Kubota V3800-CR-TE4B V3800-CR-TIE4B DIESEL ENGINE WORKSHOP MANUAL – PDF

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Kubota V3800-CR-TE4B V3800-CR-TIE4B DIESEL ENGINE WORKSHOP MANUAL – PDF DOWNLOAD

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Kubota V3800-CR-TE4B V3800-CR-TIE4B DIESEL ENGINE WORKSHOP MANUAL – PDF DOWNLOAD

Language : English
Pages : 161
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Kubota V3800-CR-TE4B V3800-CR-TIE4B DIESEL ENGINE WORKSHOP MANUAL – PDF DOWNLOAD

TO THE READER...................................................................  2
I INFORMATION...................................................................  3
	INFORMATION.................................................................  4
		1. SAFETY FIRST.........................................................  5
		2. SPECIFICATIONS.......................................................  9
		3. PERFORMANCE CURVES................................................... 10
		4. DIMENSIONS........................................................... 12
G GENERAL....................................................................... 14
	GENERAL..................................................................... 15
		1. ENGINE IDENTIFICATION................................................ 16
			[1] MODEL NAME AND OLD ENGINE SERIAL NUMBER......................... 16
			[2] MODEL NAME AND NEW ENGINE SERIAL NUMBER......................... 17
			[3] E4B ENGINE...................................................... 19
			[4] CYLINDER NUMBER................................................. 19
		2. MUFFLER FULL ASSEMBLY IDENTIFICATION................................. 20
			[1] PART NUMBER AND SERIAL NUMBER................................... 20
		3. GENERAL PRECAUTIONS.................................................. 21
		4. MAINTENANCE CHECK LIST............................................... 22
		5. CHECK AND MAINTENANCE................................................ 26
			[1] DAILY CHECK POINTS.............................................. 26
			[2] INITIAL 50 HOURS................................................ 29
			[3] EVERY 50 HOURS.................................................. 30
			[4] EVERY 250 HOURS................................................. 30
			[5] EVERY 500 HOURS................................................. 32
			[6] EVERY 1000 HOURS................................................ 35
			[7] EVERY 1500 HOURS................................................ 36
			[8] EVERY 3000 HOURS................................................ 38
			[9] EVERY 1 YEAR.................................................... 43
			[10] EVERY 2 YEARS.................................................. 44
		6. SPECIAL TOOLS........................................................ 49
1 ENGINE........................................................................ 57
	MECHANISM................................................................... 58
		1. ENGINE............................................................... 59
			[1] CYLINDER BLOCK.................................................. 59
			[2] CYLINDER HEAD................................................... 59
			[3] PISTON.......................................................... 60
		2. LUBRICATING SYSTEM................................................... 61
			[1] OIL COOLER...................................................... 61
		3. COOLING SYSTEM....................................................... 62
			[1] THERMOSTAT...................................................... 62
			[2] BOTTOM BYPASS SYSTEM............................................ 63
		4. COMMON RAIL SYSTEM (CRS)............................................. 64
			[1] OVERVIEW........................................................ 64
			[2] SUPPLY PUMP..................................................... 65
			[3] RAIL............................................................ 68
			[4] INJECTOR........................................................ 69
			[5] ENGINE CONTROL SYSTEM........................................... 72
				(1) Engine ECU.................................................. 73
				(2) Sensor...................................................... 73
		5. EGR SYSTEM........................................................... 76
			[1] OVERVIEW........................................................ 76
			[2] EGR VALVE....................................................... 76
			[3] REED VALVE...................................................... 77
		6. AFTER TREATMENT SYSTEM............................................... 78
			[1] AFTER TREATMENT DEVICES......................................... 78
	SERVICING................................................................... 84
		1. TROUBLESHOOTING...................................................... 85
		2. SERVICING SPECIFICATIONS............................................. 89
		3. TIGHTENING TORQUES................................................... 94
			[1] TIGHTENING TORQUES OF SCREWS, BOLTS AND NUTS FOR GENERAL USE.... 94
			[2] TIGHTENING TORQUES OF SCREWS, BOLTS AND NUTS FOR SPECIAL USE.... 95
		4. CHECKING, DISASSEMBLING AND SERVICING................................ 97
			[1] CHECKING AND ADJUSTING.......................................... 97
				(1) Engine Body................................................. 97
				(2) Lubricating System.......................................... 99
				(3) Cooling System.............................................. 99
				(4) Electrical System...........................................101
				(5) Turbocharger................................................104
			[2] DISASSEMBLING AND ASSEMBLING....................................105
				(1) Draining Engine Oil and Coolant.............................105
				(2) External Components.........................................106
				(3) Turbocharger and EGR........................................112
				(4) Common Rail.................................................114
				(5) Cylinder Head and Valves....................................118
				(6) Thermostat..................................................124
				(7) Supply Pump.................................................125
				(8) Water Pump and Oil Cooler...................................127
				(9) Gear Case and Timing Gear...................................128
				(10) Piston and Connecting Rod..................................130
				(11) Flywheel and Crankshaft....................................133
				(12) Intake Air Heater..........................................139
				(13) Starter....................................................139
				(14) Alternator.................................................140
			[3] ENGINE BODY AND SERVICING.......................................142
				(1) Cylinder Head...............................................142
				(2) Timing Gears................................................148
				(3) Piston and Connecting Rod...................................151
				(4) Crankshaft..................................................153
				(5) Cylinder....................................................156
				(6) Oil Pump....................................................156
				(7) Starter.....................................................157
				(8) Alternator..................................................159

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