Landoll Bendi B40i5 Maintenance Manual – PDF DOWNLOAD

Description

Landoll Bendi B40i5 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi B40i5 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :108
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi B40i5 Maintenance Manual – PDF DOWNLOAD

Introduction, Safety and Inspection 7
Before Beginning 7
Introduction 7
Operating Instructions 7
Service Training 7
Tools Needed 7
Replacement Parts 7
General Maintenance Instructions 8
For Your Safety 9
Battery Safety Rules: 9
Lock Out / Tag Out 9
Hydraulic System 9
Towing the Forklift 9
Towing Vehicle Requirements 10
Towing a Forklift in the Reverse Direction 10
Lifting and Blocking the Forklift 11
Prior to Mast Repair 11
Mast Removal 12
Cleaning & Inspecting the Forklift 12
Maintenance Introduction 13
Inspection Sheets 13
Lubrication Specifications 23
Torque Specifications 23
Fluid Capacities 23
General Torque Specifications (rev 4/97) 24
Hydraulic Fitting Torque Specifications 25
Planned Maintenance 27
Planned Maintenance Requirements 27
Tools or Equipment Required 27
Preparing for Inspection or Maintenance 28
Performance Testing 28
Completing Performance Testing 29
Daily Inspection 29
Fuel System Check 29
Power Steering Check 29
Checking the Battery 30
Check Hydraulic Functions 30
Check Driver’s Seat Switch 30
Check Hydraulic Oil Level 30
Check Engine Oil Level 31
Check Primary Lift Chain 32
Inspect Tires 33
Chunking (Chipping) or Embedded Objects 33
Undercutting and Uneven Wear 33
Flat-Spotting 34
To Extend Tire Life 34
50 Hours Inspection 34
Hydraulic Pressure Filter Replacement 34
200 Hours Inspection 35
Check Nuts, Bolts, and Screws 35
Check Lift Operation 35
Drive Wheel Lug Nuts 36
Hydraulic System Maintenance 36
Cylinders and Valves: 36
Hoses and Tube Lines: 36
Hydraulic Fluid: 36
Side Shift Circuit Maintenance 36
Identification Plate and Safety Warnings 37
Check Tilt Cylinder Racking 37
Tilt Cylinder Racking and Tilt Degree Settings 37
Racking 37
Tilt Degree Adjustment 38
Lubricating the Forklift 38
Tilt Cylinder Ends 39
Lubricate Front Steer Wheel Bearings 39
Grease/Inspect Bearings & Inner Seal 40
Mast Mounting Pins 40
Forks and Side Shifter 41
Fork Positioner Lubrication 41
Cooling System 41
Air Filter 41
Change Engine Oil and Filter 42
Mast Maintenance 43
Inspection Check List 43
Load Roller Maintenance 44
Chain Maintenance 44
Chain Inspection 44
Chain Lubrication 44
Chain Adjustment 44
Measuring Chain Stretch 44
Fork Inspection 45
Rated Capacity and Load Center 45
Cracks 45
Straightness of Blade and Shank 45
Fork Angle 45
Difference in Height Between Fork Tips 45
Positioning Lock 45
Wear 46
Fork Blade and Shank 46
Fork Hooks 46
Fork Marking 46
Lubricate Steer Wheel Knob 46
4500 Hours Inspection 47
Change Hydraulic Oil 47
Troubleshooting and Corrective Maintenance 49
Troubleshooting 49
Engine problems 49
Hydraulic problems 49
Electrical problems 53
Audible problems 54
Visible problems 56
Corrective Maintenance 60
Replacement Parts 60
Lifting the Forklift 61
Floor Plate(s) Removal 61
Removing Forks 61
Repairing Forks 62
Load Testing Forks 62
Side Shifter 62
Mast Assembly Service 62
Removing the Mast From the Forklift 62
Tilt Cylinders 63
Wheel Bearings 64
Front Axle Assembly 65
To Check Load Wheels 65
Removing the Front Axle 65
Front Rotation Assembly 65
Removing the Steering Actuator 66
Stop Block 66
Steer (Front Rotation) Sensor 67
To Center the Steer Sensor 67
To Adjust and/or Replace the Steer Sensor 67
Auxiliary Pump – Steer and Lift Circuit 67
Replacing the Auxiliary Pump – Steer and Lift Circuit 67
Drive and Brake Pedals 68
Replacing the Drive (Accelerator) Pedal Assembly 68
Park Brake Pedal/Park Brake Assembly 68
Steering Column and Console Assembly 69
Steering Wheel 69
Remove Right Side Cover 70
Display 70
Key Switch 70
Option Rocker (On/Off) Switches 71
Steering Column (Console) 71
Orbital Steer Unit 72
Load Sense Steering System 72
Steering Counterbalance Valve 72
Hydraulic Control Valve Assembly 73
Hydraulic Control Valve 73
Spool Section Rebuild 75
Check and/or Adjust Control Valve Pressure 75
Hydrostatic Pump 76
Charge Pressure Check 76
Remove and Replace the Hydrostatic Pump 77
To Prime the Hydrostatic Pump 77
To Remove and Replace Hydrostatic Pump Manifold 77
Hydrostatic Drive Motor Assembly 78
To Remove Drive Wheels 78
Hydrostatic Drive Motors – Rear 78
Hydrostatic Drive Motor Assembly 79
Brake Service and Repair 79
Reassembly 82
Safety Features 87
Seat Switch 87
Horn 88
Direction Control Switch 89
Fuses 89
Overhead Guard/Lighting/Alarms 89
Engine Assembly 89
Calibration and Programming 91
Calibration 91
Getting Started 91
Programming 99
Monitor Parameters 99
Tuneable Parameters103
Service Parts105

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