Landoll Bendi AC Series Maintenance Manual – PDF DOWNLOAD

Description

Landoll Bendi AC Series Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi AC Series Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :173
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi AC Series Maintenance Manual – PDF DOWNLOAD

Bendi AC MM 1
Introduction,Safety,Preventative Maintenance 9
Before You Begin (Please Read) 9
Introduction 9
Operating Instructions 9
Service Training 9
Tools Needed 9
Replacement Parts 9
General Maintenance Instructions 10
For your Safety 11
Special Notices and Safety Indicators 11
Lock Out/Tag Out 11
Battery Care and Charging 12
Battery Removal and Installation 12
Hydraulic System 13
Towing the Truck 13
General Safety Tips: 13
Towing Vehicle Requirements 13
Towing a Truck in the Reverse Direction 13
Lifting and Blocking the Truck 14
Mast Service Precautions 14
Prior to Tilt Cylinder Repair 15
Prior to Mast Removal 15
Cleaning the truck 15
Maintenance Introduction 15
Inspection Sheets 15
Lubrication Specifications 25
Fluid Capacities 26
Torque Specifications 26
General Torque Specifications (Rev 4/97) 26
Torque Specified In Foot Pounds 27
Hydraulic Fitting Torque Specifications 28
Hydraulic Torque Specified In Foot Pounds 28
General Bendi AC Troubleshooting Chart 29
Tires and Brake Assemblies 35
Tire Inspection 35
Visual Tire Inspection 35
Replacing the Drive Tires 36
Checking Steer Wheels 37
Disassembling and Inspecting Wheel Bearings 37
Assembling Wheel Bearings 37
Brake System 38
Brake System Overview 38
Check Service Disc Brakes 38
Changing Brake Pads 39
Replacing the Brake Caliper Assembly 40
Repairing Brake Caliper Pistons 41
Disc Brake Rotors 41
Measuring Rotor Thickness 42
Check Lateral Run-Out (Warping) 42
Replacing the Brake Rotor Assemblies 42
Parking Brake Assembly 42
Parking Brake Lever 42
Checking Parking Brake Adjustment 43
Replacing Parking Brake Lever Assembly 43
Parking Brake Switch 43
Replacing Parking Brake Switch 43
Replacing the Parking Brake Cable 44
Parking Brake Caliper Assembly 44
Changing Parking Brake Pads or Replacing Parking Brake Caliper 44
Brake Pedal Assembly 45
Disc Brakes 45
Brake Pedal 45
Brake Light/Accelerator Switch 45
Master Cylinder 46
Replacing Master Cylinder 46
Bench Bleed the Master Cylinder 47
Check Master Cylinder Fluid Level 47
Bleeding Brakes 48
Service Brake Pedal Assembly 49
Floor Plate Removal 49
Drive Wheel Assembly 50
Check Planetary Gear Box 50
Accelerator Pedal Assembly 51
Adjusting Accelerator Pedal 51
Replacing Accelerator Module 51
Exposing and Maintaining the Traction Motors 52
Traction Drive Assemblies 52
Inspecting the Drive Assembly 52
Hydraulic Components: Motors and Pumps 53
Steering Motor Maintenance 53
Check Hydraulic Oil Level 53
Changing Hydraulic Oil 54
Change the Hydraulic Oil Filter 54
Checking and Adjusting Hydraulic Pressure 55
Hydraulic Steering Motor Maintenance 56
Hydraulic Steer Motor Disassembly 56
Parts Inspection 56
Hydraulic Motor(s) Reassembly 56
Hydraulic Pump Service 56
Power Steering System Maintenance 56
Check Power Steering 56
Filling and Air Bleeding the Power Steering System 57
Hydraulic Components 57
Replacing the Hydraulic Pump and Motor 57
Hydraulic Steer Motor Replacement 58
Checking Steer Pressure 58
Hydraulic Control Valve Assembly 59
Hydraulic Control Valve and Switches Removal 60
Spool Section Rebuild 61
Hydraulic Lift Pot 61
Hydraulic Fittings and Hoses 61
Check Hydraulic Functions 62
Side Shift Circuit Maintenance 62
Check Side Shift circuit performance 62
Steering Wheel Removal 63
Steering Column (Console) Removal 63
Steering Orbital Control Unit 64
Electrical System 65
Steering Column/Dash Assembly 65
Remove the Display Panel 65
Keyswitch 66
Rocker (On/Off) Switches 66
Electrical Contactors 66
Battery – Safety, Care & Replacement 67
Battery Safety 67
Checking Batteries 67
Battery Care 68
Charging the Battery 68
Cleaning the Battery 68
Battery Removal 69
Battery Installation 69
Electrical Static Discharge 69
ESD Strap 69
Electrical Controls and Levers 70
Direction Control Lever 70
Check the Return-to-Neutral 70
Replacing a Complete Control Panel 71
High Current Connections Definition: 71
Horn Service 72
Removing the horn 72
Seat Assembly 72
Seat Switch 72
Check Driver’s Seat Switch 72
Truck Lighting 73
Headlights 73
Brake and Tail Lights 73
Back Up Alarms 73
Overhead Guard, Lighting and Alarms 73
Fuses 74
Bendi AC Calibration and Programming 75
Controller Theory of Operation 75
Dash Display Parameters 75
Truck Calibration 75
1314 Bendi AC Controller Software Program Installation and Operation 77
USB to Serial Port Adaptor Cable 77
1314 Installation Procedure 78
1314 Update Procedure 80
Communicating with Bendi AC Controllers 80
Additional 1314 Controller Features 82
Controller Fault History 83
Monitoring Default Parameters106
Factory Set Parameter Details:107
Landoll_TM_S Parameters110
Landoll_P_S Parameters113
Curtis Controller Troubleshooting114
PROGRAM TROUBLESHOOTING CHART115
Controller Maintenance121
Controller Cleaning121
Programmer Menus121
Truck Lubrication and Chain Maintenance123
Lubricating the Truck123
Tilt Cylinder Clevis123
Main Rotation Bearings123
Fork Positioner Lubrication, Non-Side Shifting (Option)124
Lubricate Steer Wheel Knob124
Chain Lubrication124
Chain Adjustment124
Measuring Chain Stretch124
Check Primary Lift Chain125
Check Lift Operation125
Checking and Adjusting Degree of Tilt125
Adjusting the degree of tilt:125
Disconnecting the Tilt Cylinder126
Supplier Provided Documentation127
Lift Technologies Mast Service Manual127
Models 30D/35D/40D/50D/55D/60D127
687250 R3 30D thru 60D Mast Service Manual wo Logos129
Bendi AC BackCover172

IMAGES PREVIEW OF THE MANUAL:

S.M 07/24