Liebherr Crane D9508 A7 SCR Diesel Engine Operating Manual 10142241 – PDF DOWNLOAD

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Liebherr Crane D9508 A7 SCR Diesel Engine Operating Manual 10142241 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Crane D9508 A7 SCR Diesel Engine Operating Manual 10142241 – PDF DOWNLOAD

Language : English
Pages : 117
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Liebherr Crane D9508 A7 SCR Diesel Engine Operating Manual 10142241 – PDF DOWNLOAD

Foreword:

These operating instructions have been compiled for the user and for the
maintenance personnel of the diesel engine.
The instructions include descriptions regarding:
– Technical data
– Safety requirements
– Operation and servicing
– Maintenance

The operating manual is to be read thoroughly and referred to before initial start-up
and at regular periods thereafter by each person contracted to carry out work
with/on the diesel engine.

Tasks with or on the diesel engine include for example:
– Operation, servicing, disposing of fuels and lubricants.
– Repair, including maintenance and inspection.

• This simplifies training of the operator for his diesel engine and prevents
  malfunctions resulted from improper use.
• Please understand that we do not recognise warranty claims submitted as a result
  of improper operation, insufficient maintenance, the utilisation of impermissible
  fuels or negligence of the safety guidelines.
• LIEBHERR will declare all possible undertakings carried out by LIEBHERR and/or
  their dealers, such as guarantees, service orders, etc. null and void without
  advance notice, if spare parts other than original LIEBHERR spare parts or spare
  parts purchased by LIEBHERR are used for maintenance or repair.
• It may be necessary to undertake maintenance tasks more regularly than is
  prescribed in the inspection plan when working in tougher conditions.

Modifications, conditions and copyright:
– Modifications of technical data, as regards information and illustrations within
the documentation currently valid for the diesel engine, remain reserved.
– Conditions for warranty and liability of the general terms of trade for the
LIEBHERR Company are not extended by the aforementioned details.
– Information and diagrams featured within this operating manual may not be
reproduced or distributed, nor used for the purpose of the competition. All rights
remain exclusively reserved in accordance with copyright laws.

TABLE OF CONTENTS:

Liebherr Crane D9508 A7 SCR Diesel Engine Operating Manual 10142241 – PDF DOWNLOAD

1 Product description
1.1 Technical description
1.1.1 Overview of assembly
1.1.2 Explanation of type description
1.1.3 Design features
1.1.4 Special equipment for the diesel engine
1.2 Technical data
1.2.1 Diesel engine
1.2.2 Cylinder head, standard
1.2.3 Cylinder head with engine auxiliary brake system (ZBS)
1.2.4 Coolant pump
1.2.5 Coolant thermostat
1.2.6 Generator
1.2.7 Starter
1.2.8 Flywheel housing
1.2.9 Air compressor Wabco 293 cm3
1.2.10 Air compressor Knorr 720 cm3
2 Notes on safety
2.1.1 Designation of warning information
2.2 General notes on safety
2.3 Use as directed
2.4 Notes on the prevention of crushing and burns
2.5 Notes on the prevention of fire and explosions
2.6 Observe safety precautions when starting
2.7 Measures for safe maintenance
2.8 Observe the safety precautions for diesel engines featuring electronic control
units
2.9 Safety and emergency run program for diesel engines featuring electronic
control units
D9508 A7 SCR featuring exhaust gas aftertreatment
2.10 Special notes regarding tasks on the Common Rail System 26
2.11 Particularly hazardous 27
2.12 Disposing of fuels and lubricants 29
2.13 Exhaust gas after-treatment system (SCR) 29
Operation, Servicing 31
3.1 Control and operating elements 31
3.2 Operation 32
3.2.1 Preparations prior to initial start-up 32
3.2.2 Initial start-up I test run 32
3.2.3 Start the diesel engine. 33
3.2.4 Starting in frosty temperatures 34
3.2.5 Switching off the diesel engine. 34
3.2.6 Exhaust gas after-treatment system (SCR) 35
Malfunctions 45
4.1 Faults – Cause – Remedy 45
Maintenance 51
5.1 Maintenance and inspection chart 51
5.2 Filling amounts, lubrication chart 54
5.2.1 Table for filling amounts 54
5.2.1 Lubrication chart 54
5.3 Fuels and lubricants 56
5.3.1 Handling fuels and lubricants 56
5.3.2 Environmental-protection guidelines 56
5.3.3 Disposing of used materials 56
5.3.4 Diesel fuels 56
5.3.5 Lube-oils for the diesel engine 57
5.3.6 Coolant for diesel engine 59
5.4 Special tools for maintenance tasks 63
5.5 Preparatory maintenance tasks 65
5.6 Maintenance tasks (daily), every 10 operating hours 66
Check the engine oil level 66
Visual inspection (leaks, contamination, damages) 66
D9508 A7 SCR featuring exhaust gas aftertreatment
system SCR (selective catalytic
reduction)/ 2012140001
5.6.3 Check the coolant level
5.6.4 Checking / draining the water separator of the fuel prefilter
5.6.5 Check low-pressure display of the air filter
5.7 Maintenance tasks (weekly) every 50 operating hours
5.7.1 Drain water and sediment in the fuel tank
5. 7 .2 Cleaning the dust-discharge valve of the air filter
5.8 Maintenance tasks, every 500 operating hours
5.8.1 Check the flap of the diesel engine brake 70
5.8.2 Changing diesel engine oil and replacing the oil filter element 71
5.8.3 Checking and replacing the ribbed V-belt 75
5.8.4 Checking induction and exhaust gas system for sound condition and for
leaks 77
5.8.5 Check the cooling and heating systems for sound condition and for
leaks 77
5.8.6 Checking lubrication system and fuel system for leaks and for sound
condition 77
5.8.7 Replacing the fuel prefilter element 78
5.8.8 Replacing the fuel fine-filter 79
5.8.9 Checking the batteries and cable connections 81
5.8.10 Checking the control unit mounting for sound condition
5.8.11 Checking sensors, actuators, cable fittings and plugs for sound
condition
5.9 Maintenance tasks every 1000 operating hours
5.9.1 Replace the oil separator filter element (V-arrangement of oil filter)
5.9.2 Replacing the oil separator filter element (vertical arrangement of oil
filter)
5.9.3 Checking the oil sump, engine mount and diesel engine brackets for
secure seating
5.9.4 Checking and adjusting valve clearance
5.10 Maintenance tasks every 2000 operating hours
5.10.1 Checking anticorrosive / antifreeze concentration in the coolant
5.11 Maintenance tasks every 3000 operating hours
5.11.1 Grease the flywheel starter ring gear
5.11.2 Replacing the coolant
5.12 Maintenance tasks every 4500 operating hours
5.12.1 Replacing the foam element and the filter element of the SCR urea
pump
5.13 Maintenance tasks every 10000 operating hours
D9508 A7 SCR featuring exhaust gas aftertreatment
5.13.1 Replace the heater flange
5.14 Maintenance tasks as required
5.15 Check the heater flange
5.16 Bleeding the fuel system
5.17 Replacing the dry air filter main element
5.18 Replacing the dry air filter safety element
5.19 Transport and storage
5.19.1 Lifting gear
5.19.2 Storage up to 6 months
5.19.3 Storage for between 6 and 24 months
Supplemental Information USA
6.2.1 EPA/CARB Fuel label
6.3 Emission control warranty statement warranty rights and obligations 110
6.3.1 Manufacturer’s warranty coverage
6.3.2 Owner’s warranty responsibilities
6.3.3 Warranty coverage
6.3.4 Warranted parts
Index

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V