Landoll Bendi AC Series 6 Forklift Maintenance Manual F-857-0119

Description

Landoll Bendi AC Series 6 Forklift Maintenance Manual F-857-0119 –  PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi AC Series 6 Forklift Maintenance Manual F-857-0119 –  PDF DOWNLOAD

Language : English
Pages :126
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi AC Series 6 Forklift Maintenance Manual F-857-0119 –  PDF DOWNLOAD

Manuals for the Bendi AC Series 6 2
Introduction, Safety, and Specifications 9
Before You Begin 9
Introduction 9
Operating Instructions 9
Service Training 9
Required Tools 9
Models Covered* 9
Decal Identification 10
Replacement Parts 12
General Maintenance Instructions 12
Safety Guidelines 13
Lock Out/Tag Out 13
Battery Safety 13
Charging Safety 14
Hydraulic System 15
Lifting and Blocking the Forklift 15
Tilt Cylinder Repair 15
Mast Service Precautions 16
Emergency STOP 16
Towing the Forklift 16
Specifications 18
Lubrication Specifications 18
Torque Specifications 18
Fluid Capacities 18
General Torque Specifications (rev 4/97) 19
UNC SAE Torque Specifications 19
UNF SAE Torque Specifications 19
Metric Torque Specifications 20
Metric Torque Specifications 20
Hydraulic Fitting Torque Specifications (REV 10/97) 20
Parker® Brand Fittings 20
Aeroquip® Brand Fittings 21
Gates® Brand Fittings 21
Inspections 23
Inspection Introduction 23
Initial Inspection 23
Items Furnished with the Forklift 23
Items Required 23
Tools and Test Equipment 23
To Prepare the Forklift 24
Daily Inspection Checklist 24
Operator Daily Pre-Shift Inspection Checklist – Bendi Series 6 25
Daily Inspections 26
Safety Warnings and Manual 26
Data Plate 26
Wheels and Tires 26
ESD Straps 26
Parking Brake 27
Service Brakes 27
Check the Brake Fluid Level 27
Forks 27
Mast Racking 27
Hydraulic Oil 27
Hydraulic Cylinders, Hoses, and Fittings 27
Battery 27
Specific Gravity Correction 28
Battery Restraint System 28
Operator Controls 28
Seat 30
Scheduled Maintenance 33
Scheduled Inspections and Maintenance Requirements 33
Tools and Equipment Required 33
Cleaning and Inspecting the Forklift 34
Inspection and/or Maintenance 34
Performance Testing 34
1st 100 Hours or 2 Week Checklist 35
Mast Chains 35
Measuring Chain Stretch 35
Check Primary Lift Chain 35
Check Lift Operation 35
Load Backrest 35
Wheels and Tires 36
Hydraulic Oil Check 36
Steering Actuator 36
Front Plate 36
Planetary Gear Box 36
500 Hour or Monthly Inspections 37
Hydraulic Maintenance 37
Battery 38
Controllers and Wire Connections 38
Steering 39
Brakes 39
Wheels and Tires 39
Motors and Gearboxes 39
General Mast Inspection 39
Forks 40
Major Structural Points 40
Rust Or Corrosion 40
Overhead Guard 40
Forklift Lubrication 41
Tilt Cylinder Fixed End Bearing 42
Fork Positioner Lubrication (Option) 42
2000 Hour or Yearly Inspections 42
Brake Fluid Change 42
Change Planetary Gear Box Oil 42
4500 Hour Inspection 42
Hydraulic Oil Change 42
1st 100 Hour Technicians Inspection Checklist – Bendi Series 6 43
500 Hour Technicians Inspection Checklist – Bendi Series 6 44
2000 Hour Technician Inspection Checklist – Bendi Series 6 46
4500 Hour Technician Inspection Checklist – Bendi Series 6 46
Troubleshooting 47
Preliminary Procedures 47
Troubleshooting Charts 47
Corrective Maintenance 61
Corrective Maintenance 61
Battery 61
Replacing the Battery 61
Charging a Wet Cell Battery 63
Battery Restraint System and Roll-out Option 63
Mast and Front End 63
Removing the Forks 63
Repairing Forks 64
Load Testing Forks 64
Mast Removal 64
Removing Front Plate Assembly 65
Removing the Tilt Cylinder 65
Floor Plate Removal 66
Tires 67
Tire Inspection 67
Extending Tire Life 68
Brakes 68
General Information 68
Check Service Disc Brakes 69
Required Tools 69
Disc Brake Rotors 70
Parking Brake System 74
Parking Brake Assembly 74
Parking Brake Lever 74
Checking the Parking Brake Switch 75
Replacing Parking Brake Switch 75
Replacing the Parking Brake Cable 76
Parking Brake Caliper Assembly 76
Changing Parking Brake Pads or Replacing Parking Brake Caliper 76
Brake Pedal 77
Replacing the Rotary Pot 78
Brake Hydraulics 79
Replacing Master Cylinder 79
Bench Bleed the Master Cylinder 80
Check Master Cylinder Fluid Level 80
Bleeding Brakes 81
Replacing Any Other Hydraulic Brake Component 82
Electrical 82
Electrical Static Discharge 82
ESD Strap 82
Direction Control Switch 82
Check the Return-to-Neutral 83
High Current Connections Definition 83
Hydraulics 84
Check Hydraulic Functions 84
Hydraulic Oil 84
Hydraulic System Components 87
Replacing the Hydraulic Pump and Motor 87
Hydraulic Control Valve Assembly 87
Hydraulic Control Valve and Switches Removal 88
Hydraulic Lift Spool Sensor 89
Hydraulic Fittings and Hoses 90
Side Shift Circuit 90
Steering 91
Steering Wheel Removal 91
Steering Column (Console) Removal 91
Steering Orbital Control Unit 92
Front Rotation Assembly 92
Removing the Steering Actuator 92
Steer (Front Rotation) Sensor 94
Steering Column and Dash Display Assembly 94
Powertrain 96
Inspecting the Drive System 96
Rear Wheel Assembly 96
Replacing the Gear Box 96
Replacing the Traction Drive Motor 97
Load Axle 98
Accelerator Pedal Assembly 99
Safety Features100
Horn Service100
Replacing the Seat Switch and Cable100
Seat Switch100
Overhead Guard, Lighting and Alarms100
Fuses101
Calibration and Programming103
Controller Theory of Operation103
Dash Display Key Legend103
Dash Display Parameters103
Forklift Calibration104
1314 Software Program Installation and Operation104
Software Installation Procedure106
1314 Software Features and Functionality107
Main Features107
Communicating with Bendi Series 6 Controllers108
Programming the Bendi Series 6 Controllers108
Programming the Bendi Series 6 Master, Pump and Slave Controllers109
Truck Type Setup110
Programming Bendi Series 6111
Front and Valve I/O Modules111
Master Controller114
Program114
Truck Selection 1-B30, 2-B40, 3-B40VNA, 4-B5X114
Landoll Traction114
Hour Meter115
Maintenance Due115
1- Speed Mode115
Response115
Fine Tuning117
Current Limits117
Battery118
Monitor119
Landoll119
Inputs120
Outputs120
Battery121
Motor121
Controller121
Vehicle122
CAN Status122
Supplier Documents123
Lift Technologies Mast Service Manual123

IMAGES PREVIEW OF THE MANUAL:

S.M 5/24