Landoll Bendi Forklift B40i4 Maintenance Manual PDF

Description

Landoll Bendi Forklift B40i4  Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi Forklift B40i4 Electrical Diagram Parts Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 142
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Landoll Bendi Forklift B40i4 Maintenance Manual – PDF DOWNLOAD

Introduction, Safety and Inspection 7
Before You Begin (Please Read) 7
Introduction 7
Operating Instructions 7
Service Training 7
Tools Needed 7
Replacement Parts 7
General Maintenance Instructions 8
For your Safety 9
Battery Safety Rules: 9
Hydraulic System 9
Towing the Forklift 9
Towing Vehicle Requirements 10
Towing a Forklift in the Reverse Direction 10
Lifting and Blocking the Forklift 11
Prior to Tilt Cylinder Repair 11
Mast Removal 12
Cleaning & Inspecting the Forklift 12
Maintenance Introduction 13
Inspection Sheets 13
Lubrication Specifications 23
Torque Specifications 23
Fluid Capacities 23
Planned Maintenance 27
Planned Maintenance Requirements 27
Tools or Equipment Required 27
Preparing for Inspection or Maintenance 28
Performance Testing 28
Completing Performance Testing 29
Daily Inspection 29
Fuel System Check 29
Power Steering Check 29
Checking the Battery 30
Check Hydraulic Functions 30
Check Driver’s Seat Switch 30
Check Hydraulic Oil Level 30
Check Engine Oil Level 32
Check Primary Lift Chain 33
Inspect Tires 33
Flat-spotting 34
To Extend Tire Life 34
300 Hours Inspection 35
Check Nuts, Bolts, and Screws 35
Check Lift Operation 35
Drive Wheel Lug Nuts 36
Hydraulic System Maintenance 36
Side Shift Circuit Maintenance 36
Identification Plate and Safety Warnings 36
Check Tilt Cylinder Racking 37
Tilt Cylinder Racking and Tilt Degree Settings 37
Lubricating the Forklift 38
Cooling System 42
Air Filter 42
Change Engine Oil and Filter 43
600 Hour Inspection 43
Change Hydraulic Oil, Hydraulic Oil Filter and Tank Filter 43
Floor Plate Removal 43
Mast Maintenance 44
Load Roller Maintenance 44
Chain Maintenance 45
Fork Inspection 46
Lubricate Steer Wheel Knob 47
4500 Hours Inspection 47
Change Hydraulic Oil 47
Troubleshooting and Corrective Maintenance 49
Troubleshooting 49
ENGINE PROBLEMS 49
ELECTRICAL PROBLEMS 55
AUDIBLE PROBLEMS 56
VISIBLE PROBLEMS 59
Corrective Maintenance 64
Lifting the Truck 64
Floor Plate(s) Removal 64
Removing Forks 65
Repairing Forks 65
Load Testing Forks 65
Side Shifter 65
Mast Assembly Service 66
Removing the Mast From the Truck 66
Wheel Bearings, Seals and Race 69
Front Axle Assembly 70
To Check Load Wheels 70
Removing the Front Axle 70
Articulation Bearing and Seal 71
Front Rotation Assembly 71
Removing the Steering Actuator 71
Stop Block 72
Steer (Front Rotation) Pot 72
Auxiliary Pump – Steer and Lift Circuit 73
Replacing the Auxiliary Pump – Steer and Lift Circuit 73
Drive and Brake Pedals 74
Replacing the Drive (Accelerator) Pedal Assembly 74
Stop Pedal/Park Brake Assembly 74
Checking the Park Brake efficiency 75
Steering Column and Console Assembly 75
Steering Wheel 75
Remove Right Side Cover 76
Display 76
Key Switch 76
Option Rocker (On/Off) Switches 77
Steering Column (Console) 77
Orbital Steer Unit 78
Load Sense Steering System 78
Steering Counterbalance Valve 79
Hydraulic Control Valve Assembly 79
General 79
Hydraulic Control Valve 81
Steer System Relief Valve 81
Hydrostatic Pump 82
Charge Pressure Check 82
To Remove and Replace the Hydrostatic Pump 83
To Prime the Hydrostatic Pump 83
To Remove and Replace Hydrostatic Pump Manifold 84
Hydrostatic Drive Motor Assembly 84
To Remove Drive Wheels 84
Hydrostatic Drive Motors – Rear 85
To Replace Hydrostatic Drive Motor Assembly 85
Brake Service and Repair 86
Reassembly 88
Seat Assembly/Horn 96
Seat Switch 96
Horn and Direction Control 96
Engine Assembly 97
Engine 97
Fuel System 97
Radiator/Oil Cooler 98
Overhead Guard/Lighting/Alarms 99
Back Up Alarms 99
Calibration and Programming101
Vehicle Controller “Plus 1” Calibration and Programming101
Getting Started Using Plus 1 Software101
ECU Downloading and Type103
Format103
Log Functions104
Dash Display Calibration and Operation116
Engine with Fuel System121
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection121
24L LPG Engine GM Service Notes122
24L LPG Engine System Operation Overview122
24L LPG Engine System Operation123
Fuel Gauge Quick Troubleshooting Guide127
24L LPG Engine Quick Trouble Shooting Guide130
First Check For DTC Faults130
If ECU Can Not Communicate With The S3000 Monitor:130
Is The Throttle In Limp Home Mode?130
If the Engine cranks but will not start or runs poorly, with no DTC’S131
DTC codes132
Getting Started Using Kvaser(S3000) Engine Diagnostics Software135
GM Engine Supplier Provided Documentation139
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection139
Table of Contents – page 3139

DESCRIPITION:

Landoll Bendi Forklift B40i4 Maintenance Manual – PDF DOWNLOAD

• Introduction:
• This manual is intended for the service technician who is seeking information on product maintenance and service replacement parts. It contains planned maintenance, troubleshooting tips, as well as information on repair which will help the technician resolve problems that may occur.
• Operating Instructions:
• This manual does not contain operating instructions. Operating instructions are sent with each forklift. If the operators manual is missing on your Bendi B40i4 forklift, call Landoll Company, LLC to order a replacement.
• Service Training:
• Service Training is available for the forklift technician from Landoll Company, LLC. This includes operation, repair, maintenance, hydraulic system, electrical system and wire guidance. Contact Landoll Company, LLC at www.Landoll.com for more information.
• Tools Needed:
• The tools needed will be the same tools that are often found in well-equipped service centers, in both SAE and metric sizes. For example, an assortment of open-end and box-end wrenches, sockets, as well as Allen and adjustable wrenches, assorted screwdrivers and non-marring mallets should be available.
• Replacement Parts:
• When ordering parts that will be used for the repair and maintenance of your Landoll IC forklift, the model and serial number of the forklift being repaired will be required. This information is located on the serial number and capacity plate located to the left of the seat. See Figure 1-1. Only Landoll parts are to be used for all repairs.

G.B 23/01/25