Technical Service Manual for Kubota SM-E4B Diesel Engine PDF

Description

Kubota SM-E4B SERIES Diesel Engine Workshop Manual – PDF DOWNLOAD

DESCRIPTION:

Kubota SM-E4B SERIES Diesel Engine Workshop Manual – PDF DOWNLOAD 

TO THE READER
This Workshop Manual tells the servicing personnel about the mechanism, servicing and
maintenance of SM-E4B series. It contains 4 parts: “Information”, “General”, “Mechanism” and
“Servicing”.
? Information
This section primarily contains information below.
• Safety First
• Specification
• Performance Curve
• Dimension
? General
This section primarily contains information below.
• Engine Identification
• General Precautions
• Maintenance Check List
• Check and Maintenance
• Special Tools
? Mechanism
This section contains information on the structure and the function of the unit. Before you continue
with the subsequent sections, make sure that you read this section.
Refer to the latest version of Workshop Manual (Code No. 9Y021-01870 / 9Y021-18200) for the
diesel engine / tractor mechanism that this workshop manual does not include.
? Servicing
This section primarily contains information below.
• Troubleshooting
• Servicing Specifications
• Tightening Torques
• Checking, Disassembling and Servicing

• All illustrations, photographs and specifications contained in this manual are of the newest
  information available at the time of publication.
• KUBOTA reserves the right to change all information at any time without notice.
  Since this manual includes many models, information or illustrations and photographs can show
  more than one model.

TABLE OF CONTENTS:

Kubota SM-E4B SERIES Diesel Engine Workshop Manual – PDF DOWNLOAD 

SM-E4B SERIES………………………………………………………….. 1
TO THE READER………………………………………………………. 2
I INFORMATION………………………………………………………. 3
INFORMATION…………………………………………………….. 4
1. SAFETY FIRST……………………………………………… 5
2. SPECIFICATIONS……………………………………………. 8
3. PERFORMANCE CURVES………………………………………… 10
4. DIMENSIONS……………………………………………….. 15
G GENERAL………………………………………………………….. 20
GENERAL………………………………………………………… 21
1. ENGINE IDENTIFICATION……………………………………… 22
[1] MODEL NAME AND ENGINE SERIAL NUMBER…………………….. 22
[2] E4B ENGINE…………………………………………… 24
[3] CYLINDER NUMBER………………………………………. 24
2. GENERAL PRECAUTION………………………………………… 25
3. MAINTENANCE CHECK LIST…………………………………….. 26
4. CHECK AND MAINTENANCE……………………………………… 28
[1] DAILY CHECK POINTS……………………………………. 28
[2] CHECK POINTS OF INITIAL 50 HOURS……………………….. 30
[3] CHECK POINT OF EVERY 50 HOURS………………………….. 32
[4] CHECK POINTS OF EVERY 75 HOURS…………………………. 33
[5] CHECK POINTS OF EVERY 100 HOURS………………………… 34
[6] CHECK POINTS OF EVERY 150 HOURS………………………… 36
[7] CHECK POINTS OF EVERY 200 HOURS………………………… 37
[8] CHECK POINTS OF EVERY 400 HOURS………………………… 38
[9] CHECK POINTS OF EVERY 500 HOURS………………………… 39
[10] CHECK POINTS OF EVERY 1 OR 2 MONTHS……………………. 41
[11] CHECK POINT OF EVERY YEAR…………………………….. 43
[12] CHECK POINT OF EVERY 800 HOURS………………………… 44
[13] CHECK POINTS OF EVERY 1500 HOURS………………………. 45
[14] CHECK POINTS OF EVERY 3000 HOURS………………………. 47
[15] CHECK POINTS OF EVERY 2 YEARS…………………………. 50
5. SPECIAL TOOLS…………………………………………….. 54
1 ENGINE…………………………………………………………… 59
MECHANISM………………………………………………………. 60
1. ENGINE BODY………………………………………………. 61
[1] HALF-FLOATING HEAD COVER………………………………. 61
[2] CLOSED BREATHER………………………………………. 61
[3] PISTON (Z602-E4B, D782-E4B, D902-E4B)…………………… 62
[4] OIL PAN (Z602-E4B, D902-E4B)…………………………… 62
2. COOLING SYSTEM……………………………………………. 63
[1] COOLING FIN (Z602-E4B, D902-E4B)……………………….. 63
SERVICING………………………………………………………. 64
1. TROUBLESHOOTING…………………………………………… 65
2. SERVICING SPECIFICATIONS…………………………………… 68
3. TIGHTENING TORQUES………………………………………… 76
[1] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS AND NUTS…. 76
[2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS AND NUTS…. 77
4. CHECKING, DISASSEMBLING AND SERVICING……………………….. 78
[1] CHECKING AND ADJUSTING………………………………… 78
(1) Engine Body………………………………………. 78
(2) Lubricating System………………………………… 80
(3) Cooling System……………………………………. 81
(4) Fuel System………………………………………. 83
(5) Electrical System…………………………………. 87
[2] DISASSEMBLING AND ASSEMBLING…………………………… 93
(1) Draining Engine Oil and Coolant…………………….. 93
(2) External Components……………………………….. 94
(3) Cylinder Head, Valves and Oil Pan…………………… 94
(4) Gear Case and Timing Gears…………………………. 99
(5) Piston and Connecting Rod…………………………..105
(6) Flywheel and Crankshaft…………………………….107
(7) Starter…………………………………………..111
(8) Dynamo……………………………………………113
(9) Alternator………………………………………..114
[3] SERVICING…………………………………………….115
(1) Cylinder Head and Valves……………………………115
(2) Timing Gears………………………………………120
(3) Piston and Connecting Rod…………………………..123
(4) Crankshaft………………………………………..125
(5) Cylinder………………………………………….131
(6) Oil Pump………………………………………….132
(7) Starter…………………………………………..133
(8) Alternator………………………………………..136

IMAGES PREVIEW OF THE MANUAL:

KUBOTA SM-E4B SERIES DIESEL ENGINE WORKSHOP MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V