Landoll Bendi B30 and B40 AC/DS DuraSteer™ Maintenance Manual F-649-R0

Description

Landoll Bendi B30 and B40 AC/DS DuraSteer™ Maintenance Manual F-649-R0  – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi B30 and B40 AC/DS DuraSteer™ Maintenance Manual F-649-R0  – PDF DOWNLOAD

Language : English
Pages :140
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi B30 and B40 AC/DS DuraSteer™ Maintenance Manual F-649-R0  – PDF DOWNLOAD

Introduction, Safety, and Specifications 9
Before You Begin 9
Introduction 9
Operating Instructions 9
Service Training 9
Required Tools 9
Decal Identification 10
Replacement Parts 12
General Maintenance Instructions 12
Safety Guidelines 13
Lock Out/Tag Out 13
Battery Safety 13
Battery Removal and Installation 14
Good Battery Care Recommendations 14
Hydraulic System 15
Lifting and Blocking the Forklift 16
Prior to TIlt Cylinder Repair 16
Mast Service Precautions 16
Mast Removal 16
Cleaning & Inspecting the Forklift 17
Specifications 18
Lubrication Specifications 18
Torque Specifications 18
Fluid Capacities 18
UNC SAE Torque Specifications 19
UNF SAE Torque Specifications 19
Metric Torque Specifications 20
Parker® Brand Fittings 21
Aeroquip® Brand Fittings 21
Gates® Brand Fittings 22
Emergency STOP 23
Towing the Forklift 23
Inspections 25
Inspection Introduction 25
Daily Inspection Checklist 25
Operator’s Daily Checklist 26
1st 50 Hours or 2 Weeks 27
500 Hour or Monthly Checklist 28
2000 Hour or Yearly Checklist 30
Inspections and Scheduled Maintenance Requirements 31
Tools and Equipment Required 31
Cleaning and Inspecting the Forklift 32
Inspection and/or Maintenance 32
Performance Testing 32
Daily Inspections 32
Safety Warnings and Manual 32
Data Plate 33
Wheels and Tires 33
ESD Straps 33
Parking Brake 33
Service Brakes 34
Forks 34
Mast Racking 34
Hydraulic Oil 34
Hydraulic Cylinders, Hoses, and Fittings 34
Battery 34
Battery Restraint System and Rollout Option 38
Operator Controls 38
Dash Display 38
Steering 38
Accelerator 39
Lift/Lower Control 39
Tilt Control 39
Side-Shift Control 39
Direction Control 39
Speed Switch 39
Return To Neutral 40
Horn 40
Lights and Alarm 40
Seat 40
Scheduled Maintenance 41
1st 50 Hours or 2 Week Checklist 41
Mast Chains 41
Load Backrest 42
Wheels and Tires 42
Hydraulic Oil Check 42
Steering Actuator 42
Front Plate 42
Gear Box 42
500 Hour or Monthly Inspections 43
Operator’s Seat and Controls 43
Hydraulic Maintenance 43
Checking and Adjusting Hydraulic Pressure 44
Steering 44
Brakes 44
Wheels and Tires 44
Motors and Gearboxes 45
General Mast Inspection 45
Forks 45
Major Structural Points 45
Battery 46
Controllers and Wire Connections 46
Forklift Lubrication 46
2000 Hour or Yearly Inspections 47
Brake Fluid Change 47
Change Planetary Gear Box Oil 47
4500 Hour Inspection 47
Hydraulic Oil Change 47
Troubleshooting 49
Preliminary Procedures 49
Troubleshooting Charts 49
Visual Problems 50
Audible Problems 53
Hydraulic Problems 56
Brake Problems 61
Electrical Problems 62
Corrective Maintenance 63
Corrective Maintenance 63
Mast and Front End 64
Removing the Forks 64
Repairing Forks 64
Load Testing Forks 64
Removing the Mast From the Forklift 64
Removing Front Plate Assembly 65
Removing the Tilt Cylinder 65
Floor Plate Removal 67
Brakes 67
General Information 67
Check Service Disc Brakes 68
Required Tools 68
Disc Brake Rotors 69
Replacing the Brake Caliper Assembly 71
Replacing Brake Lines 72
Changing Brake Pads 72
Parking Brake System 73
Brake Pedal 77
Replacing the Linear or Rotary Pot 78
Brake Hydraulics 79
Replacing Any Other Hydraulic Brake Component 82
Electrical 82
Electrical Static Discharge 82
ESD Strap 82
Inspecting the Contactors 83
Direction Control Lever 83
Replacing a Complete Control Panel 84
Hydraulics 85
Check Hydraulic Functions 85
Hydraulic Oil 85
Hydraulic System Components 87
Hydraulic Fittings and Hoses 91
Side Shift Circuit 92
Steering 92
Steering Wheel Removal 92
Steering Column (Console) Removal 92
Steering Orbital Control Unit 93
Front Rotation Assembly 94
Steer (Front Rotation) Sensor 95
Steering Column and Dash Display Assembly 96
Powertrain 98
Inspecting the Drive System 98
Rear Wheel Assembly 98
Check Planetary Gear Box 99
Replacing the Gear Box100
Replacing the Traction Drive Motor101
Load Axle101
Accelerator Pedal Assembly103
Safety Features104
Horn Service104
Replacing the Switch and Cable104
Seat Switch104
Overhead Guard, Lighting and Alarms105
Fuses106
Calibration and Programming107
Controller Theory of Operation107
Dash Display Parameters108
Forklift Calibration108
1314 Controller Software Installation and Operation109
Software Installation Procedure111
Software Update Procedure114
Communicating with Bendi AC/DS Controllers115
Menu Overview117
Program Menu Legend117
Landoll Traction Menu119
1 – Speed Mode120
Throttle122
Brake123
Battery124
Dual Drive125
Device Parameter Monitor126
Landoll Parameter Details126
Inputs Parameter Details127
Outputs Parameter Details127
Battery Parameter Details127
Motor Parameter Details128
Controller Parameter Details128
Cutback Parameter Details129
Vehicle Parameter Details129
CAN Status Parameter Details129
Curtis Controller Troubleshooting129
LED Legend130
Controller Fault History130
Controller Troubleshooting Chart131
Controller Maintenance138
Controller Cleaning138

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