Landoll Bendi Forklift B40i3 Maintenance Manual F-503-1010 – PDF DOWNLOAD

Description

Landoll Bendi Forklift B40i3 Maintenance Manual F-503-1010 – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi Forklift B40i3 Maintenance Manual F-503-1010 – PDF DOWNLOAD

Language : English
Pages :250
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi Forklift B40i3 Maintenance Manual F-503-1010 – PDF DOWNLOAD

Bendi B40i3 1
Introduction, Safety and Inspection 7
Before You Begin (Please Read) 7
Introduction 7
Operating Instructions 7
Service Training 7
Tools Needed 7
Replacement Parts 7
General Maintenance Instructions 8
For your Safety 9
Battery Safety Rules: 9
Hydraulic System 9
Towing the Truck 9
Towing Vehicle Requirements 10
Towing a Truck in the Reverse Direction 10
Lifting and Blocking the Truck 11
Mast Service Precautions 12
Disconnecting the Tilt Cylinder 12
Mast Removal 12
Cleaning & Inspecting the Truck 13
Maintenance Introduction 13
Inspection Sheets 13
Lubrication Specifications 21
Torque Specifications 21
Fluid Capacities 21
Planned Maintenance 25
Planned Maintenance Requirements 25
Tools or Equipment Required 25
Preparing for Inspection or Maintenance 26
Performance Testing 26
Completing Performance Testing 27
Daily Inspection 27
Fuel System Check 27
Power Steering Check 27
Checking the Battery 28
Check Hydraulic Functions 28
Check Driver’s Seat Switch 28
Check Hydraulic Oil Level 28
Check Engine Oil Level 29
Check Primary Lift Chain 30
Inspect Tires 30
Flat-spotting 31
To Extend Tire Life 31
300 Hours Inspection 32
Check Nuts, Bolts, and Screws 32
Check Lift Operation 32
Drive Wheel Lug Nuts 32
Hydraulic System Maintenance 33
Side Shift Circuit Maintenance 33
Identification Plate and Safety Warnings 33
Check Tilt Cylinder Racking 34
Tilt Cylinder Racking and Tilt Degree Settings 34
Lubricating the Truck 36
Cooling System 40
Air Filter 40
Change Engine Oil and Filter 40
600 Hour Inspection 41
Change Hydraulic Oil and Tank Filter 41
Floor Plate Removal 42
Mast Maintenance 43
Load Roller Maintenance 43
Chain Maintenance 44
Lubricate Steer Wheel Knob 45
Fork Inspection 45
2000 Hours Inspection 47
Change Hydraulic Oil 47
Troubleshooting and Corrective Maintenance 49
Troubleshooting 49
ENGINE PROBLEMS 49
ELECTRICAL PROBLEMS 55
AUDIBLE PROBLEMS 55
VISIBLE PROBLEMS 57
Corrective Maintenance 61
Before You Begin 62
Lifting the Truck 62
Floor Plate(s) Removal 63
Removing Forks 64
Repairing Forks 64
Load Testing Forks 64
Side Shifter 65
Mast 66
Removing the Mast From the Truck 66
Tilt Cylinders, from S/N # 5913 on 68
Front Axle Assembly 69
To Check Load Wheels 69
Wheel Bearings, Seals and Race 70
Removing the Front Axle 71
Articulation Bearing and Seal 71
Front Rotation Assembly 72
Removing the Bull Gear 72
Rotation Seals and Bearings 72
Stop Block 74
Steer (Front Rotation) Pot 74
Steering Motor and Support Bearing 75
Auxiliary Pump – Steer and Lift Circuit 76
Accelerator and Brakes 77
Replacing the Throttle (Accelerator) Pedal Assembly 77
Stop Pedal/Park Brake Assembly 78
Checking the Park Brake efficiency 78
Steering Column and Console Assembly 78
Remove Right Side Cover 79
Display 79
Key Switch 80
Option Rocker (On/Off) Switches 80
Steering Wheel 80
Steering Column (Console) 81
Orbital Steer Unit 82
Load Sense Steering System 82
Steering Counterbalance Valve 83
Hydraulic Control Valve Assembly 83
General 83
Hydraulic Control Valve 85
Steer System Relief Valve 85
Hydrostatic Pump 86
Charge Pressure Check 86
To Remove and Replace the Hydrostatic Pump 87
To Prime the Hydrostatic Pump 88
Hydrostatic Drive Motor Assembly 88
To Remove Drive Wheels 88
Hydrostatic Drive Motors – Rear 89
To Replace Hydrostatic Drive Motor Assembly 89
Brake Service and Repair 90
Reassembly 92
Seat Assembly/Horn100
Seat Switch100
Horn and Direction Control100
Engine Assembly102
Engine102
Fuel System102
Cooling Fan102
Radiator/Oil Cooler103
Overhead Guard/Lighting/Alarms103
Back Up Alarms103
Hydraulic Fittings and Hoses104
Calibration and Programming107
Vehicle Controller “Plus 1” Calibration and Programming107
Getting Started Using Plus 1 Software107
ECU Downloading and Type109
Log Functions111
Dash Display Calibration and Operation124
Engine with Fuel System127
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection127
24L LPG Engine GM Service Notes128
24L LPG Engine System Operation Overview128
24L LPG Engine System Operation129
Fuel System Quick Troubleshooting Guide134
24L LPG Engine Quick Trouble Shooting Guide137
First Check For DTC Faults137
If ECU Can Not Communicate With The S3000 Monitor:137
Is The Throttle In Limp Home Mode?138
If the Engine cranks but will not start or runs poorly, with no DTC’S139
DTC codes140
Getting Started Using Kvaser(S3000) Engine Diagnostics Software143
24 Liter GM 4 Cylinder Engine147
GM Engine Supplier Provided Documentation149
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection149
Table of Contents – page 3149
2_4L Engine Supplier Provided Service Manual151
Chapter 7 Lift Tek Supplier Info203
Lift Tech Supplier Provided Documentation203
Lift Technologies Mast Service Manual203
Models 30D/35D/40D/50D/55D/60D203
Table of Contents – page 5203
687250 R3 30D thru 60D Mast Service Manual wo Logos205
Empty Page248
B40i3 BackCover249

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