Liebherr A 900 C ZW Litronic 1030 1031 1032 Hydraulic Excavator Operating Manual SN 64850 – PDF DOWNLOAD

Description

Liebherr A 900 C ZW Litronic 1030 1031 1032 Hydraulic Excavator Operating Manual SN 64850 – PDF DOWNLOAD

FILE DETAILS:

Liebherr A 900 C ZW Litronic 1030 1031 1032 Hydraulic Excavator Operating Manual SN 64850 – PDF DOWNLOAD

Language : English
Pages : 339
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr A 900 C ZW Litronic 1030 1031 1032 Hydraulic Excavator Operating Manual SN 64850 – PDF DOWNLOAD

Product identification
Manufacturer: LIEBHERR Hydraulikbagger GmbH
Type: A 900 C ZW Litronic
Type no.: 1030 / 1031 / 1032
Conformity: CE

Introduction:

• This operating manual has been specifically devised for machine operators and maintenance personnel. It contains important warnings, information and tips regarding the maintenance and proper operation of the machine. It assists you in becoming familiar with the functions and features of the machine and helps prevent incorrect operation.
• By strictly adhering to the instructions in the operating manual, you can significantly enhance the reliability and service life of the machine.
• The operating manual is an integral part of the scope of delivery of the machine. Ensure that a copy is at all times available in the storage compartment in the operator’s cab.
• Carefully read the operating manual before starting the machine and then regularly read it again. All persons carrying out work on or with the machine must be fully familiar with the content of the operating manual and must adhere to the instructions.

• The machine owner must ensure that this operating manual is complemented with the relevant statutory regulations for accident prevention and the protection of the environment. Apart from the instructions in this operating manual and the statutory accident prevention, health and safety regulations applicable in the country of operation, all personnel working on or with the machine must adhere to best practice for safe and proper operation.
• Certain sections in this manual might not apply to your specific model.
• Some of the figures in this operating manual might show details or equipment that differ from those in your machine.
• Some of the figures show the equipment with guards or covers removed (for better depiction).
• As our products are constantly being improved, certain changes might be made to the equipment which are not referred to specifically in this operating manual.
• Should you require additional information or if you have any queries, please contact the LIEBHERR customer service department.

Warranty and liability:

• Due to the range of products (e.g. fuels, lubricants, tool attachments, spare parts) available from other manufacturers, LIEBHERR is not in a position to assess the compatibility of these products with its own machines. This also applies in relation to possible effects that third-party products have on LIEBHERR products and vice versa.
• It is therefore the responsibility of the machine owner to assess whether third-party products can be safely used in conjunction with the LIEBHERR machine. LIEBHERR shall not be liable for damage to or downtimes of LIEBHERR machine caused by the use a third-party products. Such damage is not covered by the LIEBHERR warranty.
• LIEBHERR shall not be liable for damage caused by improper operation, insufficient maintenance or non-compliance with safety instructions.

Amendments, general terms and conditions, copyright:

• We reserve the right to modify our products and amend the instructions in this operating manual without prior notice.
• The reproduction or publication of the content of this operating manual (including figures) is prohibited. LIEBHERR reserves all rights in this operating manual, including copyright.
• The warranty and liability clauses of the general business terms and conditions of LIEBHERR apply.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr A 900 C ZW Litronic 1030 1031 1032 Hydraulic Excavator Operating Manual SN 64850 – PDF DOWNLOAD

1 Product description 1-1
1 1 Design and overview 1-1
1 1 1 Machine with standard attachment 1-1
1 1 2 Uppercarriage 1-2
1 1 3 Undercarriages 1-3
1 2 Vibration emissions 1-3
1 3 Sound emission 1-4
1 3 1 Safety and information signs 1-5
1 4 EC Declaration of Conformity 1-11
1 5 Technical data 1-12
2 Safety information, signs 2-1
2 1 Symbols in the operating instructions 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety instructions 2-2
2 3 1 General safety instructions 2-2
2 3 2 Crushing and burn prevention 2-4
2 3 3 Fire and explosion prevention 2-4
2 4 Signs on the machine 2-5
2 4 1 Introduction 2-5
2 4 2 ID tag 2-5
3 Control, operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of operator’s platform 3-1
3 1 2 Functions of the control consoles 3-3
3 1 3 Keyboard 3-8
3 1 4 Monitoring screen 3-11
3 1 5 Main screen and operator’s menu 3-14
3 1 6 Operator’s menu 3-18
3 2 Control 3-32
3 2 1 Entering and exiting the operator’s cab 3-32
3 2 2 Safety lever 3-34
3 2 3 Operator seat 3-35
3 2 4 Adjusting steering column 3-39
3 2 5 Windscreen 3-40
3 2 6 Sun blind 3-40
3 2 7 Inside lighting 3-41
3 2 8 Windscreen wiper 3-41
3 2 9 Illumination 3-43
3 2 10 Heating and air-conditioning system 3-45
3 2 11 Emergency hammer 3-50
3 3 Operation 3-51
3 3 1 Safety instructions 3-51
3 3 2 Starting machine 3-52
3 3 3 Preparing machine for dust intensive application 3-55
3 3 4 Preparing machine for use in environmentally sensitive areas 3-55
3 3 5 Switching off the diesel engine 3-58
3 3 6 Starting aids 3-59
3 3 7 Jump start procedure 3-61
3 3 8 Travel operation 3-62
3 3 9 On-road travelling 3-65
3 3 10 Oscillating axle locking device 3-68
3 3 11 4-point outrigger support (1031) 3-69
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3 4 Working with the machine 3-71
3 4 1 Safety Instructions 3-71
3 4 2 Sensor controlled low idle automatic 3-74
3 4 3 Locking uppercarriage 3-75
3 4 4 Rotating the uppercarriage 3-76
3 4 5 Braking the uppercarriage 3-76
3 4 6 Working position 3-78
3 4 7 Operating the working tool 3-79
3 4 8 Lowering of the working tool when engine is shut off 3-81
3 4 9 Moving boom 3-82
3 4 10 Choosing attachment and operating mode 3-83
3 4 11 Attachment operation 3-85
3 4 12 Operation of swivel rotator (optional equipment) 3-89
3 4 13 Turning, swivelling locking and releasing attachment 3-91
3 4 14 Magnet system for the operation of hydromagnets (optional equipment) 3-92
3 4 15 Socket on stick (optional equipment) 3-93
3 5 Working with the ZW system 3-94
3 5 1 ZW control panel 3-95
3 5 2 Switch on ZW system 3-95
3 5 3 Placing machine on rails 3-96
3 5 4 Automatic mode 3-98
3 5 5 Rail travel lighting 3-99
3 5 6 Emergency brake 3-99
3 5 7 Horn 3-99
3 5 8 Control elements for accompanying person 3-99
3 5 9 Rail travel 3-99
3 5 10 Switchgear traverse mode (rolling mode) 3-100
3 5 11 Emergency lowering 3-100
3 5 12 Switchgear traversing in climbing mode 3-101
3 5 13 Removing the machine from the rails 3-101
3 5 14 Automatic locking of rail guide system (optional equipment) 3-102
3 5 15 Lifting the rail chassis (increasing traction) 3-103
3 5 16 Coupling rail vehicles 3-104
3 5 17 Towing machine on rails 3-105
3 5 18 Wagon brake system (optional equipment) 3-106
3 5 19 Earthing measures 3-110
3 5 20 Vertical extension for support rockers 3-112
3 6 Stroke and boom limitation 3-113
3 6 1 Safety information 3-113
3 6 2 Functional description 3-113
3 6 3 Stroke and boom limitation menu 3-113
3 6 4 Application of lift limitation 3-115
3 6 5 Using boom limitation 3-115
3 6 6 Bridging stroke and boom limitation 3-116
3 6 7 Setting stroke limitation 3-118
3 6 8 Adjusting boom limitation 3-122
3 7 Installation and removal of attachment parts 3-125
3 7 1 Safety Instructions 3-125
3 7 2 Installation and removal of digging tool 3-127
3 7 3 Attachment of grapple to bucket stick 3-129
3 7 4 Hydraulic quick-change adapter (optional equipment) 3-132
3 7 5 Hydraulic quick-change adapter with LIKUFIX (optional equipment) 3-137
3 7 6 Mechanical quick-change adapter (optional equipment) 3-138
3 7 7 Mechanical quick-change bucket stick (optional equipment) 3-143
3 7 8 Quick-change adapter equipment at swivel rotator (optional equipment) 3-148
3 7 9 Assignment of the hydraulic lines 3-152
3 8 General working methods 3-153
3 8 1 Tips for the proper operation of the machine preventing damage and wear 3-153
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3 8 2 Preparation 3-155
3 8 3 Working with the backhoe bucket 3-155
3 8 4 Loading transport vehicle 3-157
3 8 5 Grading work 3-157
3 8 6 Working with grapples 3-158
3 8 7 Excavating and moving material with grapples 3-159
3 8 8 Working with the hydraulic hammer 3-160
3 8 9 Load lifting operation 3-161
3 8 10 Use of quick-change adapter for load lifting operation 3-162
3 8 11 Overload warning system 3-163
3 9 Transport 3-166
3 9 1 Safety instructions 3-166
3 9 2 Transportation on low-loader 3-167
3 9 3 Loading with crane 3-168
4 Malfunctions 4-1
4 1 Error code list 4-1
4 2 Faults and remedies 4-11
4 2 1 Diesel engine and fuel system 4-11
4 2 2 Hydraulic system 4-13
4 2 3 Travelling 4-14
4 2 4 Brakes 4-15
4 2 5 Electrical system 4-15
4 2 6 Heating and air conditioning system 4-16
4 2 7 Working attachment 4-16
4 2 8 ZW system 4-16
4 3 Fuses and relays 4-17
4 3 1 Fuse box E50 4-17
4 3 2 ESP02 printed circuit board 4-19
4 3 3 Fuse box of ZW system 4-20
4 3 4 Emergency hydraulics (optional equipment) 4-22
4 4 Emergency operation 4-22
4 4 1 Emergency mode control 4-23
4 4 2 Emergency operation of hydraulic pump 4-26
4 4 3 Emergency operation of servo control 4-27
4 4 4 Emergency operation of slewing gear brake 4-27
4 4 5 Emergency operation of stroke and boom limitation (optional equipment) 4-28
4 4 6 Travel emergency mode 4-30
4 4 7 Emergency hydraulics (optional equipment) 4-33
4 4 8 Emergency gear shifting 4-35
4 4 9 Towing the machine 4-36
4 4 10 Disengaging transmission (emergency release) 4-36
5 Maintenance 5-1
5 1 Safety instructions 5-1
5 1 1 General safety instructions 5-1
5 1 2 Checking for cracks 5-1
5 1 3 Welding 5-2
5 1 4 Fuels, lubricants and process chemicals 5-2
5 1 5 Repair 5-2
5 1 6 Electrical system 5-3
5 1 7 Pressure accumulator 5-3
5 1 8 Hydraulic hoses and lines 5-4
5 1 9 Cab protection (FOPS) 5-5
5 2 Access doors for maintenance 5-5
5 2 1 Overview of access doors 5-5
5 2 2 Door locking mechanism 5-6
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5 2 3 Locking mechanism for bonnet 5-7
5 3 Cleaning machine 5-7
5 4 Care for rubber components 5-8
5 5 Tyres 5-8
5 5 1 Checking tyre pressure 5-8
5 5 2 Foam tyres 5-9
5 6 Fuels, lubricants and process chemicals 5-9
5 6 1 General information 5-9
5 6 2 Filling volumes, lubricating chart 5-10
5 7 Specifications for fuels, lubricants and process chemicals 5-13
5 8 Lubricants and fuels 5-13
5 8 1 Diesel fuels 5-13
5 8 2 Engine oils 5-14
5 8 3 Coolant 5-15
5 8 4 Hydraulic oils 5-16
5 8 5 Axle oil 5-18
5 8 6 Gear oils 5-19
5 8 7 Transmission oils 5-20
5 8 8 Pump distributor gear oils 5-20
5 8 9 Energy recuperation cylinder oils 5-21
5 8 10 Greases 5-22
5 8 11 Windscreen washer fluid 5-22
5 8 12 Lubricants and care products for electrical and mechanical systems 5-23
5 9 Cooling system 5-23
5 9 1 Checking and cleaning the cooling system 5-23
5 9 2 Check coolant level 5-24
5 9 3 Changing coolant 5-24
5 9 4 Checking coolant, adjusting mixing ratio 5-26
5 10 Fuel system 5-30
5 10 1 Refuelling 5-30
5 10 2 Dewatering fuel tank 5-32
5 10 3 Emptying and cleaning fuel tank 5-32
5 10 4 Maintenance of fuel filter 5-33
5 10 5 Bleeding fuel system 5-35
5 11 Dry air filter 5-37
5 11 1 Cleaning the dust removal valve 5-38
5 11 2 Replacing filter elements 5-38
5 11 3 Checking the clean air line 5-40
5 12 Hydraulic system 5-40
5 12 1 Preparation 5-40
5 12 2 Check the oil level in the hydraulic tank 5-41
5 12 3 Releasing the pressure from the hydraulic system 5-41
5 12 4 Replacing breather filter 5-42
5 12 5 Emptying and refilling hydraulic tank 5-42
5 12 6 Return filter 5-44
5 12 7 Control oil filter 5-45
5 12 8 Control circuit 5-46
5 12 9 Bleeding of the hydraulic pumps 5-46
5 12 10 Removing the suction hose 5-47
5 12 11 Bypass oil filter (optional equipment) 5-47
5 12 12 Servicing the hydraulic cylinder 5-49
5 12 13 Replacing hydraulic hoses 5-50
5 13 Changing the oil on components 5-50
5 13 1 General notes 5-50
5 13 2 Swin gear – oil change 5-51
5-52
5 13 4 Steering and rigid axle – oil change 5-52
5-53
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5 13 6 Pump distributor gear – oil change 5-54
5-54
5 15 Electrical system 5-55
5 15 1 Notes regarding the electrical system 5-55
5 15 2 Battery main switch 5-55
5 15 3 Battery care 5-56
5 15 4 Slip ring body 5-57
5 16 Heating and air-conditioning system 5-58
5 16 1 Recirculated and ambient air filter 5-58
5 16 2 Heating system 5-59
5 16 3 air-conditioning system 5-59
5 17 Automatic lubrication of the machine 5-61
5 17 1 Semi-automatic central lubrication system 5-61
5 17 2 Fully automatic central lubrication system (optional equipment) 5-63
5 18 Manual lubrication of the machine 5-64
5 18 1 Lubricating steering knuckle bearings and oscillating bolts 5-65
5 18 2 Digging buckets / bucket tilting device 5-65
5 18 3 Attachments (optional equipment) 5-66
5 18 4 Hydraulic quick change adapter 5-66
5 18 5 Mechanical quick-change adapter 5-67
5 18 6 Mechanical quick-change bucket stick 5-68
5 19 Couplings of the quick-change adapter systems (optional equipment) 5-68
5 19 1 Hydraulic coupling 5-68
5 19 2 LIKUFIX electric coupling 5-70
5 20 Parking and swing gear brake 5-70
5 21 ZW system 5-71
5 21 1 Lubricating rail chassis 5-71
5 21 2 Inspecting rail vehicle 5-71
5 22 Wagon brake system (optional equipment) 5-72
5 23 General Maintenance points 5-73
5 23 1 Replacing wear parts 5-73
5 23 2 Replacing the teeth on the digging tool 5-74
5 23 3 Welding work on the machine 5-74
5 24 Maintenance and inspection schedule 5-75

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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