Landoll Bendi LSC25 & LSC30 AC Maintenance Manual – PDF DOWNLOAD

Description

Landoll Bendi LSC25 & LSC30 AC Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi LSC25 & LSC30 AC Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :172
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi LSC25 & LSC30 AC Maintenance Manual – PDF DOWNLOAD

1 Introduction, Safety, and Specifications
Before You Begin (Please Read) 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For your Safety 1-3
Lock Out/Tag Out 1-3
Battery Safety Rules: 1-3
Battery Care and Charging 1-4
Battery Removal and Installation 1-4
Hydraulic System 1-4
Towing the Truck 1-5
General Safety Tips: 1-5
Towing Vehicle Requirements 1-5
Towing a Truck in the Reverse Direction 1-5
Lifting and Blocking the Truck 1-6
Prior to Tilt Cylinder Repair 1-6
Mast Service Precautions 1-7
Lubrication Specifications 1-8
Torque Specifications 1-8
Fluid Capacities 1-8
Cleaning the truck 1-10
2
2 Planned Inspection/Preventative Maintenance
Inspection Introduction 2-1
Inspection Sheets 2-1
Planned Inspections and Maintenance Requirements 2-8
Tools or Equipment Required 2-8
Preparing for Inspection or Maintenance 2-9
Performance Testing 2-9
Daily Inspection 2-9
Tires 2-10
Static Straps 2-10
Battery 2-10
Battery Restraint System 2-12
Parking Brake 2-12
Service Brake 2-12
Lift Chains 2-13
Forks 2-13
Load Backrest 2-13
Hydraulic Oil 2-13
Hydraulic Cylinders, Hoses and Fittings 2-13
Control Levers 2-13
Lights and Alarms 2-14
Steering 2-14
Dash 2-14
Major Structual Points 2-14
Safety Labels 2-15
50 Hour Inspection 2-15
Check Primary Lift Chain 2-15
Gear Box 2-15
Servicing the Gearbox 2-15
250 Hour Inspection 2-16
Tilt Cylinder Degree Adjust 2-16
Accelerator/Direction Control 2-17
Hydraulic 2-17
Wheel Bearings 2-17
Switches 2-17
Lubricating the Truck 2-17
500 Hour Inspection 2-18
Load Rollers 2-18
Check Lift Operation 2-19
Contactor Points and Microswitches 2-19
1000 Hour Inspection 2-19
Lift Chains 2-19
Chain Adjustment 2-19
Measuring Chain Stretch 2-20
3
3 Troubleshooting and Corrective Maintenance
Troubleshooting Charts 3-1
ELECTRICAL PROBLEMS 3-7
AUDIBLE PROBLEMS 3-8
VISIBLE PROBLEMS 3-10
Corrective Maintenance 3-15
Mast and Front Load Assembly 3-15
Removing Forks 3-15
Repairing Forks 3-16
Load Testing Forks 3-16
Mast Assembly Service 3-16
Removing the Mast From the Truck 3-16
Tilt Cylinder 3-17
Visual Inspection of Tires 3-18
Wheel Bearings, Seals and Race 3-19
To Check Load Wheels 3-20
Removing the Front Axle 3-20
Brake System Service 3-20
Check Service Drum Brakes 3-21
Brake Adjustment 3-21
Checking/Changing Brake Shoes 3-22
Repairing Brake Wheel Cylinders 3-22
Hydraulic Brake Drums 3-23
Measure Brake Drum Diameter 3-23
Replacing Brake Drum Assemblies 3-23
Replacing Master Cylinder 3-24
Bench Bleed the Master Cylinder 3-24
Check Master Cylinder Fluid Level 3-25
Bleeding Brakes 3-25
Parking Brake Assembly 3-26
Checking the Parking Brake 3-26
Hydraulic 3-26
To Check and/or Adjust Control Valve Pressure 3-27
Hydraulic Control Valve 3-28
Steer System Relief Valve 3-29
To Check and/or Adjust Steer Pressure 3-29
Drive System 3-30
Gearbox Replacement 3-31
Traction Drive Motor Service 3-32
To Remove Drive Wheel 3-32
4
Electrical 3-33
Batteries – Care and Replacement 3-33
Battery Safety 3-33
Checking Batteries 3-33
Battery Care 3-34
Charging the Battery 3-34
Removing the Battery From the Charger 3-34
Cleaning the Battery 3-34
Battery Removal 3-34
Battery Installation 3-34
Replacing the Controller 3-35
Inspecting the Contacts 3-36
Fuses 3-36
ESD Strap 3-36
Steering and Pedals 3-37
Brake Pedal Assembly 3-37
Steering and Dash Assembly 3-37
Steering Handle 3-37
BDI/Hourmeter 3-37
Key Switch 3-37
Optional Rocker (On/Off) Switches 3-38
Servicing Orbital Steer Unit 3-39
Servicing Load Sense Steering System 3-39
Safety Features 3-40
Operator’s Presence Switch 3-40
Horn 3-40
Overhead Guard/Lighting/Alarms 3-40
Back Up Alarms 3-41

IMAGES PREVIEW OF THE MANUAL:

S.M 07/24