Liebherr A 904 C-Litronic Material handler Operating instructions Manual SN 25567 – PDF DOWNLOAD

Description

Liebherr A 904 C-Litronic Material handler Operating instructions Manual SN 25567 – PDF DOWNLOAD

FILE DETAILS:

Liebherr A 904 C-Litronic Material handler Operating instructions Manual SN 25567 – PDF DOWNLOAD

Language : English
Pages : 287
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr A 904 C-Litronic Material handler Operating instructions Manual SN 25567 – PDF DOWNLOAD

Product identification
Manufacturer: LIEBHERR Hydraulikbagger GmbH
Type: A 904 C-Litronic
Type no.: 440 / 477
Conformity: CE

This operating manual has been written for the machine operator and for the maintenance
personnel of the machine.
It contains:
– the Technical data.
– the Safety
– the Operating instructions.
– the Maintenance instructions.

Before initial operation and at regular subsequent intervals, the operating manual must be carefully read and observed by all persons who carry out work with or on the machine.
Working with or on the machine includes, for example:

• Operation including setting up or equipping, rectifying malfunctions during the course of work, resolving output reductions, care, disposal of operating and service materials.
• Service, including maintenance, inspection and repair work.
• Transportationor loading of the machine.

The operating manual allows the machine operator to familiarize himself with the machine more easily and prevents problems due to improper operation.

The observance of the operating and maintenance instructions by maintenance personnel:
– increases reliability in use.
– extends the service life of your machine.
– reduces repair costs and downtime.

• The operating manual is part of the machine. Place a copy in the document compartment in the cab for easy access.
• The operating and maintenance manual should also incorporate information regarding current national regulations for accident prevention and protection. In addition to the operating instructions and the legally binding regulations on accident prevention valid in the user country and the job site, the recognized specialized technical regulations for safe and correct working procedures must also be observed.
• This operating and maintenance manual contains all the necessary information to
  operate and maintain your machine.

TABLE OF CONTENTS:

Liebherr A 904 C-Litronic Material handler Operating instructions Manual SN 25567 – PDF DOWNLOAD

1 Product description 1-1
11 Assembly – Overview 1-1
111 Complete overview 1-1
112 Uppercarriage 1-2
113 Undercarriage 1-3
12 Technical data 1-3
2 Safety information, signs 2-1
21 Symbols in the operating instructions 2-1
22 Use in accordance with the regulations 2-2
23 Safety instructions 2-2
231 General Safety instructions 2-2
232 Crushing and burn prevention 2-3
233 Fire and explosion prevention 2-4
24 Signs on the machine 2-4
241 Introduction 2-4
242 Arrangement of signs 2-5
243 Explanation of signs 2-6
244 Arrangement of different signs (American version) 2-10
245 Explanation of the different signs (American version) 2-11
25 Identification tags on the machine 2-13
3 Control, operation 3-1
31 Operating and control elements 3-1
3-1
312 Arrangement of joysticks 3-3
313 Keypad 3-4
314 Monitoring screen 3-9
315 Main screen 3-12
32 Operation 3-28
3-28
322 Elevating operator’s cab (option) 3-30
323 Safety lever 3-32
3-33
325 Adjusting the steering column 3-37
326 Front windshield 3-38
327 Sun visor 3-38
dow 3-39
329 Interior illumination 3-39
3210 Fire extinguisher (option)* 3-40
3211 Windshield wiper 3-40
3212 Lighting 3-42
3213 Heating and Air conditioning system 3-43
33 Operation 3-49
331 Safety instructions 3-49
332 Starting / shutting down the machine 3-51
333 Starting aids 3-57
334 Jump start procedure 3-59
335 Emergency operations 3-59
336 Travel operation 3-62
337 Travel warning device (option) 3-64
338 Drive deactivation (optional extra) 3-64
339 Towing the machine 3-65
3310 Oscillating axle lock 3-67
Betriebsanleitung
A 904 C-Litronic / 8720338
MJFCIFSS
3311 Support 3-68
34 Working with the machine 3-70
341 Working with the machine safely 3-70
342 Sensor controlled low idle automatic 3-74
343 Operating the swing gear 3-75
344 Locking the uppercarriage 3-77
345 Working position 3-78
346 Operating the working attachment 3-79
347 Lowering the attachment when the engine is not running 3-81
348 Operate the attachment 3-82
349 Switchover of controls (option) 3-83
3410 Turning, rotating, locking and unlocking the attachments 3-83
3411 Magnet system (option) 3-85
3412 Electronic stick cylinder shut off 3-85
35 Installation and removal of attachment parts 3-91
351 Safe installation and removal of attachment parts 3-91
352 Safe removal and installation of attachment pins 3-92
353 Installation and removal of digging tool 3-93
354 Installation and removal of grapple on stick 3-95
355 Installation and removal of grapple on industrial stick 3-97
356 Mechanical quick change adapter (option) 3-98
357 Hydraulic quick change adapter (option) 3-103
358 LIKUFIX Hydraulic coupling system (option) 3-110
359 Industrial stick with LIKUFIX quick change attachment (option) 3-112
3510 Industrial stick with mechanical quick change device (option) 3-118
3511 Industrial stick with hydraulic quick change device (option) 3-123
36 General working methods 3-129
361 Guidelines for minimum impact working methods 3-129
362 Preparatory activities 3-130
363 Working with the backhoe bucket 3-131
364 Loading the transport vehicle 3-132
365 Working with the hydraulic hammer 3-132
366 Grading 3-134
367 Working with the grab 3-135
368 Load lifting work 3-137
369 Overload warning device 3-138
37 Transport 3-141
371 Transporting the machine safely 3-141
372 Transporting the machine on a flatbed trailer 3-142
373 Loading the machine with a crane 3-144
4 Malfunctions 4-1
41 Error code charts 4-1
411 Sensors 4-2
412 Regulating circuit 4-2
413 Stick cylinder shut off (only with industrial or special equipment) 4-3
414 Keypad 4-3
415 Display 4-4
416 Coding error 4-4
417 Other errors 4-4
418 Error due to warning symbols in SY field 4-5
42 Problems and remedies 4-5
421 Diesel engine and fuel system 4-5
422 Hydraulic system 4-6
423 Travel gear 4-7
424 Steering 4-8
425 Brakes 4-8
426 Electrical system 4-8
Betriebsanleitung
A 904 C-Litronic / 8720338
MJFCIFSS
427 Heating and Air conditioning system 4-9
428 Work attachment 4-9
43 Fuses and relays 4-10
431 Fuse box E50 4-10
432 ESP02 board 4-10
5 Maintenance 5-1
51 Maintaining the machine safely 5-1
511 General Safety instructions 5-1
512 Cleaning 5-1
513 Crack inspection 5-2
514 Welding 5-3
515 Operating and service fluids 5-3
516 Repair 5-3
517 Electrical system 5-4
518 Pressure accumulator 5-4
519 Hydraulic hoses and lines 5-5
52 Maintenance access doors 5-6
521 Overview of access doors 5-6
522 Door lock 5-7
523 Engine hood lock 5-8
53 Tires 5-8
531 Checking the tire pressure 5-9
532 Filling with foam 5-10
54 Lubricants and operating fluids 5-10
541 General information to change lubricants and operating fluids 5-10
542 Lubrication chart 5-12
543 Lubrication chart 5-14
544 Operating fluid chart 5-15
55 Lubricant and operating fluid specifications 5-15
551 Lube oil for the Diesel engine 5-15
552 Fuel 5-17
553 Hydraulic oil 5-18
554 Gear oil 5-21
555 Lubricating grease and other lubricants 5-21
556 Coolant 5-22
56 Diesel engine 5-26
561 Checking the oil level in the Diesel engine 5-26
562 Changing the Diesel engine oil 5-26
563 V-belt for A/C compressor and alternator installation 5-27
564 Oil separator 5-28
57 Cooling system 5-29
571 Checking and cleaning the cooling system 5-29
572 Checking the coolant level 5-30
573 Coolant antifreeze and anti-corrosion fluid 5-30
574 Changing water filters 5-31
575 Changing the coolant 5-31
58 Fuel system 5-34
581 Refuelling 5-34
582 Draining the water from the fuel tank 5-35
583 Emptying and cleaning the fuel tank 5-36
584 Draining and changing fuel filter cartridges 5-36
585 Bleeding the fuel system 5-37
59 Dry air filter 5-38
591 Changing the main element 5-39
592 Changing the safety element 5-40
593 Checking the filtered air line 5-40
510 Hydraulic system 5-40
Betriebsanleitung
A 904 C-Litronic / 8720338
MJFCIFSS
5101 Preparatory activities 5-41
5102 Checking the oil level in the hydraulic tank 5-41
5103 Relieving the pressure in the hydraulic system 5-42
5104 Emptying and refilling the hydraulic tank 5-43
5105 Return filter 5-44
5106 Servo oil filter 5-45
5107 Servo circuit 5-46
5108 Bleeding the hydraulic pump 5-46
5109 Servicing the hydraulic cylinder 5-47
51010 Replacing hydraulic hoses 5-48
511 Changing the oil on components 5-49
5111 General notes 5-49
5112 Swin gear – oil change 5-49
5-50
5114 Steering and rigid axle – oil change 5-51
5-51
5-52
513 Electrical system 5-52
5131 Notes for electrical system 5-52
5132 Battery master switch 5-53
5133 Battery care 5-53
5134 Slip ring assembly (option) 5-54
514 Heating and Air conditioning system 5-55
5141 Recirculated and fresh air filter 5-55
5142 Heating system 5-56
5143 Air conditioning system 5-57
515 Lubricating the machine 5-59
5151 Semi-automatic central greasing system 5-59
5152 Fully automatic central greasing system (optional extra) 5-61
5153 Lubricate king pin bearing, oscillating pin 5-63
5154 Central lubrication of undercarriage (option) 5-63
5155 Lubricating the digging tool / bucket tilt device 5-63
5156 Lubricating the grapple (option) 5-64
516 Quick change systems 5-65
5161 Lubricate the mechanical quick change adapter (option) 5-65
5162 Hydraulic quick change adapter (option) 5-65
5163 LIKUFIX (option) 5-66
5164 Industrial stick with LIKUFIX quick change device (option) 5-68
5165 Lubricating the industrial stick with mechanical quick change device (option) 5-70
5166 Industrial stick with hydraulic quick change device (option) 5-70
517 Parking and swing gear brake 5-72
518 General Maintenance points 5-72
5181 Replacing wear parts 5-72
5182 Replacing the teeth on the digging tool 5-72
5183 Welding work on the machine 5-73
519 Inspection and maintenance schedule 5-73

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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