Landoll Bendi Forklift B40i5 Maintenance Manual – PDF DOWNLOAD

Description

Landoll Bendi Forklift B40i5 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi Forklift B40i5 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :188
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi Forklift B40i5 Maintenance Manual – PDF DOWNLOAD

Introduction, Safety and Inspection 7
Before You Begin 7
Introduction 7
Operating Instructions 7
Service Training 7
Tools Needed 7
Replacement Parts 7
General Maintenance Instructions 8
For Your Safety 9
Battery Safety Rules: 9
Hydraulic System 9
Towing the Forklift 9
Towing Vehicle Requirements 10
Towing a Forklift in the Reverse Direction 10
Lifting and Blocking the Forklift 11
Prior to Tilt Cylinder Repair 11
Mast Removal 12
Cleaning & Inspecting the Forklift 12
Maintenance Introduction 13
Inspection Sheets 13
Lubrication Specifications 22
Torque Specifications 22
Fluid Capacities 22
Planned Maintenance 25
Planned Maintenance Requirements 25
Tools or Equipment Required 25
Preparing for Inspection or Maintenance 26
Performance Testing 26
Completing Performance Testing 27
Daily Inspection 27
Fuel System Check 27
Power Steering Check 27
Checking the Battery 28
Check Hydraulic Functions 28
Check Driver’s Seat Switch 28
Check Hydraulic Oil Level 28
Check Engine Oil Level 29
Check Primary Lift Chain 30
Inspect Tires 30
Flat-Spotting 31
To Extend Tire Life 31
50 Hours Inspection 31
Hydraulic Pressure Filter Replacement 32
200 Hours Inspection 32
Check Nuts, Bolts, and Screws 32
Check Lift Operation 32
Drive Wheel Lug Nuts 33
Hydraulic System Maintenance 33
Side Shift Circuit Maintenance 34
Identification Plate and Safety Warnings 34
Check Tilt Cylinder Racking 34
Tilt Cylinder Racking and Tilt Degree Settings 34
Lubricating the Forklift 36
Cooling System 40
Air Filter 40
Change Engine Oil and Filter 41
Mast Maintenance 41
Load Roller Maintenance 42
Chain Maintenance 42
Fork Inspection 43
Lubricate Steer Wheel Knob 45
4500 Hours Inspection 45
Change Hydraulic Oil 45
Troubleshooting and Corrective Maintenance 47
Troubleshooting 47
ENGINE PROBLEMS 47
ELECTRICAL PROBLEMS 53
VISIBLE PROBLEMS 57
Corrective Maintenance 62
Lifting the Forklift 62
Floor Plate(s) Removal 62
Removing Forks 63
Repairing Forks 63
Load Testing Forks 63
Side Shifter 63
Mast Assembly Service 64
Removing the Mast From the Forklift 64
Wheel Bearings, Seals and Race 67
Front Axle Assembly 68
To Check Load Wheels 68
Removing the Front Axle 68
Articulation Bearing and Seal 69
Front Rotation Assembly 69
Removing the Steering Actuator 69
Stop Block 70
Steer (Front Rotation) Sensor 70
Auxiliary Pump – Steer and Lift Circuit 71
Replacing the Auxiliary Pump – Steer and Lift Circuit 71
Drive and Brake Pedals 72
Replacing the Drive (Accelerator) Pedal Assembly 72
Park Brake Pedal/Park Brake Assembly 72
Checking the Park Brake Efficiency 73
Steering Column and Console Assembly 73
Steering Wheel 73
Remove Right Side Cover 74
Display 74
Key Switch 74
Option Rocker (On/Off) Switches 75
Steering Column (Console) 76
Orbital Steer Unit 76
Load Sense Steering System 76
Steering Counterbalance Valve 77
Hydraulic Control Valve Assembly 77
General 77
Hydraulic Control Valve 79
Steer System Relief Valve 79
Hydrostatic Pump 80
Charge Pressure Check 80
To Remove and Replace the Hydrostatic Pump 81
To Prime the Hydrostatic Pump 82
To Remove and Replace Hydrostatic Pump Manifold 82
Hydrostatic Drive Motor Assembly 82
To Remove Drive Wheels 82
Hydrostatic Drive Motors – Rear 83
To Replace Hydrostatic Drive Motor Assembly 84
Brake Service and Repair 84
Reassembly 86
Seat Assembly/Horn 94
Seat Switch 94
Horn and Direction Control 94
Engine Assembly 95
Engine 95
Fuel System 95
Overhead Guard/Lighting/Alarms 97
Back Up Alarms 97
Calibration and Programming 99
Vehicle Controller “Plus 1” Calibration and Programming 99
Getting Started Using Plus 1 Software 99
ECU Downloading and Type101
Format101
Log Functions102
Dash Display Calibration and Operation114
Engine with Fuel System119

IMAGES PREVIEW OF THE MANUAL:

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