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Liebherr A 918 Compact Litronic 1189 Wheeled Excavator Operator’s Manual SN 53395 – PDF DOWNLOAD
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Liebherr A 918 Compact Litronic 1189 Wheeled Excavator Operator’s Manual SN 53395 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: A 918 Compact Litronic
Type no.: 1189
From Serial no.: 53395
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Description
Liebherr A 918 Compact Litronic 1189 Wheeled Excavator Operator’s Manual SN 53395 – PDF DOWNLOAD
FILE DETAILS:
Liebherr A 918 Compact Litronic 1189 Wheeled Excavator Operator’s Manual SN 53395 – PDF DOWNLOAD
Language : English
Pages : 314
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr A 918 Compact Litronic 1189 Wheeled Excavator Operator’s Manual SN 53395 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: A 918 Compact Litronic
Type no.: 1189
From Serial no.: 53395
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr A 918 Compact Litronic 1189 Wheeled Excavator Operator’s Manual SN 53395 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 General overview 17
1.2 Technical data 18
1.2.1 Vibration emission 18
1.2.2 Sound emissions 19
1.2.3 Specifications 19
2 Safety warnings, signs 21
2.1 Safety advices and symbols 21
2.1.1 Designation of safety advices 21
2.1.2 Other designations 22
2.2 Additional rules and guidelines 22
2.3 Designated use 22
2.4 Signs on the machine 23
2.4.1 Warning signs 23
2.42 Information signs 31
2.4.3 Control description sticker 39
2.4.4 Identification tag 39
2.5 Safety warnings 40
2.5.1 Protection against vibration 40
2.5.2 Before taking into operation 41
253 Getting in and out 41
2.54 Starting the machine 42
25.5 Working 42
2.5.6 Transporting the machine 44
2.5.7 Towing 45
2.5.8 Maintenance and repair 45
2.5.9 Modifications, add-ons and conversions 49
1.1 Technical description 17
1.1.1 General overview 17
1.2 Technical data 18
1.2.1 Vibration emission 18
1.2.2 Sound emissions 19
1.2.3 Specifications 19
2 Safety warnings, signs 21
2.1 Safety advices and symbols 21
2.1.1 Designation of safety advices 21
2.1.2 Other designations 22
2.2 Additional rules and guidelines 22
2.3 Designated use 22
2.4 Signs on the machine 23
2.4.1 Warning signs 23
2.42 Information signs 31
2.4.3 Control description sticker 39
2.4.4 Identification tag 39
2.5 Safety warnings 40
2.5.1 Protection against vibration 40
2.5.2 Before taking into operation 41
253 Getting in and out 41
2.54 Starting the machine 42
25.5 Working 42
2.5.6 Transporting the machine 44
2.5.7 Towing 45
2.5.8 Maintenance and repair 45
2.5.9 Modifications, add-ons and conversions 49
copyright ® Liebherr-Hydraulikbagger GmbH 2016
LIEBHERR 9
LIEBHERR 9
A 918 Compact-1189 Litronic / 53395
Contents Operator’s manual
Contents Operator’s manual
2.5.10 Removal and installation of the attachment pins 49
2.5.11 Roll over protective structure (ROPS}) 49
2.5.12 Falling object protective structures (FOPS and FGPS) 50
3 Control and operation 51
3.1 Control and operating elements 51
3.1.1 Overview of operator’s platform 51
3.1.2 Control unit A 52
3.1.3 Control unit B 53
3.1.4 Control unit C 54
3.1.5 Further control units 54
3.2 Control 55
3.2.1 Battery main switch 55
3.2.2 Entering and exiting machine 55
3.2.3 Emergency exit 56
3.2.4 Fire extinguisher (option) 57
3.25 Safety lever 57
3.26 Operator’s seat 58
3.2.7 Safety belt 63
3.2.8 Steering wheel 65
3.2.9 Ignition key 65
3.2.10 Windscreen 66
3.2.11 Sun blind 68
3.2.12 Side windows 69
3.2.13 Exterior mirrors 70
3.2.14 Lighting 71
3.2.15 Cab lighting system 72
3.2.16 Windshield wipers 72
3.2.17 Windscreen washer system 72
3.2.18 Display 73
3.2.19 Status symbols 75
3.2.20 Main menu 87
3.2.21 Camera menu 88
3.2.22 Automatic heating and automatic ventilation 89
3.2.23 Automatic air conditioning 93
2.5.11 Roll over protective structure (ROPS}) 49
2.5.12 Falling object protective structures (FOPS and FGPS) 50
3 Control and operation 51
3.1 Control and operating elements 51
3.1.1 Overview of operator’s platform 51
3.1.2 Control unit A 52
3.1.3 Control unit B 53
3.1.4 Control unit C 54
3.1.5 Further control units 54
3.2 Control 55
3.2.1 Battery main switch 55
3.2.2 Entering and exiting machine 55
3.2.3 Emergency exit 56
3.2.4 Fire extinguisher (option) 57
3.25 Safety lever 57
3.26 Operator’s seat 58
3.2.7 Safety belt 63
3.2.8 Steering wheel 65
3.2.9 Ignition key 65
3.2.10 Windscreen 66
3.2.11 Sun blind 68
3.2.12 Side windows 69
3.2.13 Exterior mirrors 70
3.2.14 Lighting 71
3.2.15 Cab lighting system 72
3.2.16 Windshield wipers 72
3.2.17 Windscreen washer system 72
3.2.18 Display 73
3.2.19 Status symbols 75
3.2.20 Main menu 87
3.2.21 Camera menu 88
3.2.22 Automatic heating and automatic ventilation 89
3.2.23 Automatic air conditioning 93
copyright ® Liebherr-Hydraulikbagger GmbH 2016
10 LIEBHERR A 918 Compact-1189 Litronic / 563395
LHB/111680972/01/2018-08-24/en
LHB/M1160972/01/2016-08-24/en
LHB/M1160972/01/2016-08-24/en
Operator’s manual
Contents
3.2.24 Operating status menu 97
3.2.25 System settings menu 97
3.2.26 Function settings menu 104
3.2.27 Information menu 110
3.2.28 Tool Control menu 113
3.2.29 Service codes menu 113
3.2.30 Radio system 114
3.2.31 Radio muting 117
3.2.32 LiDAT (option) 17
3.3 Operation 118
3.3.1 Inspection tour before putting into service 118
3.3.2 Refuelling 118
3.3.3 Refuelling with the electric refuelling pump (option) 119
3.3.4 Immobiliser (option) 121
3.3.5 Preparing machine for dust intensive application 123
3.3.6 Preparing machine for use in biologically sensitive areas 123
3.3.7 Starting diesel engine 123
3.3.8 Bringing machine to operating temperature 124
3.3.9 Engine speed and operating mode 125
3.3.10 After starting 126
3.3.11 Sensor-controlled low idle automatic 128
3.3.12 Automatic engine shut-off after idling (option) 128
3.3.13 Shutting off diesel engine 129
3.3.14 Travelling 131
3.3.15 Selecting gear step 132
3.3.16 Speed controller 133
3.3.17 Braking 134
3.3.18 Joystick steering (option) 135
3.3.19 Driving on public roads 136
3.3.20 Selecting operating mode of oscillating axle 139
3.3.21 Supporting the machine 140
3.3.22 Controlling dozer blade (option) 142
3.3.23 Controlling working attachment 143
3.3.24 Turning and braking uppercarriage 144
3.3.25 Overload warning system (option) 146
copyright ® Liebherr-Hydraulikbagger GmbH 2016
3.2.25 System settings menu 97
3.2.26 Function settings menu 104
3.2.27 Information menu 110
3.2.28 Tool Control menu 113
3.2.29 Service codes menu 113
3.2.30 Radio system 114
3.2.31 Radio muting 117
3.2.32 LiDAT (option) 17
3.3 Operation 118
3.3.1 Inspection tour before putting into service 118
3.3.2 Refuelling 118
3.3.3 Refuelling with the electric refuelling pump (option) 119
3.3.4 Immobiliser (option) 121
3.3.5 Preparing machine for dust intensive application 123
3.3.6 Preparing machine for use in biologically sensitive areas 123
3.3.7 Starting diesel engine 123
3.3.8 Bringing machine to operating temperature 124
3.3.9 Engine speed and operating mode 125
3.3.10 After starting 126
3.3.11 Sensor-controlled low idle automatic 128
3.3.12 Automatic engine shut-off after idling (option) 128
3.3.13 Shutting off diesel engine 129
3.3.14 Travelling 131
3.3.15 Selecting gear step 132
3.3.16 Speed controller 133
3.3.17 Braking 134
3.3.18 Joystick steering (option) 135
3.3.19 Driving on public roads 136
3.3.20 Selecting operating mode of oscillating axle 139
3.3.21 Supporting the machine 140
3.3.22 Controlling dozer blade (option) 142
3.3.23 Controlling working attachment 143
3.3.24 Turning and braking uppercarriage 144
3.3.25 Overload warning system (option) 146
copyright ® Liebherr-Hydraulikbagger GmbH 2016
LIEBHERR 1
A 918 Compact-1189 Litronic / 53395
Contents
Contents
Operator’s manual
3.3.26 Selecting boom or working tool 147
3.3.27 Laterally adjusting boom 148
3.3.28 Adjusting boom vertically 149
3.3.29 Selecting the working tool 150
3.3.30 Using working tool in continuous mode (option) 151
3.3.31 Right mini-joystick control changeover (option) 153
3.3.32 Turning and moving the tool attachment 154
3.3.33 AutolLift (Option) 155
3.3.34 Reversible fan drive for radiator cleaning (option) 155
3.4 Shut-down and limitation devices 158
3.4.1 Height limitation 158
3.5 General working methods 172
3.5.1 Safety belt 172
3.5.2 Drugs and alcohol 172
3.5.3 Working without damaging the machine 172
3.5.4 Preparatory work 174
3.56.5 Working position 175
3.56.6 Working with the backhoe bucket 175
3.5.7 Ground flattening 177
3.5.8 Working with the grapple 178
3.5.9 Transferring loads 178
3.5.10 Loading transport vehicle 179
3.5.11 Lifting loads 179
3.5.12 Lifting loads with quick coupler 180
3.5.13 Identifying potential dangers and eliminate them. 181
3.5.14 Before starting 181
3.5.15 Driving technique 181
3.5.16 Use of banksmen 182
3.6 Installation and removal of attachment parts 183
3.6.1 Using quick coupler 183
3.7 Parking machine 184
3.8 Transport 185
3.8.1 Preparatory activities 185
3.8.2 Driving the machine onto a low-loader 185
3.8.3 Lifting machine 186
3.3.27 Laterally adjusting boom 148
3.3.28 Adjusting boom vertically 149
3.3.29 Selecting the working tool 150
3.3.30 Using working tool in continuous mode (option) 151
3.3.31 Right mini-joystick control changeover (option) 153
3.3.32 Turning and moving the tool attachment 154
3.3.33 AutolLift (Option) 155
3.3.34 Reversible fan drive for radiator cleaning (option) 155
3.4 Shut-down and limitation devices 158
3.4.1 Height limitation 158
3.5 General working methods 172
3.5.1 Safety belt 172
3.5.2 Drugs and alcohol 172
3.5.3 Working without damaging the machine 172
3.5.4 Preparatory work 174
3.56.5 Working position 175
3.56.6 Working with the backhoe bucket 175
3.5.7 Ground flattening 177
3.5.8 Working with the grapple 178
3.5.9 Transferring loads 178
3.5.10 Loading transport vehicle 179
3.5.11 Lifting loads 179
3.5.12 Lifting loads with quick coupler 180
3.5.13 Identifying potential dangers and eliminate them. 181
3.5.14 Before starting 181
3.5.15 Driving technique 181
3.5.16 Use of banksmen 182
3.6 Installation and removal of attachment parts 183
3.6.1 Using quick coupler 183
3.7 Parking machine 184
3.8 Transport 185
3.8.1 Preparatory activities 185
3.8.2 Driving the machine onto a low-loader 185
3.8.3 Lifting machine 186
copyright ® Liebherr-Hydraulikbagger GmbH 2016
LIEBHERR A 918 Compact-1189 Litronic / 53395
LHB/111680972/01/2018-08-24/en
LHB/M1160972/01/2016-08-24/en
LHB/M1160972/01/2016-08-24/en
Operator’s manual
Contents
3.8.4 Tying down the machine 187
3.9 Emergency operation 189
3.9.1 Jump starting 189
3.9.2 Lowering working attachment when engine is shut off 190
4 Malfunctions 191
4.1 Service code tables 192
41.1 Warning symbols 192
4.2 Fault – Cause – Remedy 198
4.21 Diesel engine and fuel system 198
422 Hydraulic system 201
42.3 Electrical system 202
4.2.4 Heating, ventilation and air conditioning unit 202
4.2.5 Working attachment 202
4.3 Problem remedy 204
4.3.1 Uppercarriage fuses and relays 204
4.3.2 Operator’s platform fuses and relays 211
5 Maintenance 217
5.1 Inspection and maintenance schedule 217
5.2 Filling quantities and lubrication chart 224
5.2.1 Filling quantities 224
5.2.2 Lubricating chart 225
5.3 Fuels, lubricants and operating fluids 227
5.3.1 Diesel fuels 227
5.3.2 Engine oils 227
5.3.3 Coolant 228
5.3.4 Hydraulic oils 229
53.5 Axle oils 231
53.6 Gear oils 23
5.3.7 Transmission oils 232
5.3.8 Greases 232
5.3.9 Windscreen washer fluid 232
5.3.10 Lubricants and care products for electrical and mechanical systems 233
5.4 Access points for maintenance work 234
copyright ® Liebherr-Hydraulikbagger GmbH 2016
copyright ® Liebherr-Hydraulikbagger GmbH 2016
A 918 Compact-1189 Litronic / 53395 LIEBHERR 13
Contents Operator’s manual
Contents Operator’s manual
5.4.1 Access points on uppercarriage 234
5.4.2 Access points under the uppercarriage 235
5.5 Preparing for maintenance 236
5.5.1 Maintenance procedures 236
5.5.2 Safety procedures 236
56 General maintenance 237
5.6.1 Welding 237
5.6.3 Corrosion-proofing piston rods 237
5.6.4 Cleaning the machine 238
5.6.5 Cleaning the fan and radiator 240
5.7 Complete machine 241
5.7.1 Checking machine for proper condition and tightness 241
5.7.2 Lubricating bearings on machine and working attachment 241
5.7.3 Checking components for cracks 243
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 243
5.7.5 Cleaning and treating rubber seals on doors and hoods 243
5.8 Drive group 244
5.8.1 Diesel engine: Bringing into maintenance position 244
5.8.2 Diesel engine: Checking oil level 244
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 245
5.8.4 Diesel engine: Bleeding engine oil circuit 245
5.8.5 Fuel pre-filter: Draining water 246
5.8.6 Air filter: Emptying dust collecting tank 247
5.8.7 Air filter: Replacing main filter cartridge 248
5.8.8 Air filter: Replacing safety filter cartridge 249
5.8.9 Air filter and air lines: Checking tightness and condition 250
5.8.10 Cleaning and replacing diesel particulate filter 252
5.9 Cooling system 253
5.9.1 Checking coolant level 253
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 254
5.10 Working hydraulics system 255
5.10.1 Depressurising hydraulic system 255
5.10.2 Hydraulic tank: Checking oil level 255
5.10.3 Return filter: Checking and cleaning magnetic rod 258
5.4.2 Access points under the uppercarriage 235
5.5 Preparing for maintenance 236
5.5.1 Maintenance procedures 236
5.5.2 Safety procedures 236
56 General maintenance 237
5.6.1 Welding 237
5.6.3 Corrosion-proofing piston rods 237
5.6.4 Cleaning the machine 238
5.6.5 Cleaning the fan and radiator 240
5.7 Complete machine 241
5.7.1 Checking machine for proper condition and tightness 241
5.7.2 Lubricating bearings on machine and working attachment 241
5.7.3 Checking components for cracks 243
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 243
5.7.5 Cleaning and treating rubber seals on doors and hoods 243
5.8 Drive group 244
5.8.1 Diesel engine: Bringing into maintenance position 244
5.8.2 Diesel engine: Checking oil level 244
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 245
5.8.4 Diesel engine: Bleeding engine oil circuit 245
5.8.5 Fuel pre-filter: Draining water 246
5.8.6 Air filter: Emptying dust collecting tank 247
5.8.7 Air filter: Replacing main filter cartridge 248
5.8.8 Air filter: Replacing safety filter cartridge 249
5.8.9 Air filter and air lines: Checking tightness and condition 250
5.8.10 Cleaning and replacing diesel particulate filter 252
5.9 Cooling system 253
5.9.1 Checking coolant level 253
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 254
5.10 Working hydraulics system 255
5.10.1 Depressurising hydraulic system 255
5.10.2 Hydraulic tank: Checking oil level 255
5.10.3 Return filter: Checking and cleaning magnetic rod 258
copyright ® Liebherr-Hydraulikbagger GmbH 2016
14 LIEBHERR A 918 Compact-1189 Litronic / 563395
LHB/111680972/01/2018-08-24/en
LHB/M1160972/01/2016-08-24/en
LHB/M1160972/01/2016-08-24/en
Operator’s manual Contents
5.10.4 Bypass filter (option): Checking degree of contamination of filter
5.10.4 Bypass filter (option): Checking degree of contamination of filter
cartridge 259
5.11 Electrical system 260
5.11.1 General information 260
5.11.2 Checking warning lights and indicating units when putting into service 261
5.12 Transmission 262
5.12.1 Checking function of parking brake 262
5.13 Axles 263
5.13.1 Lubricating axles 263
5.13.2 Tyres: Checking tyre pressure 263
5.13.3 Wheels: Checking mounting of wheel nuts 265
5.14 Working attachment 266
5.14.1 Lubricating working tool 266
5.14.2 Checking pin connections for secure seating 266
5.14.3 Checking steel structure for cracks 266
5.14.4 Pin bearing: Checking for wear 267
5.15 Operator’s cab, heating and air conditioning unit 268
5.15.1 Filling with windscreen washer fluid 268
5.15.2 Heating: Checking function 268
5.15.3 Auxiliary heater (option): Checking function 270
5.15.4 Switching on air conditioning unit 270
5.15.5 Checking the condenser for contamination and cleaning if necessary 270
5.16 Lubrication system 272
5.16.1 Lubrication system: Filling grease 272
5.16.2 Checking lubrication of bearings (grease collar) 272
5.16.3 Pipes, hoses and lubricating points: Checking tightness and condition 273
6 Appendix 275
Index 277
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