Kubota Tractor ZD1211 ZD1211R ZD1211L ZD1211RL Workshop Manual – PDF DOWNLOAD

Description

Kubota Tractor ZD1211 ZD1211R ZD1211L ZD1211RL Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Kubota Tractor ZD1211 ZD1211R ZD1211L ZD1211RL Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 286
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Kubota Tractor ZD1211 ZD1211R ZD1211L ZD1211RL Workshop Manual – PDF DOWNLOAD

TO THE READER:
This Workshop Manual tells the servicing personnel about the mechanism, servicing and
maintenance of the ZD1211, ZD1211R, ZD1211L, ZD1211RL. It contains 4 parts: “Information”,
“General”, “Mechanism” and “Servicing”.
 Information:
This section primarily contains information below.
• Safety First
• Safety Decal
• Specifications
• Dimensions
 General:
This section primarily contains information below.
• Engine Identification
• Model Identification
• General Precautions
• Maintenance Check List
• Check and Maintenance
• Special Tools
 Mechanism:
This section contains information on the structure and the function of the unit. Before you continue
with the subsequent sections, make sure that you read this section.
Refer to the latest version of Workshop Manual (Code No. 9Y021-01870 / 9Y021-18200) for the
diesel engine / tractor mechanism that this workshop manual does not include.
 Servicing:
This section primarily contains information below.
• Troubleshooting
• Servicing Specifications
• Tightening Torques
• Checking, Disassembling and Servicing
All illustrations, photographs and specifications contained in this manual are of the newest
information available at the time of publication.
KUBOTA reserves the right to change all information at any time without notice.
Since this manual includes many models, information or illustrations and photographs can show
more than one model.

TABLE OF CONTENTS:

Kubota Tractor ZD1211 ZD1211R ZD1211L ZD1211RL Workshop Manual – PDF DOWNLOAD

ZD1211,ZD1211R,ZD1211L,ZD1211RL................................................................  1
	TO THE READER..............................................................................  2
	I INFORMATION..............................................................................  4
		INFORMATION............................................................................  5
			1. SAFETY FIRST....................................................................  6
			2. SAFETY DECALS...................................................................  9
			3. SPECIFICATIONS.................................................................. 13
			4. DIMENSIONS...................................................................... 15
	G GENERAL.................................................................................. 16
		GENERAL................................................................................ 17
			1. IDENTIFICATION.................................................................. 18
			2. GENERAL PRECAUTIONS............................................................. 19
			3. CYLINDER NYMBER................................................................. 20
			4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING............................ 21
				[1] WIRING..................................................................... 21
				[2] BATTERY.................................................................... 23
				[3] FUSE....................................................................... 23
				[4] CONNECTOR.................................................................. 23
				[5] HANDLING OF CIRCUIT TESTER................................................. 24
				[6] COLOR OF WIRING............................................................ 25
			5. LUBRICANTS, FUEL AND COOLANT.................................................... 26
			6. TIGHTENING TORQUES.............................................................. 29
				[1] GENERAL USE SCREWS, BOLTS AND NUTS......................................... 29
				[2] STUD BOLTS................................................................. 29
				[3] METRIC SCREWS, BOLTS AND NUTS.............................................. 30
				[4] AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS........... 30
				[5] PLUGS...................................................................... 30
			7. MAINTENANCE CHECK LIST.......................................................... 31
			8. CHECK AND MAINTENANCE........................................................... 33
				[1] DAILY CHECK................................................................ 33
				[2] CHECK POINTS OF INITIAL 50 HOURS........................................... 39
				[3] CHECK POINT OF INITIAL 100 HOURS........................................... 40
				[4] CHECK POINT OF INITIAL 400 HOURS........................................... 41
				[5] CHECK POINTS OF EVERY 50 HOURS............................................. 42
				[6] CHECK POINTS OF EVERY 100 HOURS............................................ 46
				[7] CHECK POINTS OF EVERY 150 HOURS............................................ 51
				[8] CHECK POINTS OF EVERY 200 HOURS............................................ 51
				[9] CHECK POINT OF EVERY 400 HOURS............................................. 52
				[10] CHECK POINTS OF EVERY 1000 HOURS OR EVERY 1 YEAR.......................... 52
				[11] CHECK POINTS OF EVERY 1500 HOURS.......................................... 53
				[12] CHECK POINTS OF EVERY 2000 HOURS OR EVERY 2 YEARS......................... 53
				[13] CHECK POINTS OF EVERY 3000 HOURS.......................................... 56
				[14] CHECK POINTS OF EVERY 1 YEAR.............................................. 56
				[15] CHECK POINT OF EVERY 4 YEARS.............................................. 57
				[16] OTHERS.................................................................... 58
			9. SPECIAL TOOLS................................................................... 62
				[1] SPECIAL TOOLS FOR ENGINE................................................... 62
				[2] SPECIAL TOOLS FOR MACHINE.................................................. 70
			10. IMPLEMENT LIMITATIONS.......................................................... 71
	1 ENGINE................................................................................... 72
		MECHANISM.............................................................................. 73
			1. ENGINE BODY..................................................................... 74
				[1] CLOSED BREATHER............................................................ 74
				[2] GOVERNOR................................................................... 75
			2. LUBRICATING SYSTEM.............................................................. 77
			3. COOLING SYSTEM.................................................................. 78
			4. FUEL SYSTEM..................................................................... 79
		SERVICING.............................................................................. 80
			1. TROUBLESHOOTING................................................................. 81
			2. SERVICING SPECIFICATIONS........................................................ 84
			3. TIGHTENING TORQUES.............................................................. 90
			4. CHECKING, DISASSEMBLING AND SERVICING........................................... 91
				[1] CHECKING AND ADJUSTING..................................................... 91
					(1) Engine Body............................................................ 91
					(2) Lubricating System..................................................... 93
					(3) Cooling System......................................................... 93
					(4) Fuel System............................................................ 95
				[2] SEPARATING ENGINE..........................................................100
				[3] DISASSEMBLING AND ASSEMBLING...............................................105
					(1) D1105-E4...............................................................105
				[4] SERVICING..................................................................117
					(1) Cylinder Head and Valves...............................................117
					(2) Timing Gears, Camshaft and Governor Gear...............................122
					(3) Piston and Connecting Rod..............................................125
					(4) Crankshaft.............................................................127
					(5) Cylinder...............................................................131
					(6) Oil Pump...............................................................132
	2 TRANSAXLE................................................................................133
		MECHANISM..............................................................................134
			1. STRUCTURE.......................................................................135
			2. TRAVELLING SYSTEM...............................................................136
				[1] HYDROSTATIC TRANSMISSION...................................................136
					(1) Structure..............................................................136
					(2) Check Valve and High Pressure Relief Valve.............................137
					(3) Oil Flow...............................................................138
					(4) Power Trains Operation.................................................139
					(5) Control Linkage........................................................140
					(6) Final Reduction Gear Section...........................................141
					(7) PTO System.............................................................142
					(8) Parking Brake..........................................................145
		SERVICING..............................................................................146
			1. TROUBLESHOOTING.................................................................147
			2. SERVICING SPECIFICATIONS........................................................149
			3. TIGHTENING TORQUES..............................................................150
			4. CHECKING AND ADJUSTING..........................................................151
			5. DISASSEMBLING AND ASSEMBLING....................................................160
				[1] SEPARATING TRANSAXLE ASSEMBLY..............................................160
				[2] DISASSEMBLING TRANSAXLE CENTER CASE........................................167
				[3] DISASSEMBLING PTO CLUTCH SHAFT ASSEMBLY....................................169
				[4] DISASSEMBLING HYDROSTATIC TRANSMISSION AND REAR AXLE GEAR CASE ASSEMBLY....174
				[5] DISASSEMBLING REAR AXLE GEAR CASE..........................................179
				[6] DISASSEMBLING SPEED LEVER ASSEMBLY.........................................182
			6. SERVICING.......................................................................184
				[1] HYDROSTATIC TRANSMISSION...................................................184
				[2] TRANSMISSION CASE..........................................................186
				[3] PTO CLUTCH.................................................................188
				[4] BRAKE......................................................................188
	3 FRONT AXLE...............................................................................189
		MECHANISM..............................................................................190
			1. STRUCTURE.......................................................................191
		SERVICING..............................................................................192
			1. TROUBLESHOOTING.................................................................193
			2. SERVICING SPECIFICATIONS........................................................194
			3. TIGHTENING TORQUES..............................................................195
			4. CHECKING, DISASSEMBLING AND SERVICING...........................................196
				[1] CHECKING AND ADJUSTING.....................................................196
				[2] DISASSEMBLING AND ASSEMBLING...............................................197
					(1) Separating Front Wheel and Wheel Bracket...............................197
					(2) Separating Front Axle Assembly.........................................198
	4 HYDRAULIC SYSTEM.........................................................................199
		MECHANISM..............................................................................200
			1. HYDRAULIC CIRCUIT...............................................................201
			2. HYDRAULIC PUMP..................................................................202
			3. HYDRAULIC CONTROL VALVE.........................................................203
			4. LIFT CYLINDER...................................................................206
		SERVICING..............................................................................207
			1. TROUBLESHOOTING.................................................................208
			2. SERVICING SPECIFICATIONS........................................................209
			3. TIGHTENING TORQUES..............................................................210
			4. CHECKING, DISASSEMBLING AND SERVICING...........................................211
				[1] HYDRAULIC CONTROL VALVE, PUMP AND CYLINDER.................................211
					(1) Checking and Adjusting.................................................211
					(2) Disassembling and Assembling the Hydraulic Control Valve...............212
					(3) Disassembling and Assembling the Hydraulic Pump........................216
	5 ELECTRICAL SYSTEM........................................................................220
		MECHANISM..............................................................................221
			1. ELECTRICAL DIAGRAM..............................................................222
			2. ELECTRICAL CONNECTOR CHART......................................................223
			3. READING THE ELECTRICAL CIRCUIT DIAGRAMS.........................................224
				[1] HOW TO READ WIRING DIAGRAM.................................................224
				[2] LAYOUT OF CONNECTOR DIAGRAMS...............................................227
					(1) Main Layout............................................................227
				[3] PRECAUTIONS ON HANDLING ELECTRICAL CONNECTORS..............................227
			4. STARTING SYSTEM.................................................................228
				[1] RELAY......................................................................229
				[2] STARTER....................................................................230
				[3] GLOW PLUG..................................................................231
				[4] SAFETY SWITCH..............................................................231
				[5] FUEL PUMP..................................................................232
				[6] ENGINE STOP SOLENOID.......................................................232
			5. CHARGING SYSTEM AND EASY CHECKER™...............................................233
				[1] AC DYNAMO..................................................................234
				[2] REGULATOR..................................................................234
				[3] EASY CHECKER™..............................................................235
			6. GAUGES..........................................................................238
				[1] FUEL QUANTITY..............................................................239
				[2] COOLANT TEMPERATURE........................................................239
		SERVICING..............................................................................241
			1. TROUBLESHOOTING.................................................................242
			2. SERVICING SPECIFICATIONS........................................................245
			3. TIGHTENING TORQUES..............................................................246
			4. CHECKING, DISASSEMBLING AND SERVICING...........................................247
				[1] CHECKING...................................................................247
					(1) Battery................................................................247
					(2) Safety Switches........................................................249
					(3) Main Switch............................................................250
					(4) Starter................................................................251
					(5) Glow Plug..............................................................251
					(6) Safety Switch..........................................................252
					(7) Fuel Pump..............................................................253
					(8) Engine Stop Solenoid...................................................253
					(9) Charging System........................................................253
					(10) Easy Checker™.........................................................255
					(11) Gauges................................................................256
					(12) Cooling System........................................................257
				[2] DISASSEMBLING AND ASSEMBLING...............................................259
					(1) Starter................................................................259
					(2) Dynamo.................................................................259
				[3] SERVICING..................................................................260
					(1) Starter................................................................260
					(2) Charging System........................................................262
	6 MOWER....................................................................................263
		MECHANISM..............................................................................264
			1. POWER TRANSMISSION..............................................................265
			2. MOWER LINKAGE...................................................................266
		SERVICING..............................................................................267
			1. TROUBLESHOOTING.................................................................268
			2. SERVICING SPECIFICATIONS........................................................269
			3. TIGHTENING TORQUES..............................................................270
			4. CHECKING, DISASSEMBLING AND ASSEMBLING..........................................271
				[1] CHECKING AND ADJUSTING.....................................................271
				[2] DISASSEMBLING AND ASSEMBLING...............................................275
					(1) Lifting Linkage........................................................275
					(2) Mower Deck.............................................................278

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