Landoll Bendi B40i4 Maintenance Manual – PDF DOWNLOAD

Description

Landoll Bendi B40i4 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi B40i4 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :252
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi B40i4 Maintenance Manual – PDF DOWNLOAD

1 Introduction, Safety and Inspection
Before You Begin (Please Read) 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For your Safety 1-3
Battery Safety Rules: 1-3
Hydraulic System 1-3
Towing the Truck 1-3
Towing Vehicle Requirements 1-4
Towing a Truck in the Reverse Direction 1-4
Lifting and Blocking the Truck 1-5
Prior to Tilt Cylinder Repair 1-6
Mast Removal 1-6
Cleaning & Inspecting the Truck 1-7
Maintenance Introduction 1-7
Inspection Sheets 1-7
Lubrication Specifications 1-15
Torque Specifications 1-15
Fluid Capacities 1-15
2 Planned Maintenance
Planned Maintenance Requirements 2-1
Tools or Equipment Required 2-1
Preparing for Inspection or Maintenance 2-2
Performance Testing 2-2
Completing Performance Testing 2-3
Daily Inspection 2-3
Fuel System Check 2-3
Power Steering Check 2-3
Checking the Battery 2-4
Check Hydraulic Functions 2-4
Check Driver’s Seat Switch 2-4
Check Hydraulic Oil Level 2-4
Check Engine Oil Level 2-6
Check Primary Lift Chain 2-7
Inspect Tires 2-7
Flat-spotting 2-8
To Extend Tire Life 2-8
F-581-R1 ii
300 Hours Inspection 2-9
Check Nuts, Bolts, and Screws 2-9
Check Lift Operation 2-9
Drive Wheel Lug Nuts 2-10
Hydraulic System Maintenance 2-10
Side Shift Circuit Maintenance 2-10
Identification Plate and Safety Warnings 2-10
Check Tilt Cylinder Racking 2-11
Tilt Cylinder Racking and Tilt Degree Settings 2-11
Lubricating the Truck 2-13
Cooling System 2-17
Air Filter 2-17
Change Engine Oil and Filter 2-18
600 Hour Inspection 2-19
Change Hydraulic Oil and Tank Filter 2-19
Floor Plate Removal 2-20
Mast Maintenance 2-21
Load Roller Maintenance 2-21
Chain Maintenance 2-22
Lubricate Steer Wheel Knob 2-22
Fork Inspection 2-23
2000 Hours Inspection 2-24
Change Hydraulic Oil 2-24
3 Troubleshooting and Corrective Maintenance
Troubleshooting 3-1
ENGINE PROBLEMS 3-1
ELECTRICAL PROBLEMS 3-6
AUDIBLE PROBLEMS 3-7
VISIBLE PROBLEMS 3-9
Corrective Maintenance 3-14
Lifting the Truck 3-14
Floor Plate(s) Removal 3-15
Removing Forks 3-16
Repairing Forks 3-16
Load Testing Forks 3-16
Side Shifter 3-16
Mast 3-17
Removing the Mast From the Truck 3-17
Tilt Cylinders, from S/N # 5913 on. 3-20
Front Axle Assembly 3-21
To Check Load Wheels 3-21
Wheel Bearings, Seals and Race 3-22
Removing the Front Axle 3-24
Articulation Bearing and Seal 3-24
iii F-581-R1
Front Rotation Assembly 3-25
Removing the Bull Gear 3-25
Rotation Seals and Bearings 3-25
Stop Block 3-27
Steer (Front Rotation) Pot 3-27
Steering Actuator 3-28
Auxiliary Pump – Steer and Lift Circuit 3-29
Drive and Stop Pedals 3-30
Replacing the Drive (Accelerator) Pedal Assembly 3-30
Stop Pedal/Park Brake Assembly 3-31
Checking the Park Brake efficiency 3-31
Steering Column and Console Assembly 3-31
Remove Right Side Cover 3-32
Display 3-32
Key Switch 3-33
Option Rocker (On/Off) Switches 3-33
Steering Wheel 3-33
Steering Column (Console) 3-34
Orbital Steer Unit 3-35
Load Sense Steering System 3-35
Steering Counterbalance Valve 3-35
Hydraulic Control Valve Assembly 3-36
General 3-36
Hydraulic Control Valve 3-37
Steer System Relief Valve 3-38
Hydrostatic Pump 3-39
Charge Pressure Check 3-39
To Remove and Replace the Hydrostatic Pump 3-39
To Prime the Hydrostatic Pump 3-40
Hydrostatic Drive Motor Assembly 3-40
To Remove Drive Wheels 3-40
Hydrostatic Drive Motors – Rear 3-41
To Replace Hydrostatic Drive Motor Assembly 3-42
Brake Service and Repair 3-42
Reassembly 3-44
Seat Assembly/Horn 3-53
Seat Switch 3-53
Horn and Direction Control 3-53
Engine Assembly 3-55
Engine 3-55
Fuel System 3-55
Cooling Fan 3-55
Radiator/Oil Cooler 3-55
Overhead Guard/Lighting/Alarms 3-56
Back Up Alarms 3-56
F-581-R1 iv
4 Calibration and Programming
Vehicle Controller “Plus 1” Calibration and Programming 4-1
Getting Started Using Plus 1 Software 4-1
ECU Downloading and Type 4-3
Format 4-3
Log Functions 4-4
Dash Display Calibration and Operation 4-24
5 Engine with Fuel System
2.4 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection 5-1
2.4L LPG Engine GM Service Notes 5-2
2.4L LPG Engine System Operation Overview 5-2
2.4L LPG Engine System Operation 5-3
Fuel System Quick Troubleshooting Guide 5-7
2.4L LPG Engine Quick Trouble Shooting Guide 5-10
First Check For DTC Faults 5-10
If ECU Can Not Communicate With The S3000 Monitor: 5-10
Is The Throttle In Limp Home Mode? 5-11
If the Engine cranks but will not start or runs poorly, with no DTC’S 5-12
DTC codes 5-13
Getting Started Using Kvaser(S3000) Engine Diagnostics Software 5-16
6 GM Engine Supplier Provided Documentation
2.4 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection 6-1
Table of Contents – page 3 6-1
7 Lift Tech Supplier Provided Documentation
Lift Technologies Mast Service Manual 7-1
Models 30D/35D/40D/50D/55D/60D 7-3
Table of Contents – page 4 7-4

IMAGES PREVIEW OF THE MANUAL:

S.M 07/24