Kubota BX1800-BX2200 Tractor Workshop Manual – PDF DOWNLOAD

Description

Kubota BX1800-BX2200 Tractor Workshop Manual – PDF DOWNLOAD

DESCRIPTION:

Kubota BX1800-BX2200 Tractor Workshop Manual – PDF DOWNLOAD

TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of KU BOT A Tractors BX1800
and BX2200. It is divided into two parts, “Mechanism” and “Servicing” for each section.
■ Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
■ Servicing
Under the heading “General” section comes general precautions, check and
maintenance and special tools. Other section, there are troubleshooting, servicing
specification lists, checking and adjusting, disassembling and assembling, and servicing
which cover procedures, precautions, factory specifications and allowable limits.
All information, illustrations and specifications contained in this manual are based on
the latest production information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.

TABLE OF CONTENTS:

Kubota BX1800-BX2200 Tractor Workshop Manual – PDF DOWNLOAD

……………………………………………………………………….. 1
TO THE READER……………………………………………………………. 2
SAFETY FIRST…………………………………………………………….. 3
……………………………………………………………………. 4
……………………………………………………………………. 5
SAFETY DECALS……………………………………………………………. 6
……………………………………………………………………. 7
SPECIFICATIONS…………………………………………………………… 8
TRAVELLING SPEED…………………………………………………………. 9
DIMENSIONS………………………………………………………………. 10
G GENERAL……………………………………………………………….. 12
CONTENTS…………………………………………………………….. 13
[1]TRACTOR IDENTIFICATION………………………………………….. 14
[2]GENERAL PRECAUTIONS…………………………………………….. 15
[3]HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING……………….. 15
(1)Wiring…………………………………………………….. 16
(2)Battery……………………………………………………. 17
(3)Fuse………………………………………………………. 18
(4)Connector………………………………………………….. 18
(5)Handling of Circuit Tester…………………………………… 19
[4]LUBRICANTS, FUEL AND COOLANT…………………………………….. 20
[5]TIGHTENING TORQUES……………………………………………… 21
(1)General Use Screws, Bolts and Nuts……………………………. 21
(2)Stud Bolts…………………………………………………. 21
(3)American Standard Screws, Bolts and Nuts with UNC or UNF Threads…. 22
[6]MAINTENANCE CHECK LIST………………………………………….. 23
[7]CHECK AND MAINTENANCE…………………………………………… 24
(1)Daily Check………………………………………………… 24
(2)Cheeck Points of Initial 50 Hours…………………………….. 25
…………………………………………………………. 26
(3)Check Points of Every 50 Hours……………………………….. 27
(4)Check Points of Every 100 Hours………………………………. 28
…………………………………………………………. 29
…………………………………………………………. 30
…………………………………………………………. 31
…………………………………………………………. 32
(5)Check Points of Every 200 Hours………………………………. 33
(6)Check Points of 300 Hours……………………………………. 34
(7)Check Points of Every 400 Hours………………………………. 35
(8)Check Points of Every 500 Hours………………………………. 36
(9)Check Points of Every 800Hours……………………………….. 36
(10)Check Points of Every 1500 Hours…………………………….. 36
(11)Check Points of 3000 Hours………………………………….. 36
(12)Check Points of Every 1 Year………………………………… 36
(13)Check Points of Every 2 Years……………………………….. 37
…………………………………………………………. 38
(14)Others……………………………………………………. 39
…………………………………………………………. 40
[8]SPECIAL TOOLS………………………………………………….. 41
(1)Spacial Tools for English……………………………………. 41
…………………………………………………………. 42
…………………………………………………………. 43
…………………………………………………………. 44
…………………………………………………………. 45
…………………………………………………………. 46
…………………………………………………………. 47
…………………………………………………………. 48
(2)Special Tools for Tractor……………………………………. 49
[9]TIRES…………………………………………………………. 50
(1)Tire Pressure………………………………………………. 50
(2)Tread……………………………………………………… 50
(3)Tire Liquid Injection……………………………………….. 51
…………………………………………………………. 52
[10]IMPLEMENT LIMITATIONS………………………………………….. 53
…………………………………………………………….. 54
1 ENGINE………………………………………………………………… 55
CONTENTS…………………………………………………………….. 56
[1]ENGINE BODY……………………………………………………. 57
(1)Cylinder Block……………………………………………… 57
(2)Cylinder Head………………………………………………. 58
(3)Crankshaft…………………………………………………. 59
(4)Poston and Piston Rings……………………………………… 59
(5)Connecting Rod……………………………………………… 60
(6)Camshaft…………………………………………………… 60
(7)Fuel Camshaft………………………………………………. 61
(8)Rocker Arm…………………………………………………. 61
(9)Intake and Exhaust Valve…………………………………….. 62
(10)Valve Timing………………………………………………. 62
(11)Flywheel………………………………………………….. 62
(12)Air Cleaner……………………………………………….. 63
(13)Muffler…………………………………………………… 63
[2]LUBRICATING SYSTEM……………………………………………… 64
(1)Oil Pump…………………………………………………… 65
(2)Relief Valve……………………………………………….. 66
(3)Oil Filter Cartridge………………………………………… 66
(4)Oil Pressure Switch…………………………………………. 67
[3]COOLING SYSTEM…………………………………………………. 67
(1)Water Pump…………………………………………………. 68
(2)Thermostat…………………………………………………. 68
(3)Radiator…………………………………………………… 68
(4)Radiator Cap……………………………………………….. 69
[4]FUEL SYSTEM……………………………………………………. 69
(1)Fuel Line………………………………………………….. 69
(2)Fuel Filter………………………………………………… 70
(3)Fuel Pump………………………………………………….. 70
(4)Injection Pump……………………………………………… 70
…………………………………………………………. 71
…………………………………………………………. 72
(5)Injection Nozzle……………………………………………. 73
(6)-1 Governor[D722-E-BX]………………………………………. 74
(6)-2 Governor[D905-E-BX]………………………………………. 75
…………………………………………………………. 76
CONTENTS…………………………………………………………….. 77
TROUBLESHOOTING…………………………………………………… 78
…………………………………………………………….. 79
…………………………………………………………….. 80
SERVING SPECIFICATIONS[D722-E-BX]…………………………………… 81
…………………………………………………………….. 82
…………………………………………………………….. 83
…………………………………………………………….. 84
…………………………………………………………….. 85
SERVING SPECIFICATIONS[D905-E-BX]…………………………………… 86
…………………………………………………………….. 87
…………………………………………………………….. 88
…………………………………………………………….. 89
…………………………………………………………….. 90
…………………………………………………………….. 91
TIGHT TORQUES…………………………………………………….. 92
…………………………………………………………….. 93
CHECKING, DISASSEMBLING AND SERVICING……………………………….. 94
[1]SEPARATING ENGINE…………………………………………… 94
(1)Draining Coolant and Engine Oil…………………………… 94
……………………………………………………… 95
……………………………………………………… 96
[2]ENGINE BODY CHECKING AND ADJUSTING……………………………. 97
…………………………………………………………. 98
…………………………………………………………. 99
DISASSEMBLING AND ASSEMBLING…………………………………100
(1)Cylinder Head and Valves………………………………100
…………………………………………………..101
…………………………………………………..102
(2)-1 Timing Gears, Camshaft and Fuel Camshaft[D722-E-BX]……103
…………………………………………………..104
(2)-2 Timing Gears, Camshaft and Fuel Camshaft[D905-E-BX]……105
…………………………………………………..106
…………………………………………………..107
…………………………………………………..108
…………………………………………………..109
(3)Piston and Connecting Rod……………………………..110
…………………………………………………..111
…………………………………………………..112
(4)Crankshaft…………………………………………..113
…………………………………………………..114
SERVICING………………………………………………….115
(1)Cylinder Head and Valves………………………………115
…………………………………………………..116
…………………………………………………..117
…………………………………………………..118
…………………………………………………..119
…………………………………………………..120
…………………………………………………..121
(2)Timing Gears, Camshaft and Fuel Camshaft………………..122
…………………………………………………..123
…………………………………………………..124
…………………………………………………..125
(3)Piston and Connecting Rod……………………………..126
…………………………………………………..127
…………………………………………………..128
(4)Crankshaft…………………………………………..129
…………………………………………………..130
…………………………………………………..131
…………………………………………………..132
…………………………………………………..133
…………………………………………………..134
…………………………………………………..135
…………………………………………………..136
…………………………………………………..137
(5)Cylinder…………………………………………….138
…………………………………………………..139
[3]LUBRICATING SYSTEM CHECKING…………………………………..140
[4]COOLING SYSTEM CHECKING AND ADJUSTING………………………….141
………………………………………………………….142
[5]FUEL SYSTEM CHECKING AND ADJUSTING…………………………….143
(1)Injection Pump…………………………………………..143
(2)Injection Nozzle…………………………………………144
………………………………………………………145
DISASSEMBLING AND ASSEMBLING…………………………………146
(1)Injection Nozzle……………………………………..146
2 TRANSAXLE………………………………………………………………147
CONTENTS……………………………………………………………..148
[1]STRUCTURE………………………………………………………149
[2]TRAVELLING SYSTEM……………………………………………….150
1.Hydrostatic Transmission………………………………………150
(1)Structure……………………………………………….150
(2)Pump and Motor…………………………………………..151
(3)Charge Relief Valve………………………………………151
(4)Check and High Pressure Relief Valve……………………….152
(5)Oil Flow………………………………………………..153
………………………………………………………154
………………………………………………………155
………………………………………………………156
(6)Control Linkage………………………………………….157
2.Range Gear Shift Section………………………………………158
3.Front Wheel Drive Section……………………………………..158
4.Differential Gear Section……………………………………..159
(1)Differential Gears……………………………………….159
(2)Differential Lock………………………………………..160
5.Brake Section………………………………………………..161
[3]PTO SYSTEM……………………………………………………..162
1.PTO Clutch and Valve………………………………………….162
………………………………………………………….163
2.Mid and Rear PTO Section………………………………………164
[4]OTHERS…………………………………………………………165
1.Hydraulic Pump Drive Gear Section………………………………165
CONTENTS……………………………………………………………..166
TROUBLESHOOTING……………………………………………………167
……………………………………………………………..168
……………………………………………………………..169
……………………………………………………………..170
SERVICING SPECIFICATIONS……………………………………………171
……………………………………………………………..172
TIGHT TORQUES……………………………………………………..173
CHECKING………………………………………………………….174
……………………………………………………………..175
……………………………………………………………..176
DISASSEMBLING AND ASSEMBLING………………………………………..177
[1]SEPARATING TRANSAXLE…………………………………………177
………………………………………………………….178
………………………………………………………….179
………………………………………………………….180
………………………………………………………….181
[2]HYDROSTATIC TRANSMISSION……………………………………..182
………………………………………………………….183
………………………………………………………….184
[3]TRANSMISSION CASE……………………………………………185
………………………………………………………….186
………………………………………………………….187
………………………………………………………….188
………………………………………………………….189
………………………………………………………….190
………………………………………………………….191
………………………………………………………….192
SERVICING…………………………………………………………193
[1]HYDROSTATIC TRANSMISSSION…………………………………….193
[2]TRANSMISSION CASE……………………………………………194
………………………………………………………….195
………………………………………………………….196
………………………………………………………….197
………………………………………………………….198
………………………………………………………….199
………………………………………………………….200
3 FRONT AXLE……………………………………………………………..201
CONTENTS……………………………………………………………..202
[1]STRUCTURE………………………………………………………203
[2]FRONT WHEEL ALIGNMENT……………………………………………204
……………………………………………………………..205
CONTENTS……………………………………………………………..206
TROUBLESHOOTING……………………………………………………207
SERVICING SPECIFICATIONS……………………………………………207
TIGHTENING TORQUES…………………………………………………208
CHECKING, DISASSEMBLING AND SERVICING………………………………..209
CHECKING AND ADJUSTING………………………………………….209
DISASSEMBLING AND ASSEMBLING…………………………………….210
(1)Separating Front Axle Assembly…………………………….210
………………………………………………………211
………………………………………………………212
(2)Disassembling Front Axle Assembly………………………….213
………………………………………………………214
………………………………………………………215
………………………………………………………216
SERVICING……………………………………………………..217
………………………………………………………….218
………………………………………………………….219
4 STEERING……………………………………………………………….220
CONTENTS……………………………………………………………..221
[1]HYDRAULIC CIRCUIT……………………………………………….222
[2]STEERING CONTROLLER……………………………………………..223
[3]STEERING CYLINDER……………………………………………….224
CONTENTS……………………………………………………………..225
TROUBLESHOOTING……………………………………………………226
TIGHTENING TORQUES…………………………………………………227
CHECKING, DISASSEMBLING AND SERVICING………………………………..227
CHECKING………………………………………………………227
(1)Relief Valve…………………………………………….227
DISASSEMBLING AND ASSENMBLING……………………………………227
(1)Separating Power Steering Controller ………………………227
…………………………………………………..228
(2)Separating Power Steering Cylinder…………………………229
(3)Disassembling Power Steering Cylinder………………………230
SERVICING……………………………………………………..231
5 HYDRAULIC SYSTEM………………………………………………………..232
CONTENTS……………………………………………………………..233
[1]HYDRAULIC CIRCUIT……………………………………………….234
[2]HYDRAULIC PUMP………………………………………………….235
[3]HYDRAULIC CONTROL VALVE………………………………………….235
[4]FLOW PRIORITY VALVE……………………………………………..236
[5]RELIEF VALVE……………………………………………………237
[6]HYDRAULIC CYLINDER………………………………………………238
[7]HYDRAULIC BLOCK TYPE OUTLET………………………………………239
[8]MOWER LINKAGE…………………………………………………..240
CONTENTS……………………………………………………………..241
TROUBLESHOOTING……………………………………………………242
SERVICING SPECIFICATIONS……………………………………………242
TIGHTENING TORQUES…………………………………………………243
[1]HYDRAULIC CONTROL VALVE, PUMP AND CYLINDER……………………..244
CHECKING AND ADJUSTING………………………………………244
DISASSEMBLING AND ASSEMBLING…………………………………245
(1)Separating Hydraulic Control Valve, Pump and Cylinder…….245
…………………………………………………..246
…………………………………………………..247
…………………………………………………..248
…………………………………………………..249
(2)Disassembling Control Valve Assembly……………………250
(3)Disassembling Hydraulic Pump…………………………..251
(4)Disassembling Hydraulic Cylinder……………………….251
SERVICING………………………………………………….252
(1)Hydraulic Pump……………………………………….252
(2)Hydraulic Cylinder……………………………………253
…………………………………………………..254
[2]MOWER LIFT LINKAGE…………………………………………..255
………………………………………………………….256
6 ELECTRICAL SYSTEM……………………………………………………….257
CONTENTS……………………………………………………………..258
MEMO……………………………………………………………..259
[1]WIRING DIAGRAM………………………………………………….260
……………………………………………………………..261
[2]STARTING SYSTEM…………………………………………………262
(1)Starter…………………………………………………….263
(2)Glow Plug…………………………………………………..264
(3)Safety Switch……………………………………………….264
(4)Fuel Pump…………………………………………………..265
(5)Engine Stop Solenoid…………………………………………265
[3]CHARGING SYSTEM…………………………………………………266
(1)AC Dynamo…………………………………………………..267
(2)Regulator…………………………………………………..267
[4]LIGHTING SYSTEM…………………………………………………268
(1)Head Light………………………………………………….269
(2)Turn Signal Lighy……………………………………………269
(3)Hazard Light………………………………………………..270
(4)Easy Checker………………………………………………..270
[5]GAUGES…………………………………………………………271
(1)Fuel Quantity……………………………………………….271
(2)Coolant Temperature………………………………………….272
CONTENTS……………………………………………………………..273
TROUBLESHOOTING……………………………………………………274
……………………………………………………………..275
……………………………………………………………..276
SERVICING SPECIFICATIONS……………………………………………277
TIGHTENING TORQUES…………………………………………………277
CHECKING, DISASSEMBLING AND SERVICING………………………………..278
[1]BATTERY…………………………………………………….278
CHECKING…………………………………………………..278
[2]STARTING SYSTEM……………………………………………..279
CHECKING…………………………………………………..279
(1)Main Switch………………………………………….279
…………………………………………………..280
(2)Starter……………………………………………..281
(3)Glow Plug……………………………………………281
(4)Safety Switch………………………………………..282
(5)Fuel Pump……………………………………………283
(6)Engine Stop Solenoid………………………………….283
(7)Timer Relay(D722)…………………………………….284
DISASSEMBLING AND ASSEMBLING…………………………………285
SERVICING………………………………………………….285
………………………………………………………286
………………………………………………………287
[3]CHARGING SYSTEM……………………………………………..288
CHECKING…………………………………………………..288
DISASSENBLING AND ASSEMBLING…………………………………288
SERVICING………………………………………………….289
[4]LIGHTING SYSTEM……………………………………………..289
CHECKING…………………………………………………..289
………………………………………………………290
………………………………………………………291
[5]GAUGES……………………………………………………..292
CHECKING…………………………………………………..292
………………………………………………………………………..293

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KUBOTA BX1800-BX2200 TRACTOR WORKSHOP MANUAL – PDF DOWNLOAD:

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