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LEEBOY 695 Motor Grader Operations, Service & Parts Manual SN 101825 PDF DOWNLOAD
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Description
LEEBOY 695 Motor Grader Operations, Service & Parts Manual SN 101825 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 695 Motor Grader Operations, Service & Parts Manual SN 101825 PDF DOWNLOAD
Language : English
Pages :414
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 695 Motor Grader Operations, Service & Parts Manual SN 101825 PDF DOWNLOAD
Safety Precautions............................................................ 20 Safety Label Locations.................................................... 24 Safety labels............................................................. 25 Grader Specific Precautions............................................... 26 Hot Material Precautions.............................................. 26 Hydraulic Systems Precautions......................................... 26 Refueling Precautions................................................. 26 Battery Precautions................................................... 26 Tire Precautions ..................................................... 27 Starting and Stopping Precautions..................................... 28 Parking Precautions................................................... 28 Braking Precautions................................................... 28 Operating Precautions................................................. 28 Storage Precautions................................................... 29 Maintenance Precautions............................................... 29 Information and Specifications................................................ 31 Limited Warranty Policy................................................... 32 Warranty.............................................................. 32 Limitations........................................................... 32 Items Not Covered..................................................... 33 Other Limitations..................................................... 33 General Information....................................................... 35 Engine................................................................ 35 Electrical System .................................................... 36 Hydraulic System...................................................... 37 Specifications Charts..................................................... 40 Torque Specifications: inch fasteners..................................... 43 Torque Specifications: METRIC fasteners................................... 44 Hydraulic Fittings........................................................ 45 Tightening Flare Type Tube Fittings................................... 45 Full Torque Nut Coupling Installation..................................... 46 Component Location............................................................ 51 Side Control Panel........................................................ 60 Steering Console.......................................................... 62 Control Levers............................................................ 66 Throttle Control and Service Brake Pedals................................. 70 Throttle Control/ Direction Control/Transfer Case Gear Levers............. 72 Parking Brake Knob........................................................ 74 Operation..................................................................... 77 General Information ...................................................... 80 Safety.................................................................... 80 Operating Safety...................................................... 80 Parking Safety........................................................ 80 Break-In Procedures ...................................................... 81 Pre-start Inspection ..................................................... 81 Maintenance Safety ................................................... 82 Receiving The Motor Grader................................................ 82 Preliminary Procedures.................................................... 83 Adjusting Pedestal/Steering Console................................... 83 Adjusting Operator’s Seat............................................. 83 Door Operation - Cab Option Only.......................................... 84 Cab Door Handles ..................................................... 84 Cab Door Release...................................................... 84 Climate Control System.................................................... 85 Recirculated Air Control.............................................. 85 Defroster............................................................. 85 Heater................................................................ 85 Air Conditioning (A/C)................................................ 85 Fan .................................................................. 85 Side Control Panel........................................................ 86 Windshield Wipers......................................................... 87 Front Wiper........................................................... 87 Front Wiper Washer Fluid.............................................. 87 Rear Wiper............................................................ 87 Rear Wiper Washer Fluid............................................... 87 Lights.................................................................... 87 Headlights............................................................ 87 Beacon Light.......................................................... 87 Front Work Lights..................................................... 87 Rear Work Lights...................................................... 87 Engine Operation.......................................................... 88 Preliminary........................................................... 88 Engine Start-up....................................................... 88 Engine Warm-up ....................................................... 88 Cold Weather Engine Start-up (40°F or below).......................... 88 Cold Weather Engine Start-up (40°F or below): ........................ 89 Glow Plugs Package (Option)........................................... 89 Using Booster Batteries - 12 Volt System ............................. 89 Stopping the Engine................................................... 89 Adjusting Engine for High Elevation .................................. 90 Driving The Grader ....................................................... 90 Grader Speeds......................................................... 90 Throttle Control...................................................... 90 Braking................................................................... 90 Emergency Stopping.................................................... 90 Parking Brake......................................................... 90 Parking the Grader ....................................................... 91 Detailed Operation........................................................ 91 Hydraulic Control Valve Levers........................................ 91 Directional Control .................................................. 92 High/Low Transfer Case................................................ 93 Drive System.......................................................... 93 Front Moldboard Control (Option)...................................... 93 Transporting ............................................................. 93 Preparing for Motor Grader Towing .................................... 94 After Towing.......................................................... 94 Maintenance................................................................... 97 General Information.......................................................100 Routine Maintenance.......................................................100 General Information ..................................................100 Lubrication Points........................................................101 Grader Lubrication....................................................101 Maintenance Schedule .....................................................102 General Information ..................................................102 Preparing Grader for Maintenance .....................................102 10 Hour or Daily Routine Maintenance..................................102 50 Hour or Weekly Routine Maintenance ................................103 100 Hour or Monthly Routine Maintenance ..............................103 250 Hour or Quarterly Routine Maintenance ............................103 500 Hour or Semi-Annual Routine Maintenance ..........................104 1000 Hour or Annual Routine Maintenance ..............................104 2000 Hour Routine Maintenance ........................................104 Checks and Adjustments ...................................................106 Checking Parking Brake................................................106 Checking Oil Lines and Fittings ......................................106 Checking Air Intake Hoses ............................................106 Checking Window Washer Fluid Reservoir Level..........................106 Cab Access Panel Door.................................................106 Checking the Drive Belt ..............................................107 Checking Drawbar Ball and Socket .....................................107 Checking and Adjusting Toe-In ........................................107 Checking Neutral Start System ........................................109 Battery Maintenance ......................................................109 Master Disconnect Switch..............................................109 Alternator................................................................110 Cleaning and Tightening Battery Terminal Connections/Terminals .......110 Checking Battery Electrolyte Level ...................................112 Tire Maintenance..........................................................112 Filling Tire with Air.................................................112 Changing Tires .......................................................113 Brake and Front End Maintenance ..........................................113 Cleaning, Packing, and Adjusting the Front Wheel Bearings ............113 Engine Maintenance .......................................................115 General Information...................................................115 Checking the Engine Lubrication Oil Level ............................115 Changing Engine Oil and Replacing Filter .............................115 Replacing Engine Air Filter Elements .................................117 Transmission and Transfer Case Oil .......................................118 Checking Transfer Case Oil Level .....................................118 Drive Axle Information................................................118 Radiator and Coolant System ..............................................118 Checking Radiator and Coolant Level ..................................118 Replacing Radiator/Oil Cooler Assembly................................119 Fuel System...............................................................120 Draining Fuel Tank ...................................................120 Changing Engine Fuel Filter...........................................121 Checking and Cleaning Fuel Filler Cap ................................121 Hydraulic System .........................................................122 Checking Hydraulic Oil Level .........................................122 Changing Hydraulic Oil Filter.........................................123 Checking the Hydraulic Reservoir Filler Cap...........................124 Draining, Flushing, and Filling Hydraulic Oil Reservoir...............125 Rear Drive Housing .......................................................126 Checking Rear Axle Oil Level .........................................126 Electrical System.........................................................126 Replacing Batteries...................................................126 Fuses And Relays .....................................................127 Component Replacement Procedures .........................................129 General Information...................................................129 Replacing Scarifier Tooth Shank.......................................129 Replacing Scarifier Tooth.............................................130 Replacing Articulate Cylinders........................................130 Replacing Wheel Steering Cylinder.....................................131 Replacing Wheel Lean Cylinder.........................................132 Replacing Front Blade Lift Cylinder ..................................133 Replacing Scarifier Lift Cylinder ....................................133 Replacing Moldboard Slide Cylinder....................................134 Replacing Moldboard Tilt Cylinder ....................................134 Replacing Moldboard Angle Cylinders ..................................135 Replacing Moldboard Lift Cylinders....................................136 Replacing Moldboard Cutting Edge .....................................136 Replacing Control Valve Assembly .....................................137 Storage...................................................................138 Preparing Grader For Long-Term Storage ...............................138 Troubleshooting...........................................................139 Schematics....................................................................149 Electrical Schematics.....................................................151 Wiring Harness - Tail Lights and Back-Up Alarm - 12756692 (1 of 1)....151 Wiring Harness - Rear Frame - 12756689 (1 of 1).......................153 Wiring Harness - Fuse Block - 12756688 (1 of 1).......................155 Wiring Harness - Cab - 12756687 (1 of 1)..............................157 Wiring Harness - Pedestal - 12756686 (1 of 1).........................159 Wiring Harness - Moldboard Worklights - 12756149 (1 of 1).............161 Wiring Harness - Engine, QSB4.5 Tier 3 - 120452 (1 of 1)..............163 Wiring Harness - Canbus Backbone, QSB4.5t Tier 3 - 120458 (1 of 1)....165 Wiring Harness - Rear Frame, Dana 150 Axle - 1010652 (1 of 1).........167 Wiring Harness - Fuse Block, Dana 150 Axle - 1010651 (1 of 1).........169 Work Load Harness - 1010649 (1 of 2)..................................171 Work Load Harness - 1010649 (2 of 2)..................................173 G-700 with Dana 150 Axle (1 of 9).....................................175 G-700 with Dana 150 Axle (2 of 9).....................................177 G-700 with Dana 150 Axle (3 of 9).....................................179 G-700 with Dana 150 Axle (4 of 9).....................................181 G-700 with Dana 150 Axle (5 of 9).....................................183 G-700 with Dana 150 Axle (6 of 9).....................................185 G-700 with Dana 150 Axle (7 of 9).....................................187 G-700 with Dana 150 Axle (8 of 9).....................................189 G-700 with Dana 150 Axle (9 of 9).....................................191 Hydraulic Schematics (1010609)............................................193 AWD G-700 with Dana Bogie Axle (1 of 1)...............................193 Illustrated Parts List .......................................................195 Replacement Parts List....................................................198 Main Frame and Front Frame................................................200 Front Frame Assembly......................................................202 Articulation Joint .......................................................204 Front Frame Hydraulic.....................................................206 Tire Assembly And Axles (W/Out AWD).......................................208 Frame And Front Axle Installation.........................................210 Front Axle Assembly.......................................................212 Front Frame with Hydraulics...............................................216 Blade Lift and Turntable Assembly.........................................218 10 Ft. Moldboard (Standard)...............................................220 Moldboard Assembly .......................................................222 Cab (Option) and Canopy...................................................224 Door (for Enclosed Cab)...................................................226 Door Latch Assembly (for Enclosed Cab)....................................228 Cab Glass (for Enclosed Cab)..............................................230 Hatch (for Cab and Canopy)................................................232 Access Door Assembly (for Enclosed Cab)...................................234 Cab Interior (for Canopy).................................................236 Cab Interior Assembly (for Enclosed Cab)..................................238 Cab and Canopy Groups ....................................................240 Cab Assembly .............................................................242 Cowling Insulation Assembly...............................................244 Defroster Fan (Option)....................................................246 Heater Plumbing Installation (Option)....................................248 Rearview Mirrors and Reflectors (Option) .................................250 Seat Installation (Cab Only)..............................................254 Radio Components..........................................................256 Foot Steps................................................................258 Canopy Installation ......................................................260 Canopy Seat ..............................................................262 Wiper (Cab and Canopy)....................................................264 Console and Controls Group ...............................................266 Transmission Controls Installation .......................................268 Transmission Control Pedestal Assembly ...................................270 Pedestal Installation ....................................................272 10-Lever Subassembly Installation ........................................276 Turn Signal Installation .................................................280 Steering Wheel Assembly...................................................282 Hand Throttle Assembly....................................................284 Parking Brake ............................................................286 G700 Detail Group ........................................................288 Instrument Panels (and Electrical)........................................290 Indicator Lights Group ...................................................292 Exterior Light Assembly ..................................................294 Battery Installation......................................................296 Brake Pedal Installation..................................................298 Shifter Base Assembly (with Switch) ......................................300 Tank and Covers Group ....................................................302 Fuel System ..............................................................304 Engine Cover Assembly.....................................................306 Front Covering and Fuel Tank Assembly ....................................310 Cummins Engine Group .....................................................312 Cummins Engine Assembly...................................................314 Air Intake Assembly.......................................................316 Pump Drive Installation ..................................................318 Engine Mounting .........................................................320 Cummins Engine Subassembly................................................322 Turbo Muffler Installation................................................324 Heat Exchange Installation................................................326 Engine Heater.............................................................328 Hydraulic Group .........................................................330 Hydraulic Group - View 1 of 4............................................332 Hydraulic Group - View 2 of 4............................................334 Hydraulic Group - View 3 of 4............................................336 Hydraulic Group - View 4 of 4............................................338 Centralized Test Port Block Installation .................................340 Hydraulic Valve Bank ....................................................342 Manifold Valve-End Mechanism Kits ........................................344 Hydrostatic Drive Pump Installation ......................................346 Option Group..............................................................348 AWD Wheels And Front Axle (Option)........................................350 AWD Front Axle Assembly (Option)..........................................352 AWD Hydraulic Group (Option) .............................................356 AWD Hydrostatic Pumps (Option) ..........................................358 AWD Valve Assembly (Option)..............................................360 Front Tow Hitch Assembly (Option).........................................362 Front Attachment Lifting Arrangement (Option).............................364 Front Blade and Scarifier (Option)........................................366 7-Tooth Rear Ripper Assembly (Option) ....................................368 Protective Equipment (Option) ............................................370 Accelerator Pedal Assembly (Option) ......................................372 Air Conditioner Installation (Option).....................................374 A/C Evaporator Assembly Cab Unit (Option).................................376 A/C Condensor Assembly (Option)...........................................378 Dead Engine Steering Assembly (Option)....................................380 AWD Detail Group (Option).................................................382 AWD Hose Clamp Installation (Option)......................................384 Alphabetical Parts Index......................................................386
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DESCRIPTION:
LEEBOY 695 Motor Grader Operations, Service & Parts Manual SN 101825 PDF DOWNLOAD
INTRODUCTION:
- This manual is an important part of the motor grader and should be kept with the motor grader at all times in the dedicated storage container on the motor grader.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this motor grader. Reading the manual will help you and others avoid injury and help prevent any damage to the motor grader
- . If this manual becomes lost or damaged, contact your authorized LeeBoy dealer immediately to order a replacement (Contact Information on page 2-4).
- This manual is intended as a guide for the safe and efficient use of the motor grader
- . This manual covers the procedures for proper operation and maintenance of the motor grader.
- This manual contains information that was available at the time of printing and are subject to change without notice. This manual should be used with all related supplemental books
- , engine and transmission manuals, and parts books. Related service bulletins should be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publication or others, contact your local LeeBoy dealer for the latest
- This manual provides information for use by the equipment operator under the following headings: Safety—See Section 1 for important
safety guidelines information.
- Information—See Section 2 for important warranty, contact, and nameplate
- information.
- Section 2 also contains all major system specifications and typical torque value tables. Component Location—See Section 3 for general overview of controls and major
- components. Operation
- See Section 4 for control functionality and normal equipment operation
- Maintenance
- See Section 5 for basic preventive maintenance, repair, and troubleshooting procedures. Schematics—See Section 6 for schematic diagrams of electrical wiring.
- Illustrated Parts List (IPL)
- See Section 7 for illustrations, descriptions, and part numbers of available
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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