Landoll Bendi B55AC / B55AC HL Maintenance Manual PDF

Description

Landoll Bendi B55AC / B55AC HL Maintenance Manual  – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi B55AC / B55AC HL Maintenance Manual  – PDF DOWNLOAD

Language : English
Pages :178
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi B55AC / B55AC HL Maintenance Manual  – PDF DOWNLOAD

Introduction, Safety & Specifications 9
Before You Begin (Please Read) 9
Introduction 9
Operating Instructions 9
Service Training 9
Tools Needed 9
Replacement Parts 9
General Maintenance Instructions 10
For your Safety 11
Lock Out/Tag Out 11
Battery Safety Rules: 11
Battery Care and Charging 12
Battery Removal and Installation 12
Hydraulic System 12
Towing the Truck 13
General Safety Tips: 13
Towing Vehicle Requirements 13
Towing a Truck in the Reverse Direction 13
Lifting and Blocking the Truck 14
Prior to Tilt Cylinder Repair 14
Mast Service Precautions 15
Lubrication Specifications 16
Torque Specifications 16
Fluid Capacities 16
Cleaning the truck 18
Planned Inspections 19
Inspection Introduction 19
Inspection Sheets 19
Tire Inspection 29
Visual Tire Inspection 29
Checking Steer Wheels 30
Brake System Overview 30
Check Service Disc Brakes 30
Parking Brake Lever 31
Checking Parking Brake Adjustment 31
Parking Brake Switch 32
Check Master Cylinder Fluid Level 32
Traction Drive Assemblies 32
Inspecting the Drive Assembly 32
Steering Actuator Maintenance 32
Check Hydraulic Oil Level 33
Checking and Adjusting Hydraulic Pressure 33
Check Power Steering 35
Checking Steer Pressure 35
Check Hydraulic Functions 36
Check Side Shift Circuit Performance 36
Electrical Contactors 36
Checking Batteries 36
Electrical Static Discharge 37
ESD Strap 37
Check the Return-to-Neutral 37
Check Driver’s Seat Switch 38
Troubleshooting & Corrective Maintenance 39
Troubleshooting Charts 39
Corrective Maintenance 45
Mast & Front Rotation 45
Side Shift Circuit Maintenance 45
Hydraulic Steer Actuator Replacement 45
Hydraulic Steering Actuator Maintenance 46
Actuator Seal Lubrication 46
Brake System 47
Changing Brake Pads 48
Bleeding Brakes 48
Replacing the Brake Caliper Assembly 50
Repairing Brake Caliper Pistons 50
Disc Brakes 50
Disc Brake Rotors 50
Measuring Rotor Thickness 51
Check Lateral Run-Out (Warping) 51
Replacing the Brake Rotor Assemblies 51
Parking Brake Assembly 52
Replacing Parking Brake Lever Assembly 52
Replacing Parking Brake Switch 52
Replacing the Parking Brake Cable 52
Parking Brake Caliper Assembly 53
Changing Parking Brake Pads or Caliper 53
Hydraulic 54
Changing Hydraulic Oil 54
Change the Hydraulic Oil Filter 54
Hydraulic Motor(s) Reassembly 55
Hydraulic Pump Service 55
Hydraulic Components 55
Replacing the Hydraulic Pump and Motor 55
Hydraulic Control Valve Assembly 56
Hydraulic Control Valve and Switches Removal 56
Spool Section Rebuild 57
Lift Spool Sensor 57
Hydraulic Fittings and Hoses 58
Drive System 59
Replacing the Drive Tires 59
Disassembling and Inspecting Wheel Bearings 59
Assembling Wheel Bearings 59
Drive Wheel Assembly 60
Exposing and Maintaining the Traction Motors 61
Electrical 62
Battery – Safety, Care & Replacement 62
Battery Safety Rules: 62
Battery Care and Charging 63
Battery Removal and Installation 64
Cleaning the Battery 64
Battery Removal 64
Battery Installation 64
Electrical Controls and Levers 65
Replacing a Complete Control Panel 65
High Current Connections Definition: 66
Fuses 67
Steering & Pedals 67
Brake Pedal 67
Pedal Adjustments 68
Checking Accelerator Switch/Pot 69
Master Cylinder 69
Bench Bleed the Master Cylinder 70
Service Brake Pedal Assembly 70
Floor Plate Removal 71
Accelerator Pedal Assembly 71
Adjusting Accelerator Pedal 71
Replacing Accelerator Module 72
Power Steering System Maintenance 72
Filling and Air Bleeding the Power Steering System 72
Steering Wheel Removal 72
Steering Column (Console) Removal 73
Steering Orbital Control Unit 73
Steering Column/Dash Assembly 74
Replacing the Display Panel 74
Replacing the Keyswitch 75
Rocker (On/Off) Switches 75
Safety Features 76
Horn Control Service 76
Seat Assembly 76
Truck Lighting 76
Headlights 76
Brake and Tail Lights 76
Back Up Alarms 77
Overhead Guard, Lighting and Alarms 77
Calibration & Programming 79
Controller Theory of Operation 79
Dash Display Parameters 79
Truck Calibration 79
1314 Bendi 55 AC Controller Software Program Installation and Operation 81
USB to Serial Port Adaptor Cable 81
1314 Installation Procedure 83
1314 Update Procedure 86
Communicating with Bendi 55 AC Controllers 86
Controller Fault History 89
Familiarizing the Menus 90
Program’s Menus 90
Monitoring Default Parameters111
Landoll_DD_S Parameters118
Landoll_P_B55 Parameters122
Curtis Controller Troubleshooting123
Program Troubleshooting Chart124
Controller Maintenance130
Controller Cleaning130
Programmer Menus130
Supplier Provided Documentation – Mast131
Lift Technologies Inc131
30D-60D 3-Stage Masts131
Table of Contents – page 4131

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