Laverda M200 Combine Harvester Operator’s Manual 327431012 – PDF DOWNLOAD

Description

Laverda M200 Combine Harvester Operator’s Manual 327431012 – PDF DOWNLOAD

FILE DETAILS:

Laverda M200 Combine Harvester Operator’s Manual 327431012 – PDF DOWNLOAD

Language : English
Pages : 438
Downloadable : Yes
File Type : PDF
Size: 132 MB

TABLE OF CONTENTS:

Laverda M200 Combine Harvester Operator’s Manual 327431012 – PDF DOWNLOAD

1 General Information 13
1 1 Information 15
1 1 1 Introduction 15
1 1 2 Company policy 15
1 1 3 Optional equipment 15
1 1 4 Spare parts and accessories 16
1 1 5 Warranty 16
1 1 6 Lubricants 16
1 2 Use 18
1 2 1 Use of the combine 18
1 3 Identification 19
1 3 1 Combine identification 19
1 3 2 Engine Identification 20
1 3 3 Cutting table identification 21
1 3 4 Cab identification 21
1 3 5 Hydrostatic pump identification 22
1 3 6 Hydrostatic motor identification 22
1 3 7 Straw chopper identification (if fitted) 23
1 3 8 Chaff spreader identification (if fitted) 23
1 3 9 Trailer hitch identification (if fitted) 24
1 4 Identification form 25
1 4 1 Machine data 25
1 5 Conformity 26
1 5 1 EC Declaration of Conformity 26
1 6 Information 27
1 6 1 Ecology 27
1 6 2 Hydraulic systems: hoses 27
1 6 3 Scrapping and disposal 28
1 7 Weight 29
1 7 1 Weight distribution 29
2 Safety 31
2 1 Warning symbols and safety instructions 33
2 1 1 Warnings 33
2 2 Information for road transport 34
2 2 1 Road transport 34
2 3 Information for operations 37
2 3 1 Field Operations 37
2 4 Information for maintenance 41
2 4 1 Maintenance work 41
2 5 Information on the engine 45
2 5 1 Engine 45
2 6 Safety and function decals 48
2 6 1 Location of decals 48
2 6 2 Description of decals 51
2 7 Work on the battery 62
2 7 1 Battery 62
2 8 Safety devices 63
2 8 1 Emergency exit 63
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2 8 2 Operator presence device 64
2 8 2 1 Returning the machine to normal operation 64
2 8 3 Safety belts 65
2 8 4 Cutting table safety stops 66
2 8 5 Safety guard for main crop elevator 67
2 8 6 Sprags for wheels 67
2 8 7 Audible alarm for reversing 68
2 8 8 Reflectors for road transport 69
2 8 9 Safety Guards 70
2 8 10 Fall protection rails 70
2 8 11 Safety devices for operations to be carried out in the upper part of the machine 71
2 8 12 Straw Chopper (if fitted) 72
2 8 13 Fire extinguisher 72
2 9 Trailer hitch 73
2 9 1 Automatic towing hooks 73
2 9 2 CUNA and CE trailer hitches 74
2 9 2 1 Procedure for attaching and removing 75
2 9 2 2 Drawbar coupling 76
2 9 3 ROCKINGER trailer hitch 76
2 9 3 1 Removal 76
2 9 3 2 Drawbar coupling 77
2 9 4 Fixed trailer hitch (non-automatic – CUNA type) 78
2 10 Machine lifting 79
2 10 1 Attachment points 79
2 11 Towing 80
2 11 1 Towing the combine 80
2 12 Further information 81
2 12 1 Noise level in the cab 81
2 12 2 Vibrations in the cab 81
2 12 3 Statutory regulations 81
2 12 4 Electromagnetic emissions 82
2 13 Notes 83
2 13 1 Notes for road transport 83
3 Operation 85
3 1 Combine operation 87
3 1 1 Crop processing 87
3 2 Stage 1 88
3 2 1 Feeding 88
3 3 Stage 2 89
3 3 1 Threshing 89
3 4 Stage 3 90
3 4 1 Separation 90
3 5 Stage 4 91
3 5 1 Cleaning 91
3 6 Stage 5 92
3 6 1 Grain storage and unloading 92
4 Controls and Instruments 93
4 1 Steering column 95
4 1 1 Components and adjustments 95
4 2 Multifunction lever 96
4 2 1 Main components 96
4 3 Instrument panel 98
4 3 1 Front control panel 98
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4 3 2 Rear control panel 99
4 4 Controls at the operator seat 106
4 4 1 Description 106
4 5 Agritronicplus 107
4 5 1 Components 107
4 5 2 Multiple light indicators 108
4 5 3 On-board Computer 110
4 5 3 1 Using the computer 111
4 5 3 2 Scheduled service inspection hours 111
4 5 3 3 Resetting partial or total hectare counter 112
4 5 3 4 Calibrating constants used for calculating covered area 112
4 5 3 5 C6: Working width 113
4 5 3 6 C2: Forward speed 113
4 5 3 7 Table of constants 115
4 5 3 8 Partial hectare counter 115
4 5 3 9 Hectare counter operation 115
4 5 3 10 Activation of the audible alarm 116
4 5 4 Performance monitor 117
4 5 4 1 Using the monitor 118
4 5 4 2 Selecting the measurement range (straw walker, sieves or total) 118
4 5 4 3 Calibrating the bar cursor scale 119
4 5 4 4 Sensitivity adjustment 119
4 5 4 5 Shifting to forward speed monitoring 120
4 5 4 6 Summary of keyboard functions 120
4 5 5 Terra Control System 121
4 5 5 1 Using Terra Control 124
4 5 5 2 Terra Control sensitivity 126
4 5 5 3 Calibrating the potentiometer for cutting table floatation 127
4 5 5 4 Calibrating the potentiometer for main crop elevator height control 130
4 6 Cab 133
4 6 1 Cab controls 133
4 6 2 Operator seat 137
4 6 3 Passenger seat 138
4 6 4 Footrest 138
4 6 5 Preparation for radio installation 139
4 6 6 Rear Cab Window 139
4 6 7 Reading light 140
4 6 8 Air conditioning in the cab 141
4 6 9 Heating 143
4 7 Access to combine components 144
4 7 1 Access to the operator platform 144
4 7 2 Accessing and cleaning the front windscreen of the cab 145
4 7 3 Access to the engine compartment 146
4 7 4 Access to the grain tank 147
4 7 5 Access to the inside of the grain tank 148
4 8 Engine 149
4 8 1 Starting the engine 149
4 8 2 Useful advice 150
4 8 3 Stopping the engine 150
4 9 Road transport 152
4 9 1 Operations to be carried out before transportation 152
4 9 2 Position light and sidelight adjustment 153
4 10 Using the combine 154
4 10 1 Operations to be carried out before use 154
5 Field Operations 155
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5 1 General Information 157
5 1 1 Notes 157
5 1 2 Before operating the machine in the field 157
5 2 Starting and Stopping the Combine 159
5 2 1 Procedure to follow 159
5 3 Cutting table 161
5 3 1 Attaching and removing the table 161
5 3 2 Table lateral floatation (optional) 165
5 3 3 GSAX system (ground self-alignment) (optional) 166
5 4 Main Crop Elevator 167
5 4 1 Adjustments 167
5 4 1 1 Access to the main components 169
5 4 2 Reverse drive system 170
5 5 Cylinder Housing 171
5 5 1 Components 171
5 5 2 Threshing drum 172
5 5 3 Wheat concave 174
5 5 3 1 Concave filler plates 175
5 5 3 2 Parallelism between the cylinder and concave 176
5 5 3 3 Unblocking the cylinder 177
5 5 4 Sectional concave 178
5 5 4 1 Concave filler plates 179
5 5 4 2 Parallelism between the cylinder and concave 180
5 5 5 Universal wheat/maize concave 181
5 5 5 1 Basic concave settings 182
5 5 6 Spike-toothed Cylinder/Concave (for rice) 182
5 5 7 Rear beater 184
5 6 Straw walkers 185
5 6 1 Description and adjustments 185
5 7 Main Grain Pan 186
5 7 1 Description 186
5 7 2 Checking the main grain pan 187
5 7 3 Cleaning the main grain pan 188
5 7 4 Stone trap assembly removal/refitting 189
5 8 Fanning Mill 191
5 8 1 Description and adjustments 191
5 8 1 1 Fanning mill for threshing light seed crops 193
5 9 Top sieve 194
5 9 1 Adjustment 194
5 10 Bottom sieve 198
5 10 1 Adjustment 198
5 11 Tailings 200
5 11 1 Description and adjustments 200
5 12 Grain tank 202
5 12 1 Description 202
5 12 1 1 Grain tank unloading auger 203
5 12 1 2 Sensors to check tank filling 204
5 12 1 3 Grain tank control window 205
5 12 1 4 Doors for Grain Tank Maintenance and Cleaning 205
5 12 1 5 Vertical auger tank drain door 207
5 12 1 6 Tank bottom door 207
5 12 1 7 Grain tank cover 209
5 12 1 8 Basic Settings 210
6 Lubrication and Maintenance 213
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6 1 General Information 215
6 1 1 Lubrication and Maintenance 215
6 2 Preliminary Service Inspection 217
6 2 1 After the first 50 working hours 217
6 3 Scheduled Service Inspection 218
6 3 1 Operation and adjustment 218
6 3 2 When and where to carry it out 219
6 3 3 Interval – 10 hours 221
6 3 3 1 Cylinder variator (1) 221
6 3 3 2 Engine oil (2) 222
6 3 3 3 Coolant expansion tank (3) 223
6 3 3 4 Hydraulic and hydrostatic systems tank (4) 223
6 3 3 5 Prefilter/water separator (5) 224
6 3 3 6 Straw chopper rotor (if fitted) (6) 224
6 3 4 Interval – 75 hours (Sa) 225
6 3 4 1 Service brakes (7) 225
6 3 4 2 Main crop elevator belt tensioner (9) 225
6 3 4 3 Fanning mill variator (10) 226
6 3 4 4 Belt tensioner for crop unloading auger (11) 227
6 3 4 5 Coupling bushes of final drive shafts (12) 227
6 3 4 6 Rear axle support (13) 228
6 3 4 7 Rear axle king pins (14) 228
6 3 4 8 Rear wheel 4WD tie rod (if fitted) (14) 229
6 3 4 9 Bearings for rear straw walker crank (15) 229
6 3 4 10 Bottom angle gear for unloading auger (16) 230
6 3 4 11 Top angle gear for unloading auger (17) 230
6 3 4 12 Table belt tensioner (18) 231
6 3 4 13 Angle gear at tank filling elevator (19) 231
6 3 4 14 Track frames (20) 232
6 3 4 15 Cab air filters (21) 232
6 3 4 16 Evaporator (22) 233
6 3 4 17 Condenser (23) 234
6 3 4 18 Radiator and hydraulic oil (24) 235
6 3 4 19 Adjusting the rotary screen brushes and aspirator brushes 236
6 3 4 20 Main crop elevator adapter (with lateral floatation fitted) (25) 237
6 3 4 21 Chaff spreader drive (if fitted) (26) 238
6 3 5 Interval – 150 hours (Sb) 238
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6 3 5 1 Park brake (27) 238
6 3 5 2 Gearbox (28) 239
6 3 5 3 Reduction gear housings (29) 239
6 3 5 4 Bottom angle gear for unloading auger (30) 240
6 3 5 5 Main crop elevator supports (31) 241
6 3 5 6 Reversing belt tensioner arm pin (32) 241
6 3 5 7 Main clutch (33) 242
6 3 5 8 Left bearing for tailings auger (34) 242
6 3 5 9 Windscreen wash fluid tank (35) 243
6 3 5 10 Threshing unit belt tensioner (36) 243
6 3 5 11 Hydrostatic pump belt tensioner (37) 244
6 3 5 12 Bottom ring nut for unloading auger (38) 244
6 3 5 13 Engine air filter (39) 245
6 3 5 14 Driven belt tensioner for straw chopper (40) 246
6 3 5 15 Drive belt tensioner for straw chopper (41) 246
6 3 5 16 Engine (42) 246
6 3 5 17 Cab access ladder (43) 248
6 3 5 18 Straw chopper layshaft (44) 248
6 3 5 19 Belt tensioner for return rotary screen (45) 249
6 3 5 20 Rotary screen belt tensioner (46) 249
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6 3 6 Interval – 225 hours (Sa + engine) 249
6 3 6 1 Engine oil and filters (51) 249
6 3 7 Interval – 450 hours (Sc) 252
6 3 7 1 Battery (58) 252
6 3 7 2 Dehydrator filter (59) 253
6 3 7 3 Reduction gear housings (60) 254
6 3 7 4 Gearbox (61) 254
6 3 7 5 Hydraulic oil intake filter (62) 255
6 3 7 6 Filter, hydrostatic transmission (63) 256
6 3 7 7 Hydraulic systems oil (64) 257
6 3 7 8 Hydraulic and hydrostatic system return filter (65) 259
6 3 7 9 Air compressor (if fitted) (66) 260
6 3 7 10 Engine diesel oil filter (67) 260
6 3 7 11 Catalytic fluid filter (68) 262
6 4 Periodical maintenance operations 263
6 4 1 Description 263
6 4 1 1 Engine valves (1) 264
6 4 1 2 Coolant (2) 265
6 4 1 3 Service brake circuit fluid (3) 266
6 4 1 4 Diesel fuel tank (4) 266
6 4 1 5 Turbocharger (5) 267
6 4 1 6 Hydraulic hoses (6) 267
6 4 1 7 Catalytic fluid tank (DEF) (7) 268
6 5 Lubrication 269
6 5 1 Lubrication 269
7 Adjustments 271
7 1 Adjustments 273
7 1 1 Important information 273
7 2 Belt and chain adjustment 274
7 2 1 Belts and chains (left-hand side) 274
7 2 1 1 Feeder drive belt (1) 275
7 2 1 2 Belt drive for threshing unit (2) 276
7 2 1 3 Belt drive for unloading auger (3) 277
7 2 1 4 Belt drive for air compressor (if fitted) (4) 278
7 2 1 5 Belt drive for hydrostatic pump (5) 279
7 2 1 6 Belt drive for chaff spreader (if fitted) (6) 280
7 2 1 7 Belt drive for reversing (7) 280
7 2 1 8 Main transmission belt (8) 281
7 2 1 9 Belt drives for good grain and tailings augers (9) 281
7 2 1 10 Belt drive for straw walkers (10) 282
7 2 1 11 Belt drive for cutting table (11) 282
7 2 1 12 Chain drive for unloading auger (12) 283
7 2 1 13 Belt drive for straw chopper (if fitted) (13) 283
7 2 1 14 Belt drive for straw chopper (if fitted) (14) 284
7 2 2 Belts and chains (right-hand side) 285
7 2 2 1 Beltdriveforrotaryscreen (21) 285
7 2 2 2 Counter drive for rotary screen (22) 286
7 2 2 3 Belt drive for engine coolant pump (23) 286
7 2 2 4 Belt drive for alternator and cooling fan (24) 287
7 2 2 5 Belt drive for cylinder variator (25) 287
7 2 2 6 Belt drive for fanning mill variator (26) 288
7 2 2 7 Top chain drive for tailings auger (27) 289
7 2 2 8 Crop elevator chain (28) 289
7 2 2 9 Chain drive for tailings elevator (29) 290
7 2 2 10 Front crop elevator chain (30) 290
7 2 2 11 Chain drive for tank filling auger (31) 291
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7 2 2 12 Belt drive for reel pump (32) 291
7 2 2 13 Belt drive for cab air conditioning compressor (33) 292
7 2 2 14 Belt drive for dust aspirator (34) 293
7 3 Slip clutches 294
7 3 1 Description 294
7 3 1 1 Clutch for main crop elevator upper shaft (1) 294
7 3 1 2 Clutch for shaker shoe counter drive (2) 294
7 3 1 3 Shear bolt for unloading auger counter drive (3) 295
7 4 Tires 296
7 4 1 Tire pressure 296
7 4 2 Replacement of Front Wheels 297
7 4 3 Replacement of Rear Wheels 298
7 4 4 Front wheel assembly 299
7 4 5 Rear wheel assembly 300
7 5 Brakes 301
7 5 1 Service brakes 301
7 5 2 Park brake 302
7 6 Rear axle 303
7 6 1 Toe-in setting 303
7 6 2 Steering ram ball joints 303
7 6 3 Width setting 304
7 6 4 Telescopic arm position 304
7 6 5 Rear axle support 306
7 7 Battery 307
7 7 1 Battery Replacement 307
7 7 2 Suggestions regarding the battery 307
7 7 3 Indicator Light for Battery Charging 308
8 Systems 309
8 1 Safety Precautions 311
8 1 1 Notes 311
8 2 Engine supply system 312
8 2 1 Permitted fuels 312
8 2 2 Fuel Circuit 313
8 2 3 Bleeding the Fuel Supply Circuit 314
8 2 4 Catalytic fluid tank (DEF) 315
8 2 5 Injection system operation 316
8 3 Engine air intake and exhaust system 317
8 3 1 Operation 317
8 4 Engine cooling system 319
8 4 1 Coolant 319
8 4 2 Engine cooling system operation 320
8 5 Engine lubrication system 321
8 5 1 Operation 321
8 5 2 Oil vapor recovery system 322
8 6 SCR system 323
8 6 1 Operation 323
8 7 Hydraulics system 325
8 7 1 Pumps and fuel tank 325
8 7 2 Table positioning hydraulic circuits 327
8 7 2 1 Cutting table oleopneumatic shock absorbers 328
8 7 2 2 Flow limiting solenoid valve 328
8 7 2 3 Hose burst valve 329
8 7 2 4 Table horizontal positioning circuit (optional) 329
8 7 3 Reel rotation control hydraulic circuit 330
8 7 4 Hydraulic steering system 331
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8 7 5 Auxiliary hydraulics circuit 332
8 8 Hydrostatic transmission system 333
8 8 1 Front-wheel drive 333
8 8 2 Rear-wheel drive (optional) 334
8 9 Electrical system 335
8 9 1 Main components 335
8 9 2 Fuses 336
8 9 3 Additional fuses 339
8 9 4 Cab fuses 342
8 9 5 Relays 343
8 9 5 1 Additional relays 344
8 9 5 2 Various relays 345
8 9 6 Control units 347
8 9 6 1 Engine sensors and control unit 348
8 9 7 Connections for additional equipment 349
8 9 7 1 Electric connectors 349
8 9 8 Headlight adjustment 351
9 Troubleshooting 353
9 1 Description 355
9 1 1 Feeding 355
9 1 2 Threshing 355
9 1 3 Separation and cleaning 357
9 1 4 Hydrostatic Transmission 360
9 1 5 Engine 361
9 1 6 Hydraulics system 363
9 1 7 Electrical system 364
9 1 8 Air conditioning circuit 365
9 1 9 Straw chopper 365
10 Off-Season Storage 369
10 1 Procedure to follow 371
10 1 1 Operations to be carried out after the harvest 371
10 1 2 Ordering spare parts 372
10 1 3 Operations to be carried out before the new season 372
11 Optional equipment 375
11 1 Information 377
11 1 1 General considerations 377
11 2 Optional equipment 378
11 2 1 Auxiliary table lifting ram 378
11 2 2 Four-wheel drive 379
11 2 3 Camera 379
11 2 4 Windbreak 380
11 2 5 Additional lights and mirrors 380
11 2 6 Electrically operated straw chopper straw deflectors 381
11 2 7 Additional fire extinguisher 381
11 2 8 Diesel fuel prefilter 382
11 2 9 Air compressor 382
11 2 10 Additional Portable Lamp 383
11 2 11 Weight and moisture control monitor 383
11 2 12 Trailer hitch 384
11 2 13 Refrigerator 384
11 2 14 Lateral floatation 385
11 2 15 Vertical Knifes 385
11 2 16 Electrically-operated sieves and returns sensors 386
11 2 17 Cylinder cover 387
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11 2 18 Tailings cover plate 387
11 2 19 Top sieve 388
11 2 20 Bottom sieve 389
11 3 Equipment for threshing 390
11 3 1 Equipment for maize 390
11 3 2 Equipment for corn-cob 391
11 3 3 Equipment for rice 392
11 3 4 Equipment for light seed crops 392
11 3 5 Equipment for soya and peas 393
11 4 Ballast weights 394
11 4 1 Description 394
11 4 2 Ballast weights on rear axle 395
11 4 3 Ballast weights on the straw walker hood for machines without straw chopper 396
11 4 4 Ballast weights on the rear wheels with a liquid mix (for tubeless tires) 397
11 4 5 Filling tires with anti-freeze solutions 398
11 5 Straw chopper 399
11 5 1 Transport positions 399
11 5 2 Working position 400
11 5 3 Operating the straw chopper 401
11 5 4 Disengaging the straw chopper 403
11 5 5 Access to the straw chopper rotor 403
11 5 6 Straw chopper rotor knives 403
11 5 7 Counter-knives 404
11 5 8 Chopping quality 404
11 5 9 Use of straw chopper in maize 406
11 6 Chaff Spreader 408
11 6 1 Working and maintenance positions 408
11 6 2 Chaff spreader speed 410
11 6 3 Disengaging the chaff spreader 410
11 6 4 Chaff spreader belt tensioning 410
11 7 Tracks 411
11 7 1 Use and maintenance 411
11 7 2 Track chain tension 412
12 Technical Specifications 413
12 1 Wheels and tires 415
12 1 1 information 415
12 1 2 Wheel tightening torque 415
12 1 3 Tire capacity 415
12 1 4 Tire equipment- front axle 416
12 1 5 Tire equipment – rear axle 417
12 1 6 Tire equipment – Version with half-tracks on front axle 418
12 1 7 Ballast weights 419
12 2 Dimensions 420
12 2 1 Combine dimensions 420
12 2 2 Tracks with runners 422
12 2 3 Clearance between unloading auger and table 423
12 2 4 Clearance between unloading auger and ground 424
12 3 Technical specifications 425
12 3 1 Feeding unit 425
12 3 2 Threshing sys 425
12 3 3 Cleaning unit 427
12 3 4 Grain tank 428
12 3 5 Hydraulic system 428
12 3 6 Hydrostatic system 429
12 3 7 Engine 429
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12 3 8 Electrical components 430
12 3 9 Transmission 430
12 3 10 Rear axle 431
12 3 11 Weight 431
13 Index 433

DESCRIPTION:

Laverda M200 Combine Harvester Operator’s Manual 327431012 – PDF DOWNLOAD

M200 – SIN => 551620077
ZN205516x03020093
ZN205516 03030001

Information:
1.1.1 Introduction:
Your new self-propelled combine is manufactured for harvesting seed and cereal crops, for threshing,
separating, cleaning and conveying the grain into the tank and depositing the straw on the ground.
This Operator’s Manual contains all the necessary practical information on the operation, adjustment and
maintenance of your new machine and should be used as a practical reference guide.

• Your combine was designed and built to ensure optimum performance, comfort and ease-of-operation in a
  wide variety of crops and conditions.
• The combine has been thoroughly inspected prior to delivery both at the factory and by your Dealer, to
  ensure you receive it in perfect condition.
• To keep the combine in perfect condition and to ensure trouble-free performance, the periodical
  maintenance operations listed in this manual must be carried out at the recommended intervals.
• Before operating and/or driving the combine, read this Operator’s Manual carefully, paying
  particular attention to the section on safety rules.
  Always keep this manual to hand for further reference.
• The terms “left” and “right” are always used with reference to the machine travelling direction.
  Should you require further information about the machine, please do not hesitate to contact your
  authorized Dealer. Your Dealer provides specially trained personnel, genuine spare parts and the required
  tools to solve any problems that may arise.

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V