………………….256
(1) Checking………………………………………………..256
……………………………………………………257
[2] STARTING SYSTEM……………………………………………..258
(1) Checking………………………………………………..258
……………………………………………………259
……………………………………………………260
……………………………………………………261
……………………………………………………262
……………………………………………………263
……………………………………………………264
……………………………………………………265
……………………………………………………266
(2) Disassembling and Assembling………………………………267
(3) Servicing……………………………………………….268
……………………………………………………269
……………………………………………………270
[3] CHARGING SYSTEM……………………………………………..271
(1) Checking………………………………………………..271
(2) Disassembling and Assembling………………………………272
(3) Servicing……………………………………………….272
[4] LIGHTING SYSTEM……………………………………………..273
(1) Checking………………………………………………..273
……………………………………………………274
……………………………………………………275
[5] GAUGES……………………………………………………..276
(1) Checking………………………………………………..276
…………………………………………………………………………277

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KUBOTA BX1500 TRACTOR WORKSHOP MANUAL – PDF DOWNLOAD:

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