Landoll Bendi B40i3 Forklift Maintenance Manual – PDF DOWNLOAD

Description

Landoll Bendi B40i3 Forklift Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi B40i3 Forklift Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :250
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi B40i3 Forklift Maintenance Manual – PDF DOWNLOAD

Bendi B40i3 1
Introduction, Safety and Inspection 9
Before You Begin (Please Read) 9
Introduction 9
Operating Instructions 9
Service Training 9
Tools Needed 9
Replacement Parts 9
General Maintenance Instructions 10
For your Safety 11
Battery Safety Rules: 11
Hydraulic System 11
Towing the Truck 11
Towing Vehicle Requirements 12
Towing a Truck in the Reverse Direction 12
Lifting and Blocking the Truck 13
Mast Service Precautions 14
Disconnecting the Tilt Cylinder 14
Mast Removal 14
Cleaning & Inspecting the Truck 15
Maintenance Introduction 15
Inspection Sheets 15
Lubrication Specifications 23
Torque Specifications 23
Fluid Capacities 23
Inspection & Preventative Maintenance 27
Planned Inspections and Maintenance Requirements 27
Tools or Equipment Required 27
Preparing for Inspection or Maintenance 28
Performance Testing 28
Completing Performance Testing 29
Daily Inspection 29
Fuel System Check 29
Power Steering Check 29
Checking the Battery 30
Check Hydraulic Functions 30
Check Driver’s Seat Switch 30
Check Hydraulic Oil Level 30
Check engine oil level 31
Check Primary Lift Chain 32
Inspect Tires 32
Flat-spotting 33
To Extend Tire Life 33
50 Hours Inspection 33
300 Hours Inspection 34
Check Nuts, Bolts, and Screws 34
Check Lift Operation 34
Drive Wheel Lug Nuts 34
Hydraulic System Maintenance 35
Side Shift Circuit Maintenance 35
Identification Plate and Safety Warnings 35
Check Tilt Cylinder Racking 36
Tilt Cylinder Racking and Tilt Degree Settings 36
Lubricating the Truck 37
Cooling System 41
Air Filter 42
Change Engine Oil and Filter 42
600 Hour Inspection 43
Change Hydraulic Oil and Tank Filter 43
Floor Plate Removal 43
Mast Maintenance 45
Load Roller Maintenance 45
Chain Maintenance 46
Fork Inspection 47
Lubricate Steer Wheel Knob 49
2000 Hours Inspection 49
Change Hydraulic Oil 49
Troubleshooting and Corrective Maintenance 51
Troubleshooting 51
ENGINE PROBLEMS 51
ELECTRICAL PROBLEMS 57
AUDIBLE PROBLEMS 58
VISIBLE PROBLEMS 61
Corrective Maintenance 64
Before You Begin 64
Lifting the Truck 64
Floor Plate(s) Removal 65
Removing Forks 66
Repairing Forks 66
Load Testing Forks 66
Side Shifter 66
Mast 67
Removing the Mast From the Truck 67
Tilt Cylinders, from S/N # 5913 on 69
Front Axle Assembly 71
To Check Load Wheels 71
Wheel Bearings, Seals and Race 72
Removing the Front Axle 73
Articulation Bearing and Seal 73
Front Rotation Assembly 74
Removing the Bull Gear 74
Rotation Seals and Bearings 74
Stop Block 76
Steer (Front Rotation) Pot 76
Steering Motor and Support Bearing 77
Auxiliary Pump – Steer and Lift Circuit 78
Accelerator and Brakes 79
Replacing the Throttle (Accelerator) Pedal Assembly 79
Stop Pedal/Park Brake Assembly 80
Checking the Park Brake efficiency 80
Steering Column and Console Assembly 80
Remove Right Side Cover 81
Display 81
Key Switch 82
Option Rocker (On/Off) Switches 82
Steering Wheel 82
Steering Column (Console) 83
Orbital Steer Unit 84
Load Sense Steering System 84
Steering Counterbalance Valve 85
Hydraulic Control Valve Assembly 85
General 85
Hydraulic Control Valve 87
Steer System Relief Valve 87
Hydrostatic Pump 88
Charge Pressure Check 88
To Remove and Replace the Hydrostatic Pump 89
To Prime the Hydrostatic Pump 90
Hydrostatic Drive Motor Assembly 90
To Remove Drive Wheels 90
Hydrostatic Drive Motors – Rear 92
To Replace Hydrostatic Drive Motor Assembly 92
Brake Service and Repair 93
Reassembly 95
Seat Assembly/Horn103
Seat Switch103
Horn and Direction Control103
Engine Assembly105
Engine105
Fuel System105
Cooling Fan105
Radiator/Oil Cooler105
Overhead Guard/Lighting/Alarms106
Back Up Alarms106
Hydraulic Fittings and Hoses106
Calibration and Programming108
Vehicle Controller “Plus 1” Calibration and Programming108
Getting Started Using Plus 1 Software108
ECU Downloading and Type110
Log Functions112
Dash Display Calibration and Operation125
Engine with Fuel System128
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection128
24L LPG Engine GM Service Notes129
24L LPG Engine System Operation Overview129
24L LPG Engine System Operation130
Fuel System Quick Troubleshooting Guide135
24L LPG Engine Quick Trouble Shooting Guide138
First Check For DTC Faults138
If ECU Can Not Communicate With The S3000 Monitor:138
Is The Throttle In Limp Home Mode?139
If the Engine cranks but will not start or runs poorly, with no DTC’S140
DTC codes141
Getting Started Using Kvaser(S3000) Engine Diagnostics Software144
24 Liter GM 4 Cylinder Engine148
GM Engine Supplier Provided Documentation150
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection150
Table of Contents – page 3150
2_4L Engine Supplier Provided Service Manual152
Chapter 7 Lift Tek Supplier Info204
Lift Tech Supplier Provided Documentation204
Lift Technologies Mast Service Manual204
Models 30D/35D/40D/50D/55D/60D204
Table of Contents – page 4204
687250 R3 30D thru 60D Mast Service Manual wo Logos206
B40i3 BackCover249

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