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LEEBOY 8520B CONVEYOR PAVER Operations Service & Parts Manual SN 247524 PDF DOWNLOAD
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LEEBOY 8520B CONVEYOR PAVER Operations Service & Parts Manual SN 247524 PDF DOWNLOAD
Manual No. 1022830-02
This manual applies to Serial Number 247524 and above.
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LEEBOY 8520B CONVEYOR PAVER Operations Service & Parts Manual SN 247524 PDF DOWNLOAD
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LEEBOY 8520B CONVEYOR PAVER Operations Service & Parts Manual SN 247524 PDF DOWNLOAD
Language : English
Pages : 460
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File Type : PDF
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LEEBOY 8520B CONVEYOR PAVER Operations Service & Parts Manual SN 247524 PDF DOWNLOAD
SAFETY INSTRUCTIONS
Crush Hazard:
Keep bystanders away from work area before and during operation.
Modification Hazard:
Never modify the LeeBoy machine without the written consent of LeeBoy. Any modification can affect the safe operation of the paver and may cause personal injury or death.
Exposure Hazard:
Operators of the paver must be aware of their work environment and the equipment needed to work safely.
• Always wear personal protective equipment, including appropriate clothing, gloves, work shoes, and protection for eyes and ears, as required by the task at hand.
Explosion Hazard:
While the engine is running or the battery is charging, hydrogen gas is being produced and can be easily ignited. Keep the area around the battery well-ventilated and keep sparks, open flame, and any other form of ignition out of the area
• Always disconnect the negative (-) battery cable before servicing the paver
• Do not start the engine by shorting the starter circuit or any other starting method not stated in this manual. Only use the starting procedure as described in this manual to start the engine.
• Never charge a frozen battery. Always slowly warm the battery to room temperature before charging
Fire and Explosion Hazard:
• Diesel fuel is flammable and explosive under certain conditions.
• Never use a shop rag to catch fuel.
• Wipe up all spills immediately.
• Never refuel with the engine running.
• Store any containers containing fuel in a wellventilated area, away from any combustibles or sources of ignition.
Fire Hazard:
When operating machinery there is a risk for fire. Always have appropriate safety equipment available.
• Keep a charged fire extinguisher within reach when working in an environment where a fire may occur.
• Have all fire extinguishers checked periodically for proper operation and/or readiness.
• Always read and follow safety-related precautions found on containers of hazardous substances like parts cleaners, primers, sealants and sealant removers.
• Undersized wiring systems can cause electrical fires.
Entanglement/Sever Hazard:
Verify there are no people, obstacles or other equipment near the machine before starting the engine. Sound the horn as a warning before starting the engine. If the engine must be serviced while it is operating, remove all jewelry and tie back long hair before operating or servicing the machine.
• Keep hands, other body parts, and clothing away from moving/rotating parts.
• Always stop the engine before beginning service. Before maintenance, remove negative battery cable from battery post to ensure vehicle is not operated during maintenance.
• Verify that all guards and covers are properly attached before starting the engine. Do not start the engine if any guards or covers are not properly installed on the paver.
TABLE OF CONTENTS:
LEEBOY 8520B CONVEYOR PAVER Operations Service & Parts Manual SN 247524 PDF DOWNLOAD
Manual No. 1022830-02
This manual applies to Serial Number 247524 and above.
Safety .................................................................. 17 Safety Precautions................................................... 20 Machine Precautions.................................................. 23 Hot Material Precautions......................................... 23 Hydraulic Systems Precautions.................................... 23 Refueling Precautions............................................ 24 Battery Precautions.............................................. 24 Starting and Stopping Precautions................................ 24 Parking Precautions.............................................. 24 Operating Precautions............................................ 24 Poor Visibility.................................................. 25 Storage Precautions.............................................. 25 Maintenance Precautions.......................................... 25 Safety Decals........................................................ 26 Safety Decal Locations........................................... 26 Safety Decals Care............................................... 28 Information and Specifications........................................... 29 Two Year Limited Warranty............................................ 30 Contact Information.................................................. 31 Specification Charts................................................. 32 Torque Specifications................................................ 35 Standard Inch Fasteners.......................................... 35 Metric Fasteners................................................. 36 Hydraulic Fittings............................................... 36 Determining Proper Torque........................................ 37 Component Location ...................................................... 41 Components Overview.................................................. 43 Dual Operator Platform........................................... 43 Augers........................................................... 44 Hopper and Conveyors............................................. 44 Hydraulic System................................................. 44 Electrical System................................................ 44 Machine Overview..................................................... 45 Main Control Panel................................................... 46 Screed Controls ..................................................... 48 Screed Electric Heat Controls.................................... 49 Screed Control Box............................................... 50 Optional Remote Screed Controls.................................. 51 Steering and Speed Control Box....................................... 52 Operation................................................................ 53 Receiving the Machine................................................ 55 Initial and Daily Inspection..................................... 55 Start-Up Procedure................................................... 56 Stopping the Engine.................................................. 56 DPF Regeneration (REGEN)............................................. 56 PV480 Powerview Display.............................................. 57 Gauge Screen..................................................... 57 Soft Key Buttons................................................. 58 Set Points and Throttle Speed.................................... 58 DEF Info......................................................... 59 Main Menu Screen................................................. 63 Diagnostics...................................................... 64 System Info...................................................... 65 Lamp Info........................................................ 65 User Settings.................................................... 67 DPF Commands..................................................... 68 Perform Parked Regeneration...................................... 73 Status and Warning Alert Icons................................... 76 Plus One Controller ................................................. 77 Driving the Paver.................................................... 77 Activate/Deactivate Operator Control Station..................... 78 Steering and Speed Control....................................... 78 Paver Operation...................................................... 79 Spray Down....................................................... 79 Heating the Screed............................................... 80 Hopper Wings..................................................... 81 Hopper Cylinder Valve Lock....................................... 82 Conveyors........................................................ 82 Under Auger Material Cut-Offs ................................... 83 Tow Point ....................................................... 83 Set the Screed Extension, Flight Screw, and Endgate.............. 84 Sonic Auger Sensor............................................... 86 Starting to Pave..................................................... 87 Basic Paving..................................................... 88 Setting the Crown................................................ 89 Mat Texture Adjustment........................................... 90 Unloading and Loading................................................ 90 Unloading........................................................ 91 Loading.......................................................... 91 Tie-Down Procedure............................................... 91 Towing .............................................................. 92 Optional Components.................................................. 92 Umbrella Option.................................................. 92 Truck Hitch Attachment Option.................................... 92 Rubber Track Option.............................................. 93 Steering Wheel Option............................................ 93 Screed Sloping Extensions........................................ 93 Automatic Temperature Control.................................... 94 Roll-Up Curb Attachments......................................... 94 Screed Extension Vibration....................................... 94 Topcon® P-32 Sonic and Dual Grade Control........................ 95 Horizontal Flight Screws......................................... 96 Slope Meter...................................................... 96 Hydraulic Tow Points............................................. 97 Heated End Gates................................................. 98 Screed Single-Point Lube System.................................. 98 One-Foot Screed Extension........................................ 98 Screed Control Pendant........................................... 99 Magnetic Cup Holder.............................................. 99 Maintenance .............................................................101 Maintenance Schedule.................................................104 Raise and Lower the Conveyor.........................................105 Routine Maintenance..................................................107 Prepare Paver for Maintenance....................................107 Every 10 Hours or Daily Routine Maintenance .....................107 Every 50 Hours or Weekly Routine Maintenance.....................107 Every 100 Hours or Monthly Maintenance...........................108 Every 250 Hours or Quarterly Routine Maintenance.................108 Every 500 Hours or Semi-Annual Routine Maintenance...............108 Every 1000 Hours or Annual Routine Maintenance...................108 Every 1500 Hours.................................................108 Every 3000 Hours.................................................108 Lubrication..........................................................109 Lubrication Points Chart.........................................109 Daily Lubrication................................................110 Weekly Lubrication...............................................111 Monthly Lubrication..............................................111 Torque Hub Lubrication...........................................112 Maintenance Adjustments..............................................112 Conveyor Flight Chains...........................................112 Conveyor Drive Chains............................................113 Auger Drive Chain Adjustment.....................................114 Screed Extension Top Guide Adjustment............................114 Track Tension Pressure Relief....................................115 Torque Hub Hydraulic Motor Gear Adjustment.......................115 Conveyor Switch Adjustment.......................................116 Engine Maintenance...................................................117 Check Engine Lubrication Oil.....................................118 Change Engine Oil and Filter.....................................118 Change Oil Separator Element.....................................119 Change Air Filter................................................119 Engine Drive Belt................................................120 Selective Catalytic Reduction (SCR) .............................120 DEF (Diesel Exhaust Fluid).......................................121 DEF Storage......................................................121 DPF Service......................................................122 Cooling System.......................................................123 Replace Radiator Hoses ..........................................123 Fuel System..........................................................124 Fuel Tank........................................................124 Change Fuel Filter...............................................124 Fuel Water Separator.............................................125 Hydraulic System.....................................................126 Check Hydraulic Oil..............................................126 Change Hydraulic Oil and Filter..................................126 Electrical System....................................................127 Battery Servicing................................................128 Alternator.......................................................128 Fuse Panel.......................................................129 Electric Heat Control Box............................................129 Generator .......................................................132 Generator Capacitor..............................................132 Dielectric Grease................................................133 Replacement Procedures...............................................134 Front Idler......................................................134 Track Tension Cylinder...........................................135 Track Rollers....................................................135 Track Sprocket (Poly)............................................135 Rubber Track (Option)............................................136 Torque Hub.......................................................136 Two-Speed Hydraulic Motors.......................................137 Rear Conveyor Shaft, Bearings and Sprockets .....................139 Conveyor Drive Motors............................................139 Auger Inner Bearings.............................................140 Auger End Mounts.................................................141 Auger Motors.....................................................141 Quick Change Augers..............................................142 Main Screed Wear Plate...........................................144 Screed Extension Wear Plate......................................145 Conveyor Switch Replacement......................................146 Winterizing for Storage..............................................146 Troubleshooting......................................................148 Hydraulic Test Ports.............................................148 Auger and Conveyor Chain Tension Adjustment......................149 Spraydown Pump...................................................150 Hydraulic Motor Installation Start-Up Procedure..................151 Troubleshooting Chart................................................152 PV480 Diagnostic Trouble Code (DTC) Chart............................155 PV480 Troubleshooting............................................163 Plus One Controller..................................................164 Schematics...............................................................165 Main Harness w/TopCon Option (1 of 6)................................167 Main Harness w/TopCon Option (2 of 6)................................169 Main Harness w/TopCon Option (3 of 6)................................171 Main Harness w/TopCon Option (4 of 6)................................173 Main Harness w/TopCon Option (5 of 6)................................175 Main Harness w/TopCon Option (6 of 6)................................177 Control Box Assembly w/TopCon Option (1 of 3)........................179 Control Box Assembly w/TopCon Option (2 of 3)........................181 Control Box Assembly w/TopCon Option (3 of 3)........................183 Screed Control Box Assembly w/TopCon Option - Left...................185 Screed Control Box Assembly w/TopCon Option - Right..................187 Generator Heat Control Box Assembly, 14.4KW (1 of 2).................189 Generator Heat Control Box Assembly, 14.4KW (2 of 2).................191 Generator Heat Control Box Assembly, 14.4KW w/ATC Option (1 of 2)....193 Generator Heat Control Box Assembly, 14.4KW w/ATC Option (2 of 2)....195 Control Box, Dual Joystick, PQ Controls..............................197 Screed Control Box Pendants - Left/Right.............................199 Steering Wheel Control Box Option....................................201 Power Crown Option Harness...........................................203 C4 Dash to Pedestal Jumper Harness...................................205 C3 Dash to Pedestal Jumper Harness...................................207 Load Control box to Bulkhead Harness.................................209 Hydraulic Cooler Harness.............................................211 Jumper Heater Element Pair Harness...................................213 Electric Vibrators Harness...........................................215 Screed Control Box Harness w/TopCon Option...........................217 Hydraulic Tow Point Harness..........................................219 Generator Harness....................................................221 Generator Control Harness............................................223 Fuel Sender Jumper Harness...........................................225 Lower Manifold Harness...............................................227 Screed Slope/Berm Harness............................................229 Electronic Steering Cord.............................................231 Hydraulic Schematic (1 of 5).........................................233 Hydraulic Schematic (2 of 5).........................................235 Hydraulic Schematic (3 of 5).........................................237 Hydraulic Schematic (4 of 5).........................................239 Hydraulic Schematic - Optional Power Crown (5 of 5)..................241 Illustrated Parts List...................................................243 Quick Reference .....................................................247 Track Assembly - Poly Pads...........................................248 Track Assembly - Poly Pads (Cont.)...................................250 Track Assembly - Continuous Rubber...................................252 Track Assembly - Continuous Rubber (Cont.)...........................254 Push bar Assembly....................................................256 Conveyor Assembly (1 of 2)...........................................258 Conveyor Assembly (2 of 2)...........................................260 Conveyor Drive & Paddle Assembly.....................................262 Conveyor Drive & Paddle Assembly (Cont.).............................264 Hopper Wings.........................................................266 Hopper Wings (Cont.).................................................268 Rear Auger Assembly - 12 Pitch Auger.................................270 Rear Auger Assembly - 12 Pitch Auger (Cont.).........................272 Rear Auger Assembly - 10 Pitch Auger.................................274 Rear Auger Assembly - 10 Pitch Auger (Cont.).........................276 Fuel Tank Assembly...................................................278 Hydraulic Tank Assembly..............................................280 Hydraulic Test Ports.................................................282 Engine Assembly - Radiator...........................................284 Engine Assembly - Intake/Exhaust.....................................286 Engine Assembly - Components.........................................288 Engine Assembly - DEF Tank...........................................290 Engine Assembly - Pumps..............................................292 Hoods and Covers - Left..............................................294 Hoods and Covers - Right.............................................296 Spray Down...........................................................298 Tow Point Assembly...................................................300 Tow Point Assembly (Cont.)...........................................302 Hydraulic Manifold - Upper...........................................304 Hydraulic Manifold - Lower...........................................306 Hydraulic Oil Cooler.................................................308 Generator............................................................310 Hydraulic Cylinders..................................................312 Dash Assembly - Controls.............................................314 Dash Assembly - Mounting.............................................316 Control Box Assembly.................................................318 Control Box Assembly (Cont.).........................................320 Seat Assembly & Details..............................................322 HD Screed Overview...................................................324 HD Screed Frame Assembly (1 of 2) ...................................326 HD Screed Frame Assembly (2 of 2) ...................................328 HD Screed Mechanical Crown...........................................330 HD Screed Extension Assembly - Left..................................332 HD Screed Extension Assembly - Right.................................334 HD Screed Slide Plate Assembly.......................................336 HD Screed Pull Arm Assembly - Left...................................338 HD Screed Pull Arm Assembly - Right..................................340 HD Screed Thickness Adjuster - Standard..............................342 HD Screed Endgates...................................................344 HD Screed Vibrators and Walkboards...................................346 HD Screed Citrus Tank................................................348 HD Screed Heat Control - Standard....................................350 Option - HD Screed Heat Control w/ATC ...............................352 Option - HD Berm Screed Overview.....................................354 Option - HD Berm Screed Ext. Assembly - Left.........................356 Option - HD Berm Screed Ext. Assembly - Left (Cont.).................358 Option - HD Berm Screed Ext. Assembly - Right........................360 Option - HD Berm Screed Ext. Assembly - Right (Cont.)................362 Option - HD Berm Screed Remote Assembly .............................364 Option - HD 3:1 Depth Screws.........................................366 Option - HD 3:1 Depth Screws (Cont.).................................368 Option - HD Horizontal Depth Screws..................................370 Option - HD Screed Heated Endgates...................................372 Option - HD Screed Heated Safety Edge Endgates.......................374 Option - HD Power Crown/Extension Vibrators..........................376 Option - HD Power Crown/Extension Vibrators (Cont.)..................378 Option - Dual Steering Wheels........................................380 Option - 12” HD Screed Extension and Strike Offs.....................382 Option - 20’ Paver Leveling Ski Assembly.............................384 Option - 30’-40’ Paver Leveling Ski Assembly.........................386 Option - TopCon P-32 Control Assembly, Dual..........................388 Option - TopCon P-32 Control Assembly, Single........................390 Option - Truck Hitch Assembly........................................392 Option - Truck Hitch Assembly (Cont.)................................394 Option - Umbrella and Fire Extinguishers.............................396 Hydraulic Hose Schedule .............................................398 Decal Schedule ......................................................402 Alphabetical Parts Index.............................................404 Safety .................................................................. 17 Safety Precautions................................................... 20 Machine Precautions.................................................. 23 Hot Material Precautions......................................... 23 Hydraulic Systems Precautions.................................... 23 Refueling Precautions............................................ 24 Battery Precautions.............................................. 24 Starting and Stopping Precautions................................ 24 Parking Precautions.............................................. 24 Operating Precautions............................................ 24 Poor Visibility.................................................. 25 Storage Precautions.............................................. 25 Maintenance Precautions.......................................... 25 Safety Decals........................................................ 26 Safety Decal Locations........................................... 26 Safety Decals Care............................................... 28 Decal Installation (Sticker Type)................................ 28 Decal Installation (Top Protected) .............................. 28 Limited Warranty Policy.................................................. 30 Contact Information.................................................. 31 Specifications Charts................................................ 32 Torque Specifications................................................ 35 Standard Inch Fasteners.......................................... 35 Metric Fasteners................................................. 36 Hydraulic Fittings............................................... 36 Determining Proper Torque........................................ 37 Component Location ...................................................... 41 Components Overview.................................................. 43 Dual Operator Platform........................................... 43 Augers........................................................... 44 Hopper and Conveyors............................................. 44 Hydraulic System................................................. 44 Electrical System................................................ 44 Machine Overview..................................................... 45 Main Control Panel................................................... 46 Screed Controls ..................................................... 48 Screed Electric Heat Controls.................................... 49 Screed Control Box............................................... 50 Optional Remote Screed Controls.................................. 51 Steering and Speed Control Box....................................... 52 Operation................................................................ 53 Receiving the Machine................................................ 55 Initial and Daily Inspection..................................... 55 Start-Up Procedure........................................... 56 Stopping the Engine.......................................... 56 DPF Regeneration (REGEN)..................................... 56 PV480 Powerview Display...................................... 57 Gauge Screen..................................................... 57 Soft Key Buttons................................................. 58 Set Points and Throttle Speed.................................... 58 DEF Info......................................................... 59 Main Menu Screen................................................. 63 Diagnostics...................................................... 64 System Info...................................................... 65 Lamp Info........................................................ 65 User Settings.................................................... 67 DPF Commands..................................................... 68 Perform Parked Regeneration...................................... 73 Status and Warning Alert Icons................................... 76 Plus One Controller ......................................... 77 Driving the Paver............................................ 77 Activate/Deactivate Operator Control Station..................... 78 Steering and Speed Control....................................... 78 Paver Operation.............................................. 79 Spray Down....................................................... 79 Heating the Screed............................................... 80 Hopper Wings..................................................... 81 Hopper Cylinder Valve Lock....................................... 82 Conveyors........................................................ 82 Under Auger Material Cut-Offs ................................... 83 Electric Flight Screw ........................................... 83 Set the Screed Extension, Flight Screw and Endgate............... 84 Sonic Auger Sensor............................................... 86 Starting to Pave............................................. 87 Basic Paving..................................................... 88 Setting the Crown................................................ 89 Mat Texture Adjustment........................................... 90 Unloading and Loading........................................ 90 Unloading........................................................ 91 Loading.......................................................... 91 Tie-Down Procedure............................................... 91 Towing ...................................................... 92 Optional Components.......................................... 92 Umbrella Option.................................................. 92 Truck Hitch Attachment Option.................................... 92 Rubber Track Option.............................................. 93 Steering Wheel Option............................................ 93 Screed Sloping Extensions........................................ 93 Automatic Temperature Control.................................... 94 Roll-Up Curb Attachments......................................... 94 Screed Extension Vibration....................................... 94 Topcon® P-32 Sonic and Dual Grade Control........................ 95 Horizontal Flight Screws......................................... 96 Slope Meter...................................................... 96 Hydraulic Tow Points............................................. 97 Heated End Gates................................................. 98 Screed Single-Point Lube System.................................. 98 One-Foot Screed Extension........................................ 98 Screed Control Pendant........................................... 99 Magnetic Cup Holder.............................................. 99 Maintenance .............................................................101 Maintenance Schedule.................................................104 Raise and Lower the Conveyor.....................................105 Routine Maintenance..........................................107 Prepare Paver for Maintenance....................................107 Every 10 Hours or Daily Routine Maintenance .....................107 Every 50 Hours or Weekly Routine Maintenance.....................107 Every 100 Hours or Monthly Maintenance...........................108 Every 250 Hours or Quarterly Routine Maintenance.................108 Every 500 Hours or Semi-Annual Routine Maintenance...............108 Every 1000 Hours or Annual Routine Maintenance...................108 Every 1500 Hours.................................................108 Every 3000 Hours.................................................108 Lubrication..................................................109 Lubrication Points Chart.........................................109 Daily Lubrication................................................110 Weekly Lubrication...............................................111 Monthly Lubrication..............................................111 Torque Hub Lubrication...........................................112 Maintenance Adjustments......................................112 Conveyor Flight Chains...........................................112 Conveyor Drive Chains............................................113 Auger Drive Chain Adjustment.....................................114 Screed Extension Top Guide Adjustment............................114 Track Tension Pressure Relief....................................115 Torque Hub Hydraulic Motor Gear Adjustment.......................115 Conveyor Switch Adjustment.......................................116 Engine Maintenance...........................................117 Check Engine Lubrication Oil.....................................118 Change Engine Oil and Filter.....................................118 Change Oil Separator Element.....................................119 Change Air Filter................................................119 Engine Drive Belt................................................120 Selective Catalytic Reduction (SCR) .............................120 DEF (Diesel Exhaust Fluid).......................................121 DEF Storage......................................................121 DPF Service......................................................122 Cooling System...............................................123 Replace Radiator Hoses ..........................................123 Fuel System..................................................124 Fuel Tank........................................................124 Change Fuel Filter...............................................124 Fuel Water Separator.............................................125 Hydraulic System.............................................126 Check Hydraulic Oil..............................................126 Change Hydraulic Oil and Filter..................................126 Electrical System............................................127 Battery Servicing................................................128 Alternator.......................................................128 Fuse Panel.......................................................129 Electric Heat Control Box....................................129 Generator .......................................................132 Generator Capacitor..............................................132 Dielectric Grease................................................133 Replacement Procedures.......................................134 Front Idler......................................................134 Track Tension Cylinder...........................................135 Track Rollers....................................................135 Track Sprocket (Poly)............................................135 Rubber Track (Option)............................................136 Torque Hub.......................................................136 Two-Speed Hydraulic Motors.......................................137 Rear Conveyor Shaft, Bearings and Sprockets .....................139 Conveyor Drive Motors............................................139 Auger Inner Bearings.............................................140 Auger End Mounts.................................................141 Auger Motors.....................................................141 Quick Change Augers..............................................142 Main Screed Wear Plate...........................................144 Screed Extension Wear Plate......................................145 Conveyor Switch Replacement......................................146 Winterizing for Storage......................................146 Troubleshooting..............................................148 Hydraulic Test Ports.............................................148 Auger and Conveyor Chain Tension Adjustment......................149 Spraydown Pump...................................................150 Hydraulic Motor Installation Start-Up Procedure..................151 Troubleshooting Chart........................................152 PV480 Diagnostic Trouble Code (DTC) Chart....................155 PV480 Troubleshooting............................................163 Plus One Controller..........................................164 Schematics...............................................................165 Main Harness w/TopCon Option (1 of 6)................................167 Main Harness w/TopCon Option (2 of 6)................................169 Main Harness w/TopCon Option (3 of 6)................................171 Main Harness w/TopCon Option (4 of 6)................................173 Main Harness w/TopCon Option (5 of 6)................................175 Main Harness w/TopCon Option (6 of 6)................................177 Control Box Assembly w/TopCon Option (1 of 3)........................179 Control Box Assembly w/TopCon Option (2 of 3)........................181 Control Box Assembly w/TopCon Option (3 of 3)........................183 Screed Control Box Assembly w/TopCon Option - Left...................185 Screed Control Box Assembly w/TopCon Option - Right..................187 Generator Heat Control Box Assembly, 14.4KW (1 of 2).................189 Generator Heat Control Box Assembly, 14.4KW (2 of 2).................191 Generator Heat Control Box Assembly, 14.4KW w/ATC Option (1 of 2)....193 Generator Heat Control Box Assembly, 14.4KW w/ATC Option (2 of 2)....195 Control Box, Dual Joystick, PQ Controls..............................197 Screed Control Box Pendants - Left/Right.............................199 Steering Wheel Control Box Option....................................201 Power Crown Option Harness...........................................203 C4 Dash to Pedestal Jumper Harness...................................205 C3 Dash to Pedestal Jumper Harness...................................207 Load Control box to Bulkhead Harness.................................209 Hydraulic Cooler Harness.............................................211 Jumper Heater Element Pair Harness...................................213 Electric Vibrators Harness...........................................215 Screed Control Box Harness w/TopCon Option...........................217 Hydraulic Tow Point Harness..........................................219 Generator Harness....................................................221 Generator Control Harness............................................223 Fuel Sender Jumper Harness...........................................225 Lower Manifold Harness...............................................227 Screed Slope/Berm Harness............................................229 Electronic Steering Cord.............................................231 Hydraulic Schematic (1 of 5).........................................233 Hydraulic Schematic (2 of 5).........................................235 Hydraulic Schematic (3 of 5).........................................237 Hydraulic Schematic (4 of 5).........................................239 Hydraulic Schematic - Optional Power Crown (5 of 5)..................241 Illustrated Parts List...................................................243 Quick Reference .....................................................247 Track Assembly - Poly Pads...........................................248 Track Assembly - Poly Pads (Cont.)...................................250 Track Assembly - Continuous Rubber...................................252 Track Assembly - Continuous Rubber (Cont.)...........................254 Push bar Assembly....................................................256 Conveyor Assembly (1 of 2)...........................................258 Conveyor Assembly (2 of 2)...........................................260 Conveyor Drive & Paddle Assembly.....................................262 Conveyor Drive & Paddle Assembly (Cont.).............................264 Hopper Wings.........................................................266 Hopper Wings (Cont.).................................................268 Rear Auger Assembly - 12 Pitch Auger.................................270 Rear Auger Assembly - 12 Pitch Auger (Cont.).........................272 Rear Auger Assembly - 10 Pitch Auger.................................274 Rear Auger Assembly - 10 Pitch Auger (Cont.).........................276 Fuel Tank Assembly...................................................278 Hydraulic Tank Assembly..............................................280 Hydraulic Test Ports.................................................282 Engine Assembly - Radiator...........................................284 Engine Assembly - Intake/Exhaust.....................................286 Engine Assembly - Components.........................................288 Engine Assembly - DEF Tank...........................................290 Engine Assembly - Pumps..............................................292 Hoods and Covers - Left..............................................294 Hoods and Covers - Right.............................................296 Spray Down...........................................................298 Tow Point Assembly...................................................300 Tow Point Assembly (Cont.)...........................................302 Hydraulic Manifold - Upper...........................................304 Hydraulic Manifold - Lower...........................................306 Hydraulic Oil Cooler.................................................308 Generator............................................................310 Hydraulic Cylinders..................................................312 Dash Assembly - Controls.............................................314 Dash Assembly - Mounting.............................................316 Control Box Assembly.................................................318 Control Box Assembly (Cont.).........................................320 Seat Assembly & Details..............................................322 HD Screed Overview...................................................324 HD Screed Frame Assembly (1 of 2) ...................................326 HD Screed Frame Assembly (2 of 2) ...................................328 HD Screed Mechanical Crown...........................................330 HD Screed Extension Assembly - Left..................................332 HD Screed Extension Assembly - Right.................................334 HD Screed Slide Plate Assembly.......................................336 HD Screed Pull Arm Assembly - Left...................................338 HD Screed Pull Arm Assembly - Right..................................340 HD Screed Thickness Adjuster - Standard..............................342 HD Screed Endgates...................................................344 HD Screed Vibrators and Walkboards...................................346 HD Screed Citrus Tank................................................348 HD Screed Heat Control - Standard....................................350 Option - HD Screed Heat Control w/ATC ...............................352 Option - HD Berm Screed Overview.....................................354 Option - HD Berm Screed Ext. Assembly - Left.........................356 Option - HD Berm Screed Ext. Assembly - Left (Cont.).................358 Option - HD Berm Screed Ext. Assembly - Right........................360 Option - HD Berm Screed Ext. Assembly - Right (Cont.)................362 Option - HD Berm Screed Remote Assembly .............................364 Option - HD 3:1 Depth Screws.........................................366 Option - HD 3:1 Depth Screws (Cont.).................................368 Option - HD Horizontal Depth Screws..................................370 Option - HD Screed Heated Endgates...................................372 Option - HD Screed Heated Safety Edge Endgates.......................374 Option - HD Power Crown/Extension Vibrators..........................376 Option - HD Power Crown/Extension Vibrators (Cont.)..................378 Option - Dual Steering Wheels........................................380 Option - 12” HD Screed Extension and Strike Offs.....................382 Option - 20’ Paver Leveling Ski Assembly.............................384 Option - 30’-40’ Paver Leveling Ski Assembly.........................386 Option - TopCon P-32 Control Assembly, Dual..........................388 Option - TopCon P-32 Control Assembly, Single........................390 Option - Truck Hitch Assembly........................................392 Option - Truck Hitch Assembly (Cont.)................................394 Option - Umbrella and Fire Extinguishers.............................396 Hydraulic Hose Schedule .............................................398 Decal Schedule ......................................................402 Alphabetical Parts Index.............................................404
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