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Kymco XCITING 500 Service Manual – PDF DOWNLOAD
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Kymco XCITING 500 Service Manual – PDF DOWNLOAD
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Description
Kymco XCITING 500 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Kymco XCITING 500 Service Manual – PDF DOWNLOAD
Language : English
Pages : 349
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Kymco XCITING 500 Service Manual – PDF DOWNLOAD
GENERAL INFORMATION 1
FRAME COVERS /EXHAUST MUFFLER 2
INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
FUEL SYSTEM/FUEL PUMP/FUEL TANK/CARBURETOR 5
COOLING SYSTEM 6
ENGINE REMOVAL/INSTALLATION 7
CYLINDER HEAD/VALVES 8
CYLINDER/PISTON 9
DRIVE AND DRIVEN PULLEY 10
FINAL REDUCTION 11
A.C. GENEARTOR/STARTER CLUTCH 12
CRANKCASE/CRANKSHAFT 13
STEERING HANDLEBAR/FRONT WHEEL/FRONT SHOCK ABSORBER 14
REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER` 15
BRAKE SYSTEM 16
BATTERY/CHARGING SYSTEM 17
IGNITION SYSTEM 18
ELECTRIC STARTER 19
LIGHTS/METERS/SWITCHES 20
WIRING DIAGRAMS 21
DESCRIPTION:
Kymco XCITING 500 Service Manual – PDF DOWNLOAD
PREFACE:
- This Service Manual describes the technical features and servicing procedures for the KYMCO XCITING 500.
- Section 1 contains the precautions for all operations stated in this manual. Read them carefully before any operation is started.
- Section 2 is the removal/installation procedures for the frame covers which are subject to higher removal/installation frequency during maintenance and servicing operations.
- Section 3 describes the inspection/ adjustment procedures, safety rules and service information for each part, starting from periodic maintenance.
- Sections 7 through 13 give instructions for disassembly, assembly and adjustment of engine parts.
- Section 14 through 16 is the removal/ installation of chassis. Section 17 through 21 states the testing and measuring methods of electrical equipment.
- Most sections start with an assembly or system illustration and troubleshooting for the section. The subsequent pages give detailed procedures for the section
GENERAL INFORMATION:
1-3 XCITING 500 SERVICE PRECAUTIONS
- Make sure to install new gaskets, O-rings, circlips, cotter pins, etc. when reassembling.
- When tightening bolts or nuts, begin with larger-diameter to smaller ones at several times, and tighten to the specified torque diagonally.
- Use genuine parts and lubricants.
- When servicing the motorcycle, be sure to use special tools for removal and installation.
- After disassembly, clean removed parts. Lubricate sliding surfaces with engine oil before reassembly.
- Apply or add designated greases and lubricants to the specified lubrication points.
- After reassembly, check all parts for proper tightening and operation.
- When two persons work together, pay attention to the mutual working safety.
- Disconnect the battery negative (-) terminal before operation.
- When using a spanner or other tools, make sure not to damage the motorcycle surface.
- After operation, check all connecting points, fasteners, and lines for proper connection and installation.
- When connecting the battery, the positive (+) terminal must be connected first.
- After connection, apply grease to the battery terminals.
- Terminal caps shall be installed securely.
G.B 15/03/25
