Liebherr A 922 Rail – SV013 Litronic 1509 (USA / CAN) Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD

Description

Liebherr A 922 Rail – SV013 Litronic 1509 (USA / CAN) Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD

FILE DETAILS:

Liebherr A 922 Rail – SV013 Litronic 1509 (USA / CAN) Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD

Language : English
Pages : 561
Downloadable : Yes
File Type : PDF
Size: 126 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Liebherr A 922 Rail – SV013 Litronic 1509 (USA / CAN) Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD

Product ID
Manufacturer : Liebherr-Hydraulikbagger GmbH
Type : A 922 Rail – SV013 Litronic
Type no. : 1509 (USA / CAN)
From Serial no. : 116860

Preface:

• This operator’s manual is intended for you as operator or maintenance staff. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid malfunctions caused by incorrect operation.
• Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
• Read the operator’s manual before putting into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.

Examples of this work:

Operation including setup and fitting attachments, elimination of malfunctions,care, disposal of lubricants and fuels

Service including maintenance, inspection and repair work

Transporting or loading the machine

The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.

• Some sections of this operator’s manual do not apply to all machines.
•  Some illustrations in this operator’s manual may show details and implements that are different from your machine.
• In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet.
• If you require further explanations or information, please contact Liebherr customer service.
•  All documentation purchased for this machine (operator’s manual, maintenance manual, spare parts catalogue, … ) is available from MyLiebherr for the entire service life of a machine.

TABLE OF CONTENTS:

Liebherr A 922 Rail – SV013 Litronic 1509 (USA / CAN) Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 19
1.1.1 General overview 19
1.2 Technical data 20
1.2.1 Vibration emission 20
1.2.2 CO2 emissions of diesel engine 20
1.2.3 Sound level 22
1.2.4 Specifications 23
1.3 Warranty conditions 24
1.3.1 Additional information, USA 24
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 24
1.3.3 Warranty coverage from manufacturer
1.3.4 Warranty obligations of the owner
1.3.5 Warranty
1.3.6 Warranty parts
1.3.7 Exclusions
2 Safety warnings
Information on these instructions
2.1.1 Representation of warning messages
2.1.2 Graphic symbols in these instructions
Intended use
2.2.1 Laws, rules, guidelines and safety regulations
2.2.2 Intended use
2.2.3 Foreseeable misuse
2.2.4 Operating conditions
2.2.5 Disposal
Description of staff
2.3.1 Personal protective equipment
2.3.2 Requirements for staff 32
2.3.3 Operating company 32
2.3.4 Operator 33
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
2.3.8 Slinger 36
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Safety signs and information signs 37
2.4.2 Identification tag (USA) 46
2.5 Protective devices on the machine 47
2.5.1 Safety lever or folding console 47
2.5.2 Operator’s cab 47
2.5.3 Roll over protective structure (ROPS) 47
2.5.4 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (standard) 48
2.6.2 Fire extinguisher (option) 48
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 49
2.7 Safe operation 49
2.7.1 Intoxicants 49
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 50
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53 ~ 0
2.7.8 Operation of machine
2.7.9 Load-lifting work 56 .~,
2.7.10 Demolition work 57 ;””ii”
2.8 Safe maintenance …J 57
2.8.1 Spare parts 57
2.8.2 Heavy parts 58
2.8.3 Regular checks
2.9 Modifications to the machine
2.9.1 Modifications, add-ons and retrofittings
3 Control and operation
Control and operating elements
3.1.1 Overview of operator’s platform
3.1.2 Control unit A
3.1.3 Control unit B
3.1.4 Control unit C
3.1.5 Control unit D
3.1.6 Control unit F
3.1.7 Further control units
3.1.8 Symbols on control description sticker
Display
3.2.1 Display
3.2.2 Status symbols
3.2.3 Start page menu
3.2.4 Automatic heating and automatic ventilation
3.2.5 Automatic air conditioning
3.2.6 Operating status menu
3.2.7 Diesel particulate filter submenu (option)
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option)
3.2.9 System settings menu
3.2.10 Operating hour meter and odometer submenu
3.2.11 Windscreen wiper interval submenu
3.2.12 Radio remote control submenu
3.2.13 Display brightness submenu
3.2.14 Regional settings and system parameters submenu
3.2.15 Unit selection submenu
3.2.16 System diagnosis submenu
3.2.17 Time zone submenu
3.2.18 Time format and date format submenu
3.2.19 Language selection submenu
3.2.20 Electrical outputs submenu 106
3.2.21 Electrical inputs submenu 107
3.2.22 Function settings menu 108
3.2.23 Central lubrication system submenu (option) 109
3.2.24 Maintenance submenu 110
3.2.25 SF submenu 111
3.2.26 User profile submenu 113
3.2.27 Workspace limitation submenu 114
3.2.28 Comfort slewing brake submenu (option) 115
3.2.29 Bleeding hydraulic circuit submenu 115
3.2.30 Contact pressure submenu 116
3.2.31 Information menu 116
3.2.32 Operating time submenu 117
3.2.33 Fuel consumption submenu 118
3.2.34 Key assignment submenu 119
3.2.35 Rail operation odometer submenu 119
3.2.36 Road travel position submenu 119
3.2.37 Tool Control menu 120
3.2.38 Service codes menu 121
3.2.39 Display for cameras 122
3.3 Control 125
3.3.1 Battery main switch 125
3.3.2 Entering and exiting machine 126
3.3.3 Step lighting 129
3.3.4 Emergency exit 129
3.3.5 Fire extinguisher 130
3.3.6 Folding console 131
3.3.7 Operator’s seat 133
3.3.8 Safety belt 141 ~ 0
3.3.9 Steering wheel
3.3.10 Ignition key 143 .~,
3.3.11 Confirmation button 143
3.3.12 Horn 145 …J
3.3.13 Windscreen 145
3.3.14 Sun blind 148
copyright© Liebherr-Hydraulikbagger GmbH 2020
A 922 Rail – SV013 Litronic – 1509 10 llEBHERR (USA / CAN) / 116860
Operator’s manual Contents
3.3.15 Viewing devices 149
3.3.16 Lighting 154
3.3.17 Cab lighting system 155
3.3.18 Windshield wipers 155
3.3.19 Windscreen washer system 156
3.3.20 Auxiliary heater (option) 156
3.3.21 LiDAT (option) 157
3.4 Operation 158
3.4.1 Inspection tour before putting into service 158
3.4.2 Refuelling 159
3.4.3 Filling with diesel exhaust fluid 159
3.4.4 Immobiliser (option) 160
3.4.5 Preparing machine for dust intensive application 162
3.4.6 Preparing machine for use in biologically sensitive areas 162
3.4.7 Operator code (option) 162
3.4.8 Starting diesel engine 164
3.4.9 Bringing machine to operating temperature 165
3.4.10 Engine speed and operating mode 165
3.4.11 After starting 167
3.4.12 Sensor-controlled low idle automatic 168
3.4.13 Automatic engine stop after idling (option) 168
3.4.14 Shutting off diesel engine 169
3.4.15 Shutting off diesel engine in an emergency 170
3.4.16 Travelling and braking 170
3.4.17 Speed controller 173
3.4.18 Travel alarm (option) 174
3.4.19 Locking and unlocking oscillating axle 175
3.4.20 Supporting machine 177
4.21 Support rocker extension 180
3.4.22 Controlling working attachment 181
3.4.23 Switching from bucket operation to grapple operation 183 “”” “CD’ “”” 3.4.24 Turning and braking uppercarriage 185  3.4.25 Slewing brake 185
3.4.26 Positioning slewing brake 190
3.4.27 Selecting boom or working tool 191
A 922 Rail – SV013 Litronic – 1509
copyright© Liebherr-Hydraulikbagger GmbH 2020
(USA / CAN) / 116860 llEBHERR 11
Contents Operator’s manual
3.4.28 Laterally adjusting boom 191
3.4.29 Socket on stick (option) 192
3.4.30 Selecting the working tool 194
3.4.31 Controlling special working attachment with mini-joystick 194
3.4.32 Priority circuit for working tools 195
3.4.33 Using working tool in continuous mode 196
3.4.34 Changing over control of right mini-joystick (option) 198
3.4.35 PowerLift 200
3.4.36 Magnet system (option) 200
3.4.37 Reversible fan drive for radiator cleaning (option) 201
3.5 Working with the rail drive system 204
3.5.1 Rail guide systems 204
3.5.2 Overview of rail-road control unit 206
3.5.3 Safety equipment for rail mode 207
3.5.4 Switching on rail-road system 208
3.5.5 Changing machine over to rail 210
3.5.6 Automatic mode 220
3.5.7 Operating mode of oscillating axle in rail mode 222
3.5.8 Axles with slip differential 222
3.5.9 Rail lighting 223
3.5.10 Emergency brake 225
3.5.11 Signal horn 226
3.5.12 Control elements for the passenger 227
3.5.13 Rail travel 227
3.5.14 Coasting over switchgear 230
3.5.15 Driving over switchgear step by step 231
3.5.16 Working in rail mode 233
3.5.17 Changing machine over to road 234
3.5.18 Automatically locking rail guide system 240 ~ 0
3.5.19 Increasing traction
3.5.21 Moving loads in rail mode 245 ;””ii”
3.5.22 Pulling and pushing rail trailer 246 …J
3.5.23 Pneumatically controlled wagon brake system 250
3.5.24 Hydraulically controlled wagon brake system (option) 258
copyright© Liebherr-Hydraulikbagger GmbH 2020
A 922 Rail – SV013 Litronic – 1509 12 llEBHERR (USA / CAN) / 116860
Operator’s manual Contents
3.5.25 Rail guard (option) 262
3.5.26 Earthing machine 263
3.6 Shut-off functions 266
3.6.1 Height limitation 266
3.6.2 Slew limitation 278
3.6.3 Virtual wall 285
3.6.4 Load moment limitation 292
3.6.5 Tandem Lift (option) 299
3.6.6 Backward Stability 302
3.7 General working methods 304
3.7.1 Working without damaging the machine 304
3.7.2 Putting machine in working position 305
3.7.3 Travelling at operating location 306
3.7.4 Travelling with load at operating location 307
3.7.5 Driving on public roads 308
3.7.6 Additional tyres for driving on public roads (option) 311
3.7.7 Working with backhoe bucket 316
3.7.8 Flattening the ground 317
3.7.9 Working with hydraulic hammer 318
3.7.10 Handling loads 320
3.7.11 Loading transport vehicle 321
3.7.12 Lifting loads 321
3.7.13 Lifting loads with quick coupler 322
3.7.14 Lifting loads with load lift hook of mechanical quick coupler 323
3.7.15 Driving technique 326
3.7.16 Use of banksmen 327
3.8 Installing and removing working attachment 328
3.8.1 Hydraulic connections on stick 328
3.8.2 Installing working tool on stick with mechanical quick coupler (option) 329
3.8.3 Removing working tool from mechanical quick coupler (option) 343
3.8.4 Using quick coupler 350 “”” “CD’ “”” 3.9 Parking machine 351 ;ii
…J 3.9.1 Parking machine 351
3.9.2 Parking machine on rails 351
3.10 Transport 352
A 922 Rail – SV013 Litronic – 1509
3.10.1 Preparatory work 352
3.10.1 Driving machine onto low-loader 352
3.10.2 Removing roof structures 352
3.10.3 Driving machine onto low-loader 354
3.10.4 Lifting machine 356
3.10.5 Tying down the machine 357
3.11 Emergency operation 358
3.11.1 Using emergency modes 358
3.11.2 Diesel engine 358
3.11.3 Working attachment 361
3.11.4 Lowering working attachment when engine is shut off 364
3.11.5 Travelling
3.11.6 Emergency hydraulics
3.11.7 Hydraulic pump emergency mode
3.11.8 Transmission
3.11.9 Servo control emergency mode
3.11.10 Slewing gear
3.11.11 Slewing brake
3.11.12 Towing
3.11.13 Towing on the rails
3.11.14 Transmission
3.11.15 Rail guide system
3.11.16 Emergency brake
Malfunctions
4.1 Service code tables
4.1.1 Warning symbols
4.2 Fault – Cause – Remedy
4.2.1 Diesel engine and fuel system
4.2.2 Hydraulic system
4.2.3 Electrical system
4.2.4 Heating, ventilation and air conditioning unit
4.2.5 Working attachment
4.2.6 Rail-road system
4.3 Problem remedy
4.3.1 Uppercarriage fuses and relays
5 Maintenance
Inspection and maintenance schedule
Filling quantities and lubrication chart
5.2.1 Filling quantities
5.2.2 Lubrication chart
Fuels, lubricants and operating fluids
5.3.1 General information about lubricants and fuels
5.3.2 Diesel fuels
5.3.3 Diesel exhaust fluids
5.3.4 Engine oils
5.3.5 Refrigerant
5.3.6 Coolant
5.3.7 Hydraulic oils
5.3.8 Axle oils
5.3.9 Gear oils
5.3.10 Transmission oils
5.3.11 Pump distributor gear oils
5.3.12 Greases
5.3.13 Windscreen washer fluid
5.3.14 Lubricants and care products for electrical and mechanical systems
Access points for maintenance work
5.4.1 Access points on uppercarriage
5.4.2 Access points under the uppercarriage
Preparing for maintenance
5.5.1 Maintenance procedures
5.5.2 Preparing for maintenance
5.5.3 Putting machine in maintenance position
General maintenance
5.6.1 Welding
5.6.2 Cleaning the machine
Complete machine
5.7.1 Checking machine for proper condition and tightness
5.7.2 Lubricating bearings on machine and working attachment
5.7.3 Checking components for cracks 460
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 461
5.7.5 Filling in sample data sheet 462
Drive group 468
5.8.1 Diesel engine: Bringing into maintenance position 468
5.8.2 Diesel engine: Checking oil level 468
5.8.3 Diesel engine: Checking breather line of crankcase 469
5.8.4 Fuel pre-filter: Draining water 471
5.8.5 Fuel tank: Draining water and sediments 471
5.8.6 Air filter: Emptying dust collecting tank 473
5.8.7 Air filter: Replacing main filter cartridge 473
5.8.8 Air filter: Replacing safety filter cartridge 475
5.8.9 Pump distributor gear: Checking oil level 477
5.8.10 Diesel particulate filter: Activating and deactivating regeneration 478
5.8.11 Diesel exhaust fluid tank: Cleaning sieve 483
Cooling system 485
5.9.1 Checking coolant level 485
5.9.2 Checking cooling system and heat exchanger for contamination 486
Working hydraulics 488
5.10.1 Depressurising hydraulic system 488
5.10.2 Hydraulic tank: Checking oil level 488
5.10.3 Hydraulic tank: Draining water and sediments 491
5.10.4 Return filter: Checking and cleaning magnetic rod 492
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 493
Brake system 495
5.11.1 Pneumatic wagon brake system: Checking braking effect 495
5.11.2 Pneumatic wagon brake system: Checking compressed air tank and
compressed air lines for condensed water 497
5.11.3 Pneumatic wagon brake system: Replacing filter cartridge of air dryer 499
Electrical system 501
5.12.1 General information 501
Axles 502
5.13.1 Lubricating axles 502
5.13.2 Tyres: Checking tyre pressure 503
5.13.3 Additional tyres: Checking tyre pressure
5.13.4 Wheels: Checking mounting of wheel nuts
5.13.5 Additional tyres: Checking mounting of wheel nuts
5.13.6 Rail-road system: Lubricating rail guide system
5.13. 7 Rail-road system: Lubricating narrow gauge rail guide system
5.13.8 Rail-road system: Checking rail guide system
5.13.9 Rail-road system: Adjusting rail guard
5.13.10 Rail-road system: Checking sanding equipment
5.14 Working attachment
5.14.1 Lubricating working tool
5.14.2 Checking pin bearings for wear
5.15 Operator’s cab, heating and air conditioning
5.15.1 Filling with windscreen washer fluid
5.15.2 Heating: Checking function
5.15.3 Auxiliary heater (option): Checking function
5.15.4 Switching on air conditioning unit
5.15.5 Checking and cleaning air conditioning condenser
5.15.6 Dust-intensive condenser unit (option)
5.16 Lubrication system
5.16.1 Lubrication system: Filling with grease
5.16.2 Checking lubrication of bearings (grease collar)
5.17 Slewing gearbox and slewing ring
5.17.1 Slewing gearbox: Checking oil level
Appendix
6.1.1 Rail guide axle with extended track (option)
Index

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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