Landoll Bendi B3/30 AC Maintenance Manual – PDF DOWNLOAD

Description

Landoll Bendi B3/30 AC Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi B3/30 AC Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :174
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi B3/30 AC Maintenance Manual – PDF DOWNLOAD

Introduction, Safety & Planned Maintenance 3
Before You Begin (Please Read) 3
Introduction 3
Operating Instructions 3
Service Training 3
Tools Needed 3
Replacement Parts 3
General Maintenance Instructions 4
For your Safety 5
Lock Out/Tag Out 5
Battery Care and Charging 6
Battery Removal and Installation 6
Hydraulic System 7
Towing the Truck 7
General Safety Tips: 7
Towing Vehicle Requirements 7
Towing a Truck in the Reverse Direction 7
Lifting and Blocking the Truck 8
Mast Service Precautions 8
Disconnecting the Tilt Cylinder 9
Mast Removal 9
Cleaning the Truck 9
Maintenance Introduction 9
Inspection Sheets 9
Lubrication Specifications 20
Torque Specifications 21
Fluid Capacities 21
General Torque Specifications (R 4/97) 22
Torque Specified in Foot Pounds 22
Hydraulic Fitting Torque Specifications 23
Hydraulic Fittings Torque Specified 23
General Bendi AC Troubleshooting Chart 24
Tires, Brakes and Drivetrain 31
Floor Plate 31
Floor Plate Removal and Assembly 31
Visual Inspection 32
Replacing the Drive Tire 33
Disassembling and Inspecting Rear Wheel Bearings 34
Replacing the Braking Tires 34
Assembling Rear Wheel Bearings 34
Brake System 35
Brake System Service 35
Check Service Drum Brakes 35
Repairing Brake Wheel Cylinders 37
Hydraulic Brake Drums 38
Measure Brake Drum Diameter 38
Replacing Brake Drum Assemblies 38
Parking Brake Assembly 39
Parking Brake Lever 39
Replacing Parking Brake Lever Assembly 39
Parking Brake Switch 40
Replacing Parking Brake Switch 40
Replacing the Parking Brake Cable 40
Parking Brake Assembly 41
Brake Pedal Assembly 41
Master Cylinder 42
Replacing Master Cylinder 42
Bench Bleed the Master Cylinder 43
Check Master Cylinder Fluid Level 43
Bleeding Brakes 44
Service Brake Pedal Assembly 45
Traction Motor, and Gear Box 45
Removing the Drive Wheel 45
Checking Drive Wheel Gearbox 45
Servicing the Drive Train Assembly 45
Gearbox Replacement 47
Traction Drive Motor Service 47
Accelerator Pedal 48
Adjusting Accelerator Pedal 48
Hydraulic Oil, Motors, Pumps, and Cylinders 49
Hydraulic Components 49
Hydraulic System Maintenance 49
Check Hydraulic Oil Level 49
Changing Hydraulic Oil 50
Change the Hydraulic Oil Filter 50
Checking and Adjusting Hydraulic Pressure 51
Steering Motor Service 52
Load Sense Steering System 52
Power Steering System Maintenance 52
Check Power Steering 52
Filling and Air Bleeding the Power Steering System 52
Steer Motor Maintenance 53
Parts Disassembly and Inspection 53
Hydraulic Pump Service 53
Replacing the Hydraulic Pump and Motor 53
Hydraulic Steer Motor Replacement 54
Checking Steer Pump Pressure 54
Hydraulic Control Valve Assembly 55
General 55
Hydraulic Control Valve and Switches Removal 56
Spool Section Rebuild 56
Hydraulic Lift Sensor 57
Hydraulic Fittings and Hoses 57
Check Hydraulic Functions 58
Electrical System 59
Steering Column/Dash Assembly 59
Remove the Display Panel 59
Key Switch 60
Rocker (On/Off) Switches 60
Steering Wheel Removal 61
Steering Column (Console) Removal 61
Steering Orbital Control Unit 62
Electrical Contactors 62
Batteries – Care and Replacement 62
Checking Batteries 63
Battery Care 63
Charging the Battery 63
Battery Removal 64
Battery Installation 64
Electrical Static Discharge 64
Electrical Controls and Levers 64
Direction Control Lever 64
Check the Return-to-Neutral 65
Replacing a Complete Control Panel 65
Horn Service 66
Seat Assembly 66
Seat Switch 66
Check Driver’s Seat Switch 66
Truck Lighting 67
Headlights 67
Brake and Tail Lights 67
Back Up Alarms 67
Overhead Guard, Lighting and Alarms 67
Side Shift Circuit Maintenance 68
Check Side Shift Circuit Performance 68
Steering Potentiometer Replacement 68
Fuses 69
ESD Strap 69
Bendi B3/30 AC Calibration and Programming 71
Controller Theory of Operation 71
1314 Bendi AC Controller Software Program Installation and Operation 73
1314 Installati on Procedur e 74
1314 Update Proced ure 75
Communicatin g with Bendi AC Controllers 76
Additiona l 1314 Controlle r Features 77
Controller Fault History 78
Landoll_TM_S Parameters105
Landoll_P_S Parameters108
CURTIS CONTROLLER TROUBLESHOOTING109
Controller Maintenance116
Controller Cleaning116
PROGRAMMER MENUS116
Truck Lubrication and Chain Maintenance119
Lubricating the Truck119
Tilt Cylinder Clevis119
Main Rotation Bearings120
Fork Positioner Lubrication, Non-Side Shifting (Option)120
Chain Lubrication120
Chain Adjustment120
Measuring Chain Stretch121
Check Primary Lift Chain121
Check Lift Operation121
Checking and Adjusting Degree of Tilt121
Removing the Tilt Cylinders122
Removing the Mast From Truck123
Supplier Provided Documentation125
Lift Technologies Mast Service Manual125
Models 30D/35D/40D/50D/55D/60D125
Table of Contents – page 5125

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