Liebherr Crane FCC-CBG 45(45)-32 LITRONIC Operating Manual SN 165124 – PDF DOWNLOAD

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Liebherr Crane FCC-CBG 45(45)-32 LITRONIC Operating Manual SN 165124 – PDF DOWNLOAD

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Liebherr Crane FCC-CBG 45(45)-32 LITRONIC Operating Manual SN 165124 – PDF DOWNLOAD

Language : English
Pages : 324
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Liebherr Crane FCC-CBG 45(45)-32 LITRONIC Operating Manual SN 165124 – PDF DOWNLOAD

User Guide:

This operation manual has been written for the machine operator. It contains
all the information necessary to operate, control and carry out simple maintenance
on the machine.
The operation manual must be read with care and obeyed by everyone who:
 works with the machine.
 is instructed to carry out work on the machine.
Work with or on the machine includes:
 Commissioning, operation, including the changing of slinging tackle
 Maintenance, servicing, inspection and repair, dealing with supplies and
auxiliary materials
The operation manual and the relevant load chart belong with the machine
and must therefore be ready to hand in every cabin.
Compliance with the operation manual by maintenance personnel:
 increases reliability while in use.
 increases the service life of the machine.
 reduces repair costs and downtime.
Contact Liebherr after sales service for all other questions (also if you sell
the machine or purchase it from a previous owner).
Latest version of the documentation:
To ensure the documentation is always complete and up to date:
 Do not remove individual documents.
 Replace any missing or unreadable pages by reprinting them from the
CD-ROM or request them from Liebherr after sales service.
 Insert immediately new documents supplied as a result of modifications.
 Replace amended documents and destroy the old version (particularly in
the case of load charts).
 Always replace the CD-ROM by a new version, e.g. from revision documents.
 Update all languages to the latest version in the case of multilingual documentation.

TABLE OF CONTENTS:

Liebherr Crane FCC-CBG 45(45)-32 LITRONIC Operating Manual SN 165124 – PDF DOWNLOAD

1. Product description.......................................................................... 21
	1.1 Type plate.............................................................................. 22
	1.2 State-of-the-art technology............................................................. 23
	1.3 Appropriate use......................................................................... 24
	1.4 Inappropriate use....................................................................... 25
	1.5 Technical description................................................................... 26
		1.5.1 Complete machine.................................................................. 26
		1.5.2 Slewing column - front view....................................................... 27
		1.5.3 Slewing column - rear view........................................................ 28
		1.5.4 Machinery room.................................................................... 29
		1.5.5 Hydraulic oil tank................................................................ 30
		1.5.6 Hand pump with tank............................................................... 31
		1.5.7 Hand pump without tank............................................................ 32
		1.5.8 Central lubrication system........................................................ 33
		1.5.9 Cabin............................................................................. 34
		1.5.10 Boom............................................................................. 35
	1.7 Safety equipment........................................................................ 37
		1.7.1 Emergency stop.................................................................... 37
2. Safety....................................................................................... 41
	2.1 Technical condition of the machine...................................................... 41
	2.2 Areas of responsibility................................................................. 42
		2.2.1 Manufacturer...................................................................... 42
		2.2.2 Owner............................................................................. 42
		2.2.3 Machine operator.................................................................. 43
		2.2.4 Rigger............................................................................ 43
		2.2.5 Banksman.......................................................................... 43
		2.2.6 Maintenance personnel............................................................. 43
	2.3 Requirements to personnel............................................................... 44
		2.3.1 Machine operator.................................................................. 44
		2.3.2 Rigger............................................................................ 44
		2.3.3 Banksman.......................................................................... 45
		2.3.4 Maintenance personnel............................................................. 45
	2.4 Personal protective equipment........................................................... 46
	2.5 Work area............................................................................... 47
	2.6 Danger zone............................................................................. 48
	2.7 Safety signs............................................................................ 49
		2.7.1 Meaning of the safety signs....................................................... 49
	2.8 Hazards................................................................................. 55
		2.8.1 Mechanical action................................................................. 55
		2.8.2 Electrical energy................................................................. 56
		2.8.3 Hydraulic energy.................................................................. 57
		2.8.4 Burns............................................................................. 58
		2.8.5 Chemical burns.................................................................... 59
		2.8.6 Fire and explosion................................................................ 60
		2.8.7 Poisoning and suffocation......................................................... 62
		2.8.8 Electromagnetic influence......................................................... 63
		2.8.9 Exposure to wind.................................................................. 64
		2.8.10 Snow and ice loads............................................................... 66
		2.8.11 Lightning strike................................................................. 67
		2.8.12 Environmental hazard............................................................. 68
	2.9 How to respond in dangerous situations.................................................. 69
		2.9.1 How to respond in the event of a current transfer................................. 69
		2.9.2 How to respond in the event of a fire............................................. 70
		2.9.3 Firefighting...................................................................... 71
	2.10 Hand signals........................................................................... 74
		2.10.1 General hand signals in accordance with BGV A8................................... 74
		2.10.2 Special hand signals for rigging operations...................................... 77
		2.10.3 Hand signals for lifting device operations in accordance with ASME/ANSI B30.5.... 80
3. Control and operating elements............................................................... 87
	3.1 Control station......................................................................... 88
	3.2 Control lever left...................................................................... 90
		3.2.1 Directions........................................................................ 90
		3.2.2 Buttons........................................................................... 91
	3.3 Control lever right..................................................................... 93
		3.3.1 Directions........................................................................ 93
		3.3.2 Buttons........................................................................... 94
	3.4 Control panel operating elements........................................................ 96
		3.4.1 Control panel X25................................................................. 98
		3.4.2 Control panel X26.................................................................100
		3.4.3 Windscreen wiper control panel....................................................103
	3.5 Air conditioning*.......................................................................105
	3.6 Litronic monitor........................................................................107
		3.6.1 Monitor overview..................................................................107
		3.6.2 Status indicator..................................................................107
		3.6.3 Function key symbols..............................................................109
		3.6.4 Home screen.......................................................................110
		3.6.5 Engine screen.....................................................................113
		3.6.6 Operating hours screen............................................................115
		3.6.7 Settings screen...................................................................116
		3.6.8 Litronic test system screen.......................................................119
		3.6.9 Hydraulics screen.................................................................122
		3.6.10 Temperature screen...............................................................124
		3.6.11 Sector limiting screen...........................................................126
		3.6.12 Data recorder screen.............................................................128
		3.6.13 Error screen.....................................................................130
	3.7 PA amplifier............................................................................131
	3.8 Switch cabinet X1.......................................................................133
	3.9 Switch cabinet X2.......................................................................134
	3.10 Central lubrication system*............................................................135
4. Operation....................................................................................139
	4.1 Access..................................................................................140
		4.1.1 Entering the machine..............................................................140
	4.2 Inspections before daily commissioning..................................................141
		4.2.1 Daily inspection..................................................................141
		4.2.2 Check hydraulic oil tank shut-off valve...........................................142
	4.3 Daily commissioning.....................................................................143
		4.3.1 Starting engine...................................................................143
	4.4 Operator's seat.........................................................................145
		4.4.1 Adjusting the operator's seat.....................................................145
	4.5 Lighting................................................................................148
		4.5.1 Operating searchlights*...........................................................148
		4.5.2 Operating cabin lighting..........................................................149
		4.5.3 Operating crane lighting..........................................................149
		4.5.4 Operating helicopter warning light*...............................................149
	4.6 Air conditioning*.......................................................................150
		4.6.1 Operating the air conditioning system.............................................150
	4.7 PA amplifier*...........................................................................151
		4.7.1 Operating the PA amplifier........................................................151
	4.8 Windscreen wiper........................................................................152
		4.8.1 Operating windscreen wiper........................................................152
		4.8.2 Operating the windscreen wash system..............................................153
	4.9 Warning horn............................................................................154
		4.9.1 Using the warning horn............................................................154
	4.10 Central lubrication system*............................................................155
		4.10.1 Set lubrication time.............................................................155
		4.10.2 Set pause time...................................................................155
		4.10.3 Interim lubrication..............................................................155
	4.11 Select operation mode..................................................................156
		4.11.1 Select hook operation............................................................156
		4.11.2 Select winch service mode........................................................156
		4.11.3 Select four-rope grab operation..................................................156
	4.12 Slewing gear...........................................................................157
		4.12.1 Operating the slewing gear.......................................................157
		4.12.2 Slewing gear stop................................................................158
	4.13 Hoisting gear..........................................................................159
		4.13.1 Operating the hoisting gear......................................................159
		4.13.2 Hoisting gear stop...............................................................160
	4.14 Luffing gear...........................................................................161
		4.14.1 Operating luffing gear...........................................................161
		4.14.2 Luffing gear stop................................................................162
		4.14.3 Bypass luffing gear limit switch.................................................163
	4.15 Hook operation.........................................................................164
		4.15.1 Attach hook......................................................................165
		4.15.2 Adjust hook position.............................................................166
		4.15.3 Operate hook.....................................................................167
	4.16 Four-rope grab operation...............................................................168
		4.16.1 Assemble four-rope grab..........................................................169
		4.16.2 Adjust four-rope grab position...................................................170
		4.16.3 Operate four-rope grab...........................................................172
	4.17 Data recorder*.........................................................................176
		4.17.1 Tare load........................................................................176
		4.17.2 Set trigger point................................................................177
		4.17.3 Record load cycle................................................................178
		4.17.4 Selecting hatch cover............................................................179
		4.17.5 Store data.......................................................................179
		4.17.6 Exchange data....................................................................181
		4.17.7 Analyse data.....................................................................182
	4.18 Open Sea*..............................................................................183
		4.18.1 Select Open Sea..................................................................183
		4.18.2 Deselect Open Sea................................................................183
	4.19 Slack rope safety device...............................................................184
		4.19.1 Bypass slack rope safety device..................................................184
	4.20 Heavy lift operation*..................................................................185
		4.20.1 Select heavy lift operation......................................................185
	4.21 Rope length metering...................................................................186
		4.21.1 Initialise rope length metering..................................................186
	4.22 Sector limitation*.....................................................................187
		4.22.1 Select sector points.............................................................187
		4.22.2 Select sector....................................................................188
		4.22.3 Delete sector....................................................................188
		4.22.4 Bypass sector limitation.........................................................188
	4.23 Specialised lifting*...................................................................189
		4.23.1 Select specialised lifting.......................................................189
	4.24 Winch synchronisation..................................................................190
		4.24.1 Synchronise winches automatically................................................191
		4.24.2 Synchronise winches manually.....................................................192
	4.25 Litronic test system...................................................................194
		4.25.1 Overview.........................................................................194
		4.25.2 Screen pages.....................................................................196
		4.25.3 Starting the Litronic test system................................................206
	4.26 Abseiling device.......................................................................207
		4.26.1 Use abseiling device.............................................................207
	4.27 Emergency stop.........................................................................209
		4.27.1 Using emergency stop.............................................................209
	4.28 Interruption of work...................................................................210
		4.28.1 Decommissioning before work interruption.........................................210
		4.28.2 Commissioning after work interruption............................................211
	4.29 Decommissioning........................................................................212
		4.29.1 Lower boom to parked position....................................................212
		4.29.2 Switch off engine................................................................213
	4.30 Emergency operation....................................................................214
		4.30.1 Emergency operation for power unit fault.........................................214
		4.30.2 Emergency operation for fault on both power units................................220
		4.30.3 Open four-rope grab..............................................................220
		4.30.4 Lower four-rope grab.............................................................221
		4.30.5 Lower hook (holding winch only)..................................................221
		4.30.6 Lower hook (holding winch and closing winch).....................................222
		4.30.7 Release slewing gear brakes......................................................223
		4.30.8 Lower boom.......................................................................223
5. Maintenance..................................................................................227
	5.1 Maintenance schedule....................................................................228
	5.2 Lubricants and consumables..............................................................236
		5.2.1 Lubrication chart.................................................................236
		5.2.3 Lubrication chart.................................................................239
		5.2.4 Hydraulic oil.....................................................................243
		5.2.5 Conservative agent (anti-corrosion coating).......................................244
		5.2.6 Oil diagnosis system..............................................................245
	5.3 Slewing gear............................................................................248
		5.3.1 Checking the gearbox oil level....................................................248
		5.3.2 Topping up the gearbox oil........................................................249
	5.4 Electric motor..........................................................................250
		5.4.1 Lubricate ball bearings...........................................................251
	5.5 Distributor gearbox.....................................................................252
		5.5.1 Check gearbox oil level...........................................................253
		5.5.2 Topping up gearbox oil............................................................254
		5.5.3 Draining gearbox oil..............................................................255
	5.6 Slewing connection......................................................................256
		5.6.1 Grease the toothing...............................................................256
		5.6.2 Checking bearing lubrication......................................................257
		5.6.3 Slewing bearing tilt measurement..................................................258
	5.7 Hoisting gear...........................................................................262
		5.7.1 Check gearbox oil level...........................................................263
		5.7.2 Topping up gearbox oil............................................................264
		5.7.3 Draining gearbox oil..............................................................265
	5.8 Luffing mechanism.......................................................................266
		5.8.1 Check gearbox oil level...........................................................267
		5.8.2 Topping up gearbox oil............................................................268
		5.8.3 Draining gearbox oil..............................................................269
	5.9 Hydraulic system........................................................................270
		5.9.1 Check the hydraulic system for leaks..............................................270
	5.10 Hydraulic oil tank.....................................................................271
		5.10.1 Checking the hydraulic oil level.................................................272
		5.10.2 Carrying out a hydraulic oil analysis............................................273
		5.10.3 Topping up with hydraulic oil....................................................273
		5.10.4 Draining the hydraulic oil.......................................................275
		5.10.5 Cleaning magnetic rod in return filter...........................................276
	5.11 Fuelling system*.......................................................................279
		5.11.1 Fill hydraulic oil tank..........................................................280
	5.12 Hydraulic oil filter...................................................................281
		5.12.1 Replace pressure filter..........................................................281
	5.13 Pressure accumulator...................................................................283
		5.13.1 Check pressure accumulator.......................................................284
		5.13.2 Change pressure accumulator......................................................284
	5.14 Hydraulic cylinders....................................................................285
		5.14.1 Check hydraulic cylinder for leaks...............................................285
		5.14.2 Preserving hydraulic cylinders...................................................285
	5.15 Hydraulic hoses and hose lines.........................................................286
	5.16 Electrical system......................................................................287
		5.16.1 Replace fuses and lamps..........................................................287
		5.16.2 Cleaning the slip ring unit......................................................287
		5.16.3 Replacing of filter mat..........................................................288
		5.16.4 Checking screw and clamping connections..........................................288
	5.17 Limit switches.........................................................................289
		5.17.1 Checking function of lifting and luffing gear limit switches.....................289
	5.18 Emergency stop.........................................................................290
		5.18.1 Check the emergency stop to ensure it is working correctly.......................290
	5.19 Fire extinguishers.....................................................................291
		5.19.1 Checking fire extinguishers......................................................291
	5.20 Personal protective equipment..........................................................292
		5.20.1 Checking that personal protective equipment is in place, intact and complete.....292
	5.21 Lowering device........................................................................293
		5.21.1 Checking the lowering device.....................................................293
	5.22 Central lubrication system.............................................................294
		5.22.1 Check that central lubrication system is working.................................294
		5.22.2 Check fill level of lubrication pump.............................................295
		5.22.3 Check time interval on lubrication pump..........................................295
		5.22.4 Check lubrication points.........................................................296
	5.23 Ropes..................................................................................297
		5.23.1 Checking the rope diameter.......................................................298
		5.23.2 Checking ropes for deformations..................................................299
		5.23.3 Check ropes for corrosion........................................................301
		5.23.4 Check ropes for abrasion.........................................................302
		5.23.5 Check ropes for the effects of heat..............................................303
		5.23.6 Checking the number of permitted wire breaks.....................................304
		5.23.7 Storing ropes....................................................................306
		5.23.8 Transporting ropes...............................................................307
		5.23.9 Winding ropes....................................................................308
		5.23.10 Luffing ropes...................................................................310
		5.23.11 Retracting ropes................................................................311
		5.23.12 Lubricate ropes.................................................................312
	5.24 Rope drive.............................................................................313
		5.24.1 Checking the rope drive..........................................................313
	5.25 Rope pulleys...........................................................................315
		5.25.1 Checking pulleys for ease of movement, signs of wear and damage..................315
		5.25.2 Lubricating pulley bearings......................................................318
		5.25.3 Cleaning plastic pulleys.........................................................318
	5.26 Cabin..................................................................................319
		5.26.1 Checking cabin windows for damage................................................319
		5.26.2 Checking that cabin door and door lock work properly.............................319
		5.26.3 Changing the windscreen wipers...................................................320
		5.26.4 Filling windscreen wiper system..................................................321
	5.27 Air conditioning*......................................................................322
		5.27.1 Checking and cleaning the air conditioning system................................322
	5.28 Machine care...........................................................................323
		5.28.1 Cleaning the machine.............................................................323
		5.28.2 Cleaning the hydraulic, water and air coolers....................................324
		5.28.3 Preserving the machine...........................................................324

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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