Land Rover L316 12-17 DEFENDER Service Manual – PDF DOWNLOAD
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Land Rover L316 12-17 DEFENDER Service Manual – PDF DOWNLOAD
Description
Land Rover L316 12-17 DEFENDER Service Manual – PDF DOWNLOAD
FILE DETAILS:
Land Rover L316 12-17 DEFENDER Service Manual – PDF DOWNLOAD
Language : English
Pages :1479
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Land Rover L316 12-17 DEFENDER Service Manual – PDF DOWNLOAD
Description and Operation
electronic, mechanical, photocopying, recording or other means, without prior written permission of Land Rover Ltd.,
Banbury Road, Lighthorne, Warwick, CV35 0RG
This manual covers all aspects necessary in order to service the vehicle effectively.
The manual is structured into five main sections, General Information, Chassis, Powertrain, Electrical and Body and Paint
with each section dealing with a specific part of a vehicle system.
Each of the five main sections contain sub-sections dealing with items which form a part of that specific system.
Pages at the start of the manual list all sections available. Each section has a contents list detailing, where applicable,
Specifications, Description and Operation, Diagnosis and Testing, General Procedures and Repair Procedures.
Where components need to be removed or disassembled in sequence, each operation in the sequence will be identified
numerically and also graphically in an accompanying illustration
Description and Operation
Introduction
This manual has been written in a format that is designed to meet the needs of Land Rover technicians worldwide and to
assist them in the efficient repair and maintenance of Land Rover vehicles.
This manual provides descriptions and methods for accomplishing adjustment, service and repair work using tested and
effective procedures. Following these procedures will help ensure product reliability.
Appropriate service methods and correct repair procedures are essential for the safe and reliable operation of all motor
vehicles as well as ensuring the personal safety of the individual carrying out the work.
This manual cannot possibly anticipate all such variations and provide advice or cautions as to each. Any person who
departs from the instructions provided in this manual must first establish that they compromise neither their personal
safety nor the vehicle integrity by their choice of methods, tools or parts.
Individuals who undertake their own repairs should have some skill or training and limit repairs to components which
could not affect the safety of the vehicle or its passengers. Any repairs required to safety critical items such as steering,
brakes, suspension or supplemental restraint system should be carried out by a Land Rover Dealer. Repairs to such items
should NEVER be attempted by untrained individuals.
IMAGES PREVIEW OF THE MANUAL:

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TABLE OF CONTENT
Land Rover L316 12-17 DEFENDER Service Manual – PDF DOWNLOAD
100-00: General Information
βͺ Description and Operation
βͺ How To Use This Manual
βͺ Important Safety Instructions
βͺ General Service Information
βͺ Standard Workshop Practices
βͺ Health and Safety Precautions
βͺ Special Tool Glossary
βͺ About This Manual
βͺ DTC: Engine Control Module (PCM)
βͺ DTC: Instrument Cluster (IPC)
βͺ Diagnostic Trouble Code Index: ABS Control
Module
βͺ 100-01: Identification Codes
βͺ Description and Operation
βͺ Identification Codes
βͺ 100-02: Jacking and Lifting
βͺ Description and Operation
βͺ Vehicle Recovery
βͺ Jacking
βͺ Lifting
βͺ 100-03: Maintenance Schedules
βͺ Description and Operation
βͺ Maintenance Schedules – Diesel Engines
β’ 2: Chassis
β¦ 204: Suspension
βͺ 204-00: Suspension System – General Information
βͺ Specification
βͺ General Procedures
βͺ Front Toe Adjustment (57.65.01 or 57.65.14)
βͺ 204-01: Front Suspension
βͺ Description and Operation
βͺ Front Suspension
βͺ Removal and Installation
βͺ Front Stabilizer Bar (60.10.01)
βͺ Front Stabilizer Bar Link (60.10.02/60.10.04)
βͺ Panhard Rod (60.10.10)
βͺ Spring (60.20.11)
βͺ Front Wheel Bearing and Wheel Hub (60.25.14)
βͺ Wheel Studs (60.25.22)
βͺ Front Shock Absorber (60.30.02)
βͺ Bump Stop
βͺ Radius Arm (60.35.15)
βͺ 204-02: Rear Suspension
βͺ Description and Operation
βͺ Rear Suspension
βͺ Removal and Installation
βͺ Wheel Bearing and Wheel Hub (64.15.14)
βͺ Spring (64.20.04)
βͺ Wheel Studs
βͺ Rear Stabilizer Bar (64.35.08)
βͺ Rear Shock Absorber (64.30.02)
βͺ Rear Stabilizer Bar Link (64.35.24)
βͺ Upper Arm (64.35.60)
βͺ Lower Arm (64.35.54)
βͺ Axle Bump Stop
βͺ 204-04: Wheels and Tires
βͺ Specification
βͺ Description and Operation
βͺ Wheels and Tires
βͺ Removal and Installation
βͺ Wheel and Tire (60.25.06)
β¦ 205: Driveline
βͺ 205-01: Driveshaft
βͺ Description and Operation
βͺ Driveshaft
βͺ Removal and Installation
βͺ Front Driveshaft (47.15.02)
βͺ Rear Driveshaft (47.15.03)
βͺ Disassembly and Assembly
βͺ Driveshaft Universal Joint (47.15.06)
βͺ 205-02: Rear Drive Axle/Differential
βͺ Specification
βͺ Description and Operation
βͺ Rear Drive Axle and Differential
βͺ Diagnosis and Testing
βͺ Rear Drive Axle and Differential
βͺ In-Vehicle Repair
βͺ Differential Case – 90
βͺ Drive Pinion Seal (51.20.01) – 110/130
βͺ Drive Pinion Seal (51.20.01) – 90
βͺ Stub Shaft Pilot Bearing and Seal – 90
βͺ Stub Shaft Pilot Bearing and Seal – 110/130
βͺ Removal and Installation
βͺ Axle Assembly (51.15.01)
βͺ Disassembly and Assembly
βͺ Axle – 90/110
βͺ Axle – 110/130
βͺ 205-03: Front Drive Axle/Differential
βͺ Specification
βͺ Description and Operation
βͺ Front Drive Axle and Differential
βͺ Diagnosis and Testing
βͺ Front Drive Axle
βͺ In-Vehicle Repair
βͺ Drive Pinion Seal (54.10.20) – 90
βͺ Removal and Installation
βͺ Axle Assembly (54.10.01)
βͺ Differential Carrier
βͺ Disassembly and Assembly
βͺ Front Stub Axle, Constant Velocity (CV) Joint and
Swivel Pin Housing
β¦ 206: Brake System
βͺ 206-00: Brake System – General Information
βͺ Specification
βͺ Description and Operation
βͺ Brake System
βͺ General Procedures
βͺ Brake System Bleeding (70.25.02)
βͺ 206-03: Front Disc Brake
βͺ Removal and Installation
βͺ Brake Disc (70.12.10)
βͺ Brake Pads (70.40.02)
βͺ Brake Caliper (70.55.24)
βͺ 206-04: Rear Disc Brake
βͺ Removal and Installation
βͺ Brake Disc (70.12.33)
βͺ Brake Pads (70.40.03) – 90
βͺ Brake Caliper (70.55.25) – 90
βͺ Brake Caliper (70.55.25) – 110/130
βͺ Brake Pads (70.40.03) – 110/130
βͺ 206-05: Parking Brake and Actuation
βͺ General Procedures
βͺ Parking Brake Shoe and Lining Adjustment
(70.40.11)
βͺ Removal and Installation
βͺ Parking Brake Cable (70.35.25)
βͺ Shoes
βͺ Parking Brake Switch (70.35.46)
βͺ 206-06: Hydraulic Brake Actuation
βͺ Removal and Installation
βͺ Brake Master Cylinder (70.30.08)
βͺ Brake Pedal and Bracket (70.35.03)
βͺ Brake Pressure Control Valve
βͺ Disassembly and Assembly
βͺ Brake Master Cylinder
βͺ 206-07: Power Brake Actuation
βͺ Specification
βͺ Removal and Installation
βͺ Brake Booster (70.50.01)
βͺ Brake Booster Non-Return Valve
βͺ Brake Vacuum Pump (70.50.19)
βͺ 206-09A: Anti-Lock Control – Traction Control
βͺ Description and Operation
βͺ Anti-Lock Control – Traction Control
βͺ Diagnosis and Testing
βͺ Anti-Lock Control – Traction Control
βͺ Removal and Installation
βͺ Anti-Lock Brake System (ABS) Module (70.25.12)
βͺ Hydraulic Control Unit (HCU) – LHD
βͺ Front Wheel Speed Sensor
βͺ Rear Wheel Speed Sensor LH
βͺ Rear Wheel Speed Sensor RH
βͺ Hydraulic Control Unit (HCU) – RHD
βͺ 206-09B: Anti-Lock Control – Stability Assist
βͺ Removal and Installation
βͺ Yaw Rate Sensor
β¦ 211: Steering System
βͺ 211-00: Steering System – General Information
βͺ Specification
βͺ Description and Operation
βͺ Steering System
βͺ Diagnosis and Testing
βͺ Steering System
βͺ General Procedures
βͺ Power Steering System Filling and Bleeding
βͺ Power Steering System Flushing
βͺ Steering Gear Adjustment
βͺ Steering Gear Centralization
βͺ Steering Lock Stop Adjustment
βͺ 211-02: Power Steering
βͺ Specification
βͺ Description and Operation
βͺ Power Steering
βͺ Removal and Installation
βͺ Steering Gear (57.10.01)
βͺ Power Steering Fluid Reservoir (57.15.08)
βͺ Power Steering Pump (57.20.14)
βͺ Disassembly and Assembly
βͺ Steering Gear
βͺ 211-03: Steering Linkage
βͺ Removal and Installation
βͺ Tie Rod End (57.55.07)
βͺ Steering Linkage Damper
βͺ Sector Shaft Arm Drag Link
βͺ Steering Gear Drop Arm
βͺ 211-04: Steering Column
βͺ Removal and Installation
βͺ Steering Column (57.40.01) (57.40.06)
βͺ Steering Column Lower Shaft (57.40.16 /
57.40.27)
βͺ Steering Wheel (57.61.01)
βͺ 211-05: Steering Column Switches
βͺ Description and Operation
βͺ Steering Column Switches
βͺ Removal and Installation
βͺ Steering Column Lock and Ignition Switch
Housing (57.40.31)
βͺ Steering Column Multifunction Switch RH
(86.65.41)
βͺ Steering Column Multifunction Switch LH
(86.65.55)
βͺ Ignition Switch (86.65.02)
β’ 3: Powertrain
β¦ 303: Engine
βͺ 303-00: Engine System – General Information – ID4 2.2L Diesel
βͺ General Procedures
βͺ Bearing Inspection
βͺ Camshaft Bearing Journal Clearance
βͺ Camshaft Bearing Journal Diameter
βͺ Camshaft End Play
βͺ Camshaft Lobe Lift
βͺ Camshaft Surface Inspection
βͺ Connecting Rod Cleaning
βͺ Connecting Rod Large End Bore
βͺ Crankshaft End Play
βͺ Cylinder Bore Out-of-Round
βͺ Cylinder Head Distortion
βͺ Cylinder Block Distortion
βͺ Exhaust Manifold Cleaning and Inspection
βͺ Piston Inspection
βͺ Piston Pin Diameter
βͺ Piston Pin to Bore Diameter
βͺ Piston Ring End Gap
βͺ Piston Ring-to-Groove Clearance
βͺ Valve Spring Free Length
βͺ Valve Stem Diameter
βͺ Leakage Test Using Smoke Test Equipment
βͺ 303-01: Engine – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Engine
βͺ Diagnosis and Testing
βͺ Engine
βͺ General Procedures
βͺ Engine Oil Draining and Filling (12.60.05)
βͺ Removal and Installation
βͺ Camshafts
βͺ Crankshaft Pulley (12.21.01)
βͺ Crankshaft Front Seal (12.21.14)
βͺ Crankshaft Rear Seal (12.21.20)
βͺ Cylinder Head
βͺ Engine Mount LH
βͺ Engine Mount RH
βͺ Exhaust Manifold (30.15.10)
βͺ Intake Manifold (30.15.02)
βͺ Oil Cooler
βͺ Oil Pan
βͺ Oil Pump
βͺ Timing Cover
βͺ Timing Chain
βͺ Valve Cover
βͺ Flywheel
βͺ Oil Filter Housing
βͺ Removal
βͺ Engine (12.41.01.99)
βͺ Disassembly
βͺ Engine
βͺ Assembly
βͺ Engine
βͺ Installation
βͺ Engine (12.41.01.99)
βͺ 303-03: Engine Cooling – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Engine Cooling
βͺ Diagnosis and Testing
βͺ Engine Cooling
βͺ General Procedures
βͺ Cooling System Draining, Filling and Bleeding
(26.10.01)
βͺ Cooling System Draining and Vacuum Filling
βͺ Removal and Installation
βͺ Coolant Expansion Tank (26.15.01)
βͺ Cooling Fan (26.25.19)
βͺ Cooling Fan Shroud (26.25.11)
βͺ Coolant Pump (26.50.01)
βͺ Radiator (26.40.01)
βͺ Thermostat (26.45.01)
βͺ 303-04A: Fuel Charging and Controls – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Fuel Charging and Controls
βͺ Diagnosis and Testing
βͺ Fuel Charging and Controls
βͺ General Procedures
βͺ Fuel Injection Component Cleaning
βͺ Removal and Installation
βͺ Fuel Injector (19.60.10)
βͺ Fuel Injection Pump
βͺ Fuel Metering Valve
βͺ Fuel Rail (19.60.04)
βͺ Throttle Body (19.22.44)
βͺ 303-04B: Fuel Charging and Controls – Turbocharger – ID4
2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Turbocharger
βͺ Diagnosis and Testing
βͺ Turbocharger
βͺ Removal and Installation
βͺ Turbocharger Actuator Rod
βͺ Turbocharger (19.42.01)
βͺ 303-05: Accessory Drive – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Accessory Drive
βͺ Diagnosis and Testing
βͺ Accessory Drive
βͺ Removal and Installation
βͺ Accessory Drive Belt (86.10.03)
βͺ Accessory Drive Belt Idler Pulley (86.10.23)
βͺ Accessory Drive Belt Tensioner (86.10.06)
βͺ Accessory Drive Component Bracket
βͺ 303-06: Starting System – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Starting System
βͺ Diagnosis and Testing
βͺ Starting System
βͺ Removal and Installation
βͺ Starter Motor (86.60.01)
βͺ 303-07: Glow Plug System – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Glow Plug System
βͺ Diagnosis and Testing
βͺ Glow Plug System
βͺ Removal and Installation
βͺ Glow Plug (19.60.41)
βͺ 303-08: Engine Emission Control – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Engine Emission Control
βͺ Diagnosis and Testing
βͺ Engine Emission Control
βͺ Removal and Installation
βͺ Exhaust Gas Recirculation (EGR) Cooler
(17.45.38)
βͺ Exhaust Gas Recirculation (EGR) Valve
(17.45.01)
βͺ 303-12: Intake Air Distribution and Filtering – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Intake Air Distribution and Filtering
βͺ Diagnosis and Testing
βͺ Intake Air Distribution and Filtering
βͺ Removal and Installation
βͺ Air Cleaner (19.10.01)
βͺ Air Cleaner Element (19.10.10)
βͺ Air Cleaner Outlet Pipe
βͺ Charge Air Cooler (19.46.19)
βͺ 303-14: Electronic Engine Controls – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Electronic Engine Controls
βͺ Diagnosis and Testing
βͺ Electronic Engine Controls
βͺ Removal and Installation
βͺ Accelerator Pedal Position (APP) Sensor
(19.22.49)
βͺ Camshaft Position (CMP) Sensor (18.30.24)
βͺ Crankshaft Position (CKP) Sensor (18.30.12)
βͺ Cylinder Head Temperature (CHT) Sensor
βͺ Engine Control Module (ECM) (18.30.03)
βͺ Engine Coolant Temperature (ECT) Sensor
(18.30.10)
βͺ Engine Oil Pressure (EOP) Sensor (12.60.50)
βͺ Engine Oil Level Sensor
βͺ Fuel Rail Pressure (FRP) Sensor (19.22.29)
βͺ Heated Oxygen Sensor (HO2S) (19.22.16)
βͺ Manifold Absolute Pressure and Temperature
(MAPT) Sensor
βͺ Mass Air Flow (MAF) Sensor (19.22.25)
βͺ Post Catalytic Converter Temperature Sensor
βͺ Pre Catalytic Converter Temperature Sensor
βͺ Post DPF Exhaust Gas Temperature Sensor
β¦ 308: Manual Transmission/Transaxle, Clutch and Transfer Case
βͺ 308-00: Manual Transmission/Transaxle and Clutch – General
Information – Vehicles With: MT82 6-Speed Manual
Transmission
βͺ General Procedures
βͺ Clutch Pedal Freeplay Adjustment
βͺ 308-01: Clutch – Vehicles With: MT82 6-Speed Manual
Transmission
βͺ Specification
βͺ Description and Operation
βͺ Clutch
βͺ Removal and Installation
βͺ Clutch Disc and Pressure Plate (33.10.01)
βͺ Pilot Bearing (12.21.45)
βͺ 308-02: Clutch Controls – Vehicles With: MT82 6-Speed
Manual Transmission
βͺ Specification
βͺ Description and Operation
βͺ Clutch Controls
βͺ Removal and Installation
βͺ Clutch Master Cylinder (33.20.01) – LHD
βͺ Clutch Master Cylinder (33.20.01) – RHD
βͺ Clutch Slave Cylinder (33.35.01)
βͺ 308-03: Manual Transmission/Transaxle – Vehicles With: MT82
6-Speed Manual Transmission
βͺ Specification
βͺ Description and Operation
βͺ Manual Transmission
βͺ General Procedures
βͺ Transmission Draining and Filling (37.24.01)
βͺ In-Vehicle Repair
βͺ Gearshift Control Shaft Seal (37.23.10)
βͺ Input Shaft Seal (37.23.06)
βͺ Output Shaft Seal (37.23.01)
βͺ Removal and Installation
βͺ Selector Shaft Detents
βͺ 1st-2nd and Reverse Gear Selector Shaft Detents
βͺ Removal
βͺ Transmission (37.20.02.99)
βͺ Disassembly
βͺ Transmission
βͺ Disassembly and Assembly of Subassemblies
βͺ Synchronizers
βͺ Assembly
βͺ Transmission
βͺ Installation
βͺ Transmission (37.20.02.99)
βͺ 308-06: Manual Transmission/Transaxle External Controls –
Vehicles With: MT82 6-Speed Manual Transmission
βͺ Specification
βͺ Description and Operation
βͺ External Controls
βͺ Removal and Installation
βͺ Gearshift Lever (37.16.04)
βͺ 308-07A: Transfer Case – Vehicles With: MT82 6-Speed
Manual Transmission
βͺ Specification
βͺ Description and Operation
βͺ Transfer Case
βͺ General Procedures
βͺ Transfer Case Draining and Filling (41.20.04)
βͺ Transfer Case High/Low Range Selector Rod
Adjustment
βͺ In-Vehicle Repair
βͺ Transfer Case Extension Housing
βͺ Transfer Case Front Output Shaft Seal (41.20.51)
βͺ Transfer Case High/Low Range Linkage
βͺ Transfer Case Input Shaft Seal (41.20.50)
βͺ Transfer Case Lower Cover
βͺ Transfer Case Rear Cover
βͺ Transfer Case Rear Output Shaft Seal (41.20.54)
βͺ Removal
βͺ Transfer Case (41.20.25.99)
βͺ Installation
βͺ Transfer Case (41.20.25)
βͺ 308-07B: Four-Wheel Drive Systems – Vehicles With: MT82 6-
Speed Manual Transmission
βͺ General Procedures
βͺ Differential Lock Indicator Switch Adjustment
βͺ Removal and Installation
βͺ Transfer Case Low Range Indicator Switch
βͺ Differential Lock Indicator Switch
β¦ 309: Exhaust System
βͺ 309-00: Exhaust System – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Exhaust System – ID4 2.2L Diesel
βͺ Component Location
βͺ System Operation and Component Description
βͺ Diagnosis and Testing
βͺ Exhaust System
βͺ Removal and Installation
βͺ Muffler and Tailpipe
βͺ Catalytic Converter (17.50.01)
βͺ Front Muffler
βͺ Diesel Particulate Filter (DPF)
β¦ 310: Fuel System
βͺ 310-00: Fuel System – General Information
βͺ General Procedures
βͺ Diesel Filter Water Drain-Off
βͺ Fuel Tank Draining (19.55.02)
βͺ Low-Pressure Fuel System Bleeding (19.50.07)
βͺ Quick Release Coupling
βͺ 310-01: Fuel Tank and Lines – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Fuel Tank and Lines – ID4 2.2L Diesel
βͺ Removal and Installation
βͺ Fuel Cooler
βͺ Fuel Filter (19.25.03)
βͺ Fuel Level Sender
βͺ Fuel Pump
βͺ Fuel Tank (19.55.01)
βͺ Fuel Tank Filler Pipe (19.55.07)
β’ 4: Electrical
β¦ 412: Climate Control System
βͺ 412-00: Climate Control System – General Information
βͺ Specification
βͺ Description and Operation
βͺ Climate Control System
βͺ Diagnosis and Testing
βͺ Climate Control System
βͺ General Procedures
βͺ Air Conditioning (A/C) System Recovery,
Evacuation and Charging (82.30.02)
βͺ Refrigerant System Tests
βͺ Electronic Leak Detection
βͺ 412-01: Air Distribution and Filtering
βͺ Description and Operation
βͺ Air Distribution and Filtering
βͺ Removal and Installation
βͺ Air Inlet Duct (80.15.31)
βͺ 412-02: Heating and Ventilation
βͺ Specification
βͺ Removal and Installation
βͺ Blower
βͺ Blower Motor (80.20.15)
βͺ Heater Control Valve
βͺ Heater Core (80.20.29)
βͺ Heater Core and Evaporator Core Housing
βͺ Heater Core Housing
βͺ 412-03: Air Conditioning – ID4 2.2L Diesel
βͺ Specification
βͺ Removal and Installation
βͺ Air Conditioning (A/C) Compressor (82.10.20)
βͺ Air Conditioning (A/C) Switch
βͺ Condenser Core (82.15.07)
βͺ Condenser Fan
βͺ De-Icing Switch
βͺ Evaporator Core (82.25.20) (82.25.22)
βͺ Thermostatic Expansion Valve (82.25.01)
βͺ Receiver Drier (82.17.03)
βͺ 412-04: Control Components
βͺ Removal and Installation
βͺ Climate Control Assembly (80.10.02)
βͺ Blower Motor Resistor
β¦ 413: Instrumentation and Warning Systems
βͺ 413-01: Instrument Cluster
βͺ Specification
βͺ Description and Operation
βͺ Instrument Cluster
βͺ Diagnosis and Testing
βͺ Instrument Cluster
βͺ Removal and Installation
βͺ Instrument Cluster (80.20.01.99) (88.20.01)
βͺ Instrument Cluster Lens
βͺ 413-06: Horn
βͺ Removal and Installation
βͺ Horn (86.30.09)
βͺ 413-07: Clock
βͺ Specification
βͺ Removal and Installation
βͺ Clock (88.15.07)
β¦ 414: Battery and Charging System
βͺ 414-00: Battery and Charging System – General Information
βͺ Description and Operation
βͺ Battery Care
βͺ Quiescent Drain
βͺ Diagnosis and Testing
βͺ Charging System
βͺ 414-01: Battery, Mounting and Cables
βͺ Specification
βͺ General Procedures
βͺ Battery Disconnect and Connect
βͺ Removal and Installation
βͺ Battery
βͺ 414-02: Generator and Regulator – ID4 2.2L Diesel
βͺ Specification
βͺ Description and Operation
βͺ Generator – ID4 2.2L Diesel
βͺ Removal and Installation
βͺ Generator (86.10.02)
β¦ 415: Information and Entertainment Systems
βͺ 415-01A: Audio Unit
βͺ Description and Operation
βͺ Audio System
βͺ Removal and Installation
βͺ Audio Unit (86.50.81)
βͺ 415-01B: Information and Entertainment System
βͺ Description and Operation
βͺ Navigation System
βͺ 415-02: Antenna
βͺ Removal and Installation
βͺ Antenna
βͺ 415-03: Speakers
βͺ Description and Operation
βͺ Speakers
βͺ Removal and Installation
βͺ Instrument Panel Speaker (86.50.11)
βͺ D-Pillar Speaker
βͺ Rear Door Speaker (86.50.12)
β¦ 417: Lighting
βͺ 417-01: Exterior Lighting
βͺ Specification
βͺ Description and Operation
βͺ Exterior Lighting
βͺ General Procedures
βͺ Headlamp Adjustment (86.40.17)
βͺ Removal and Installation
βͺ Headlamp Assembly (86.40.49)
βͺ Headlamp Leveling Motor
βͺ Headlamp Leveling Switch
βͺ Headlamp Switch (86.65.09)
βͺ High Mounted Stoplamp (86.41.32)
βͺ License Plate Lamp (86.40.86)
βͺ License Plate Lamp Bulb
βͺ Rear Fog Lamp Bulb
βͺ Rear Lamp Assembly (86.40.70)
βͺ Reversing Lamp
βͺ Reversing Lamp Switch
βͺ Side Marker Lamp
βͺ Side Turn Signal Lamp (86.40.53)
βͺ Stoplamp Switch (70.35.42)
βͺ 417-02: Interior Lighting
βͺ Description and Operation
βͺ Interior Lighting
βͺ Removal and Installation
βͺ Interior Lamp
βͺ Interior Lamp Bulb
β¦ 418: Electrical Distribution
βͺ 418-00: Module Communications Network
βͺ Description and Operation
βͺ Communications Network
βͺ 418-02: Wiring Harnesses
βͺ Description and Operation
βͺ Wiring Harness
βͺ General Procedures
βͺ Wiring Harness Repair
βͺ Removal and Installation
βͺ Engine Wiring Harness (86.70.17)
β¦ 419: Electronic Feature Group
βͺ 419-01A: Anti-Theft – Active
βͺ Description and Operation
βͺ Anti-Theft – Active
βͺ 419-01B: Anti-Theft – Passive
βͺ Description and Operation
βͺ Anti-Theft – Passive
βͺ Removal and Installation
βͺ Passive Anti-Theft System (PATS) Transceiver
βͺ Passive Anti-Theft System (PATS) Module
(86.77.07)
βͺ 419-12: Winch
βͺ Specification
βͺ Description and Operation
βͺ Component Location
βͺ Overview
βͺ System Operation and Component Description
βͺ Diagnosis and Testing
βͺ Winch
βͺ Removal and Installation
βͺ Licence Plate Panel
βͺ Winch
βͺ Winch Cable
βͺ Winch Cable Roller Assembly
βͺ Winch Control Unit
βͺ Winch Gear Assembly
βͺ Winch Motor
βͺ Winch Solenoid
β’ 5: Body and Paint
β¦ 501: Body and Paint
βͺ 501-02: Front End Body Panels
βͺ Removal and Installation
βͺ Fender (76.10.24)
βͺ Fender Splash Shield (76.10.48)
βͺ Hood
βͺ 501-03: Body Closures
βͺ Description and Operation
βͺ Body Closures – Vehicles Built From: 07/2001
βͺ General Procedures
βͺ Taildoor Striker Adjustment
βͺ Door Striker Adjustment
βͺ Removal and Installation
βͺ Door
βͺ Front Door Reinforcement Panel
βͺ Rear Door Reinforcement Panel
βͺ Taildoor
βͺ 501-05: Interior Trim and Ornamentation
βͺ Description and Operation
βͺ Interior Trim
βͺ Removal and Installation
βͺ Cowl Side Trim Panel (76.13.27)
βͺ C-Pillar Upper Trim Panel (76.13.35) – 90/Station
Wagon
βͺ C-Pillar Upper Trim Panel (76.13.35) – 110/Station
Wagon
βͺ Front Door Trim Panel (76.34.01)
βͺ Front Headliner – 90/Station Wagon
βͺ Headliner Rear Trim Panel – 90/110/Station
Wagon
βͺ Interior Rollover Bar
βͺ Rear Door Trim Panel (76.34.04)
βͺ Rear Grab Handle – 90/110/Station Wagon
βͺ Rear Headliner – 90/Station Wagon
βͺ Rear Quarter Trim Panel (76.13.12)
βͺ Steering Column Shrouds (57.40.29)
βͺ Sun Visor
βͺ Taildoor Trim Panel (76.34.09)
βͺ Engine Cover (12.30.50)
βͺ 501-08: Exterior Trim and Ornamentation
βͺ Removal and Installation
βͺ Exterior Rollover Bar
βͺ Radiator Grille (76.55.03)
βͺ Rear Folding Step
βͺ Towbar
βͺ 501-09: Rear View Mirrors
βͺ Removal and Installation
βͺ Interior Mirror (76.10.51)
βͺ Exterior Mirror (76.11.10)
βͺ Exterior Mirror Glass (76.11.08)
βͺ 501-10: Seating
βͺ Specification
βͺ Description and Operation
βͺ Seats
βͺ Removal and Installation
βͺ Front Seat (78.10.44/99)
βͺ Front Seat Backrest
βͺ Front Seat Backrest Cover (78.90.08)
βͺ Front Seat Backrest Heater Mat (78.90.36)
βͺ Front Seat Cushion (78.10.12/99)
βͺ Front Seat Cushion Cover (78.30.01)
βͺ Front Seat Cushion Heater Mat (78.30.23)
βͺ Heated Seat Switch
βͺ Rear Seat (78.10.70/78.10.71)
βͺ Rear Seat Backrest
βͺ Rear Seat Backrest Cover (78.90.72)
βͺ Rear Seat Cushion
βͺ Rear Seat Cushion Cover (78.40.70)
βͺ Third Row Seat (78.10.39)
βͺ Third Row Seat Backrest
βͺ Third Row Seat Backrest Cover (78.90.17)
βͺ Third Row Seat Cushion (78.40.52)
βͺ Third Row Seat Cushion Cover (78.40.06)
βͺ 501-11: Glass, Frames and Mechanisms
βͺ Description and Operation
βͺ Glass, Frames and Mechanisms
βͺ Removal and Installation
βͺ Front Door Window Glass (76.31.01)
βͺ Front Door Window Regulator and Motor
(86.25.03)
βͺ Heated Windshield Relay
βͺ Rear Door Window Glass (76.31.02)
βͺ Rear Door Window Regulator and Motor
(86.25.05)
βͺ Taildoor Window Glass
βͺ Window Control Switch (86.25.08)
βͺ 501-12: Instrument Panel and Console
βͺ Specification
βͺ Description and Operation
βͺ Instrument Panel
βͺ Removal and Installation
βͺ Instrument Panel (76.46.23/99)
βͺ Instrument Panel Console (76.25.03)
βͺ In-Vehicle Crossbeam
βͺ Floor Console (76.25.01)
βͺ Instrument Panel Switches
βͺ 501-14: Handles, Locks, Latches and Entry Systems
βͺ Specification
βͺ Description and Operation
βͺ Handles, Locks, Latches and Entry Systems
βͺ General Procedures
βͺ Latch Cable Adjustment
βͺ Removal and Installation
βͺ Front Door Latch (76.37.12)
βͺ Rear Door Latch (76.37.13)
βͺ Door Lock Cylinder (76.37.39)
βͺ Exterior Front Door Handle (76.58.07)
βͺ Exterior Rear Door Handle (76.58.02)
βͺ Interior Rear Door Handle
βͺ Interior Front Door Handle
βͺ Hood Latch (76.16.21)
βͺ Hood Latch Release Handle (76.16.30)
βͺ Front Door Lock Actuator
βͺ Front Door Push Button Rod and Linkage
βͺ Rear Door Lock Actuator
βͺ Rear Door Push Button Rod and Linkage
βͺ Taildoor Latch (76.37.16)
βͺ Taildoor Lock Cylinder
βͺ Taildoor Lock Motor
βͺ 501-16: Wipers and Washers
βͺ Description and Operation
βͺ Wipers and Washers
βͺ Removal and Installation
βͺ Front Wiper Pivot Arm (84.15.02)
βͺ Rear Window Washer Jet
βͺ Rear Window Wiper Motor (84.35.12)
βͺ Windshield Washer Pump (84.10.21)
βͺ Windshield Wiper Motor (84.15.12)
βͺ Windshield Wiper/Washer Switch (86.65.41)
βͺ Wiper Mounting Arm and Pivot Shaft
βͺ 501-17: Roof Opening Panel
βͺ Removal and Installation
βͺ Roof Opening Panel (76.84.01)
βͺ 501-18: Convertible Top
βͺ Description and Operation
βͺ Convertible Top
βͺ 501-19: Bumpers
βͺ Removal and Installation
βͺ Front Bumper (76.22.49)
βͺ 501-20: Safety Belt System
βͺ Specification
βͺ Description and Operation
βͺ Safety Belt System
βͺ Diagnosis and Testing
βͺ Safety Belt System
βͺ Removal and Installation
βͺ Front Safety Belt Buckle (76.73.30)
βͺ Front Safety Belt Retractor (76.73.13)
βͺ Rear Center Safety Belt Buckle (76.73.64)
βͺ Rear Center Safety Belt Retractor
βͺ Rear Safety Belt Retractor
βͺ Rear Safety Belt Buckle LH (76.73.60)
βͺ Rear Safety Belt Buckle RH (76.73.62)
βͺ Third Row Safety Belt Buckle
βͺ Third Row Safety Belt Retractor (76.73.28)
βͺ 501-25A: Body Repairs – General Information
βͺ Description and Operation
βͺ Body Repairs
βͺ 501-25B: Body Repairs – Corrosion Protection
βͺ Description and Operation
βͺ Corrosion Protection
βͺ 501-25C: Body Repairs – Water Leaks
βͺ Diagnosis and Testing
βͺ Water Leak
βͺ 501-26: Body Repairs – Vehicle Specific Information and
Tolerance Checks
βͺ Description and Operation
βͺ Body and Frame
S.M
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