Landoll Bendi AC Maintenance Manual F-528-1010 – PDF DOWNLOAD

Description

Landoll Bendi AC Maintenance Manual F-528-1010 – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi AC Maintenance Manual F-528-1010 – PDF DOWNLOAD

Language : English
Pages :174
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi AC Maintenance Manual F-528-1010 – PDF DOWNLOAD

Bendi AC 1
Introduction, Safety & Planned Maintenance 7
Before You Begin (Please Read) 7
Introduction 7
Operating Instructions 7
Service Training 7
Tools Needed 7
Replacement Parts 7
General Maintenance Instructions 8
For your Safety 9
Special Notices and Safety Indicators 9
Lock Out/Tag Out 9
Battery Care and Charging 10
Battery Removal and Installation 10
Hydraulic System 11
Towing the Truck 11
General Safety Tips: 11
Towing Vehicle Requirements 11
Towing a Truck in the Reverse Direction 11
Lifting and Blocking the Truck 12
Mast Service Precautions 12
Prior to Tilt Cylinder Repair 13
Mast Removal 13
Cleaning the truck 13
Maintenance Introduction 13
Inspection Sheets 13
Lubrication Specifications 23
Fluid Capacities 24
General Bendi AC Troubleshooting Chart 26
Tires and Brake Assemblies 33
Tire Inspection 33
Visual Inspection 33
Replacing the Drive Tires 34
Checking Steer Wheels 35
Disassembling and Inspecting Wheel Bearings 35
Assembling Wheel Bearings 35
Brake System 36
Brake System Overview 36
Check Service Disc Brakes 36
Changing Brake Pads 37
Drive Wheel Assembly 39
Check Planetary Gear Box 39
Replacing the Brake Caliper Assembly 40
Repairing Brake Caliper Pistons 40
Disc Brake Rotors 41
Measuring Rotor Thickness 41
Check Lateral Run-Out (Warping) 41
Replacing the Brake Rotor Assembly 42
Parking Brake Assembly 42
Parking Brake Lever 42
Checking Parking Brake Adjustment 42
Replacing Parking Brake Lever Assembly 43
Parking Brake Switch 43
Replacing Parking Brake Switch 43
Replacing the Parking Brake Cable 44
Parking Brake Caliper Assembly 44
Changing Parking Brake Pads or Replacing Parking Brake Caliper 44
Brake Pedal Assembly 45
Disc Brakes 45
Master Cylinder 47
Replacing Master Cylinder 47
Bench Bleed the Master Cylinder 47
Check Master Cylinder Fluid Level 48
Bleeding Brakes 48
Service Brake Pedal Assembly 49
Accelerator Pedal Assembly 49
Floor Plate Removal 49
Adjusting Accelerator Pedal 49
Exposing and Maintaining the Traction Motors 50
Traction Drive Assemblies 51
Inspecting the Drive Assembly 51
Hydraulic Components: Motors and Pumps 53
Steering Motor Maintenance 53
Check Hydraulic Oil Level 53
Changing Hydraulic Oil 54
Change the Hydraulic Oil Filter 54
Checking and Adjusting Hydraulic Pressure 55
Hydraulic Steering Motor Maintenance 56
Hydraulic Steer Motor Disassembly 56
Parts Inspection 56
Hydraulic Motor Reassembly 56
Hydraulic Pump Service 56
Power Steering System Maintenance 56
Check Power Steering 56
Filling and Air Bleeding the Power Steering System 57
Hydraulic Components 57
Replacing the Hydraulic Pump and Motor 57
Hydraulic Steer Motor Replacement 58
Checking Steer Pressure 58
Hydraulic Control Valve Assembly 59
Hydraulic Control Valve and Switches Removal 60
Spool Section Rebuild 61
Hydraulic Lift Pot 61
Hydraulic Fittings and Hoses 62
Check Hydraulic Functions 62
Steering Wheel Removal 63
Steering Column (Console) Removal 63
Steering Orbital Control Unit 64
Electrical System 65
Steering Column/Dash Assembly 65
Remove the Display Panel 65
Key Switch 66
Rocker (On/Off) Switches 66
Electrical Contactors 67
Batteries – Care & Replacement 67
Battery Safety 67
Checking Batteries 67
Battery Care 68
Charging the Battery 68
Battery Removal 69
Battery Installation 69
Electrical Static Discharge 69
Electrical Controls and Levers 69
Direction Control Lever 69
Check the Return-to-Neutral 70
Replacing a Complete Control Panel 70
Horn Service 72
Seat Assembly 72
Seat Switch 72
Check Driver’s Seat Switch 72
Truck Lighting 72
Headlights 72
Brake and Tail Lights 72
Back Up Alarms 73
Overhead Guard, Lighting and Alarms 73
Side Shift Circuit Maintenance 73
Check Side Shift circuit performance 73
Fuses 74
ESD Strap 74
Bendi AC Calibration and Programming 75
Controller Theory of Operation 75
1314 Bendi AC Controller Software Program Installation and Operation 77
1314 Installation Procedure 78
1314 Update Procedure 79
Communicating with Bendi AC Controllers 80
Additional 1314 Controller Features 81
Controller Fault History 82
Landoll_TM_S Parameters109
Landoll_P_S Parameters112
Curtis Controller Troubleshooting113
PROGRAM TROUBLESHOOTING CHART114
Controller Maintenance120
Controller Cleaning120
Programmer Menus120
Truck Lubrication and Chain Maintenance121
Lubricating the Truck121
Tilt Cylinder Clevis121
Main Rotation Bearings121
Fork Positioner Lubrication, Non-Side Shifting (Option)122
Lubricate Steer Wheel Knob122
Chain Lubrication122
Chain Adjustment122
Measuring Chain Stretch122
Check Primary Lift Chain123
Check Lift Operation123
Checking and Adjusting Degree of Tilt123
Disconnecting the Tilt Cylinder124
Supplier Provided Documentation125
Lift Technologies Mast Service Manual125
Models 30D/35D/40D/50D/55D/60D125
Table of Contents – page 5125
687250 R3 30D thru 60D Mast Service Manual127
Bendi AC BackCover173

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