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Liebherr Crane LR 1300 SX W Operating Manual SN 138235 – PDF DOWNLOAD
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Liebherr Crane LR 1300 SX W Operating Manual SN 138235 – PDF DOWNLOAD
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Description
Liebherr Crane LR 1300 SX W Operating Manual SN 138235 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Crane LR 1300 SX W Operating Manual SN 138235 – PDF DOWNLOAD
Language : English
Pages : 1676
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Liebherr Crane LR 1300 SX W Operating Manual SN 138235 – PDF DOWNLOAD
Foreword:
- The name Liebherr doesn’t just stand for products and services. It has become a
byword for ideas and innovations. For progress which has proved its worth in the
marketplace. - We constantly strive to extend and improve our diverse range of products and
services. This requires ongoing cooperation and sharing of experience with our
customers and business partners throughout the world. We are therefore grateful
for any ideas and suggestions for improvements. - Inform Liebherr customer service if the machine is sold or bought by a previous
owner.
Latest version of the documentation:
The delivered documentation is compiled solely for the listed serial number and
can thus not be transferred onto other machines of the same series.
To ensure the documentation is always complete and up to date:
– Do not remove individual documents.
– Replace any missing, unreadable pages by reprinting them from the CD-ROM
or request them from Liebherr after sales service.
– Insert immediately new documents supplied as a result of modifications.
– Replace amended documents and destroy the old version (particularly in the
case of load charts).
– Always replace the CD-ROM whenever a new version becomes available, e.g.
as a result of revision documents.
– With multilingual documents, always update all languages.
Storage of documentation:
- The operation manual must always be kept ready at hand in the cabin.
The currently required load charts must be kept in the cabin. These can be printed
out from the CD-ROM. - The spare parts catalogue and the technical information must be available to
the maintenance and service personnel as required.
Structure of the operating manual:
- The operating manual is made up of individual, serially numbered chapters.
The table of contents shows how the individual chapters are structured. - The documentation is supplied in paper form in a ring binder and in electronic form
on a CD-ROM.
TABLE OF CONTENTS:
Liebherr Crane LR 1300 SX W Operating Manual SN 138235 – PDF DOWNLOAD
Operating manual............................................................................................................................................................... 1 Foreword................................................................................................................................................................... 5 Notes regarding the documentation.......................................................................................................................................... 7 Contents................................................................................................................................................................... 13 1 Product description...................................................................................................................................................... 47 1.1 Type plate......................................................................................................................................................... 47 1.2 Declaration of conformity.......................................................................................................................................... 49 1.3 Appropriate use.................................................................................................................................................... 50 1.4 Special modes of operation......................................................................................................................................... 52 1.5 Inappropriate use.................................................................................................................................................. 53 1.6 Machine............................................................................................................................................................ 55 1.6.1 Machine overview............................................................................................................................................. 55 1.6.2 Technical data............................................................................................................................................... 56 1.6.3 Safety equipment............................................................................................................................................. 61 1.6.4 Monitoring installations..................................................................................................................................... 62 1.7 Basic machine...................................................................................................................................................... 64 1.7.1 Basic machine overview....................................................................................................................................... 64 1.7.2 A-frame1..................................................................................................................................................... 68 1.7.3 Steel pendant straps on A-frame1............................................................................................................................. 69 1.7.4 CF pendant straps on A-frame1................................................................................................................................ 70 1.7.5 Uppercarriage................................................................................................................................................ 72 1.7.6 Cabin........................................................................................................................................................ 74 1.7.7 Central power unit........................................................................................................................................... 75 1.7.8 Platforms on uppercarriage................................................................................................................................... 77 1.7.9 Undercarriage................................................................................................................................................ 129 1.7.10 Crawler side frame.......................................................................................................................................... 130 1.7.11 Carbody counterweight....................................................................................................................................... 132 1.7.12 Rear counterweight.......................................................................................................................................... 135 1.8 Information about boom designation................................................................................................................................. 139 1.9 Main boom - overview............................................................................................................................................... 141 1.10 2821 main boom.................................................................................................................................................... 142 1.10.1 Main boom base section 2821.30.............................................................................................................................. 142 1.10.2 Main boom section 2821.30 3 m (10 ft)....................................................................................................................... 144 1.10.3 Main boom section 2821.30 6 m (20 ft)....................................................................................................................... 146 1.10.4 Main boom section 2821.30 12 m (40 ft)...................................................................................................................... 148 1.10.5 Main boom head section 2821.24.............................................................................................................................. 150 1.10.6 Rope guide (type A/B) on main boom 2821..................................................................................................................... 153 1.10.7 Mid-point suspension on main boom 2821...................................................................................................................... 156 1.10.8 Steel pendant straps on main boom 2821...................................................................................................................... 165 1.10.9 CF pendant straps on main boom 2821......................................................................................................................... 172 1.11 Reducing piece overview........................................................................................................................................... 188 1.12 2821/2316 reducing piece.......................................................................................................................................... 189 1.12.1 2821/2316.24 reducing piece 12 m (40 ft).................................................................................................................... 189 1.12.2 Main boom section 2316.25 1 m (3 ft)........................................................................................................................ 191 1.12.3 Mid-point suspension on reducing adapter 2821/2316.......................................................................................................... 192 1.12.4 Steel pendant straps on reducing adapter 2821/2316.......................................................................................................... 211 1.12.5 CF pendant straps on reducing adapter 2821/2316............................................................................................................. 213 1.13 Fixed jib - overview.............................................................................................................................................. 216 1.14 1713 fixed jib.................................................................................................................................................... 217 1.14.1 Jib base section 1713.22.................................................................................................................................... 217 1.14.2 1713.18 jib section 3 m (10 ft)............................................................................................................................. 219 1.14.3 1713.18 jib section 6 m (20 ft)............................................................................................................................. 220 1.14.4 1713.18 jib section 12 m (40 ft)............................................................................................................................ 222 1.14.5 1713.21 jib head section.................................................................................................................................... 223 1.14.6 Steel pendant straps on fixed jib 1713...................................................................................................................... 224 1.14.7 CF pendant straps on fixed jib 1713......................................................................................................................... 231 1.15 1507 fixed jib.................................................................................................................................................... 232 1.15.1 Jib 1507.20................................................................................................................................................. 232 1.15.2 Steel pendant straps on fixed jib 1507...................................................................................................................... 233 1.15.3 CF pendant straps on fixed jib 1507......................................................................................................................... 238 1.16 1008 fixed jib.................................................................................................................................................... 239 1.16.1 Jib base section 1008.20.................................................................................................................................... 239 1.16.2 1008.17 jib section 3 m (10 ft)............................................................................................................................. 241 1.16.3 1008.17 jib section 6 m (20 ft)............................................................................................................................. 242 1.16.4 1008.20 jib head section.................................................................................................................................... 243 1.16.5 Steel pendant straps on fixed jib 1008...................................................................................................................... 244 1.16.6 CF pendant straps on fixed jib 1008......................................................................................................................... 250 1.17 0906 fixed jib.................................................................................................................................................... 251 1.17.1 Jib 0906.21................................................................................................................................................. 251 1.17.2 Steel pendant straps on fixed jib 0906...................................................................................................................... 252 1.17.3 CF pendant straps on fixed jib 0906......................................................................................................................... 255 1.18 Luffing jib - overview............................................................................................................................................ 256 1.19 2316 luffing jib.................................................................................................................................................. 257 1.19.1 Jib base section 2316.22.................................................................................................................................... 257 1.19.2 2316.20 jib section 3 m (10 ft)............................................................................................................................. 259 1.19.3 2316.20 jib section 6 m (20 ft)............................................................................................................................. 260 1.19.4 2316.20 jib section 12 m (40 ft)............................................................................................................................ 262 1.19.5 2316.20 jib head section.................................................................................................................................... 264 1.19.6 Mid-point suspension on luffing jib 2316.................................................................................................................... 265 1.19.7 Steel pendant straps on luffing jib 2316.................................................................................................................... 275 1.19.8 CF pendant straps on luffing jib 2316....................................................................................................................... 283 1.20 1916 luffing jib.................................................................................................................................................. 296 1.20.1 Jib base section 1916.22.................................................................................................................................... 296 1.20.2 1916.18 jib section 3 m (10 ft)............................................................................................................................. 298 1.20.3 1916.18 jib section 6 m (20 ft)............................................................................................................................. 299 1.20.4 1916.18 jib section 12 m (40 ft)............................................................................................................................ 301 1.20.5 1916.21 jib head section.................................................................................................................................... 303 1.20.6 Mid-point suspension on luffing jib 1916.................................................................................................................... 304 1.20.7 Steel pendant straps on luffing jib 1916.................................................................................................................... 314 1.20.8 CF pendant straps on luffing jib 1916....................................................................................................................... 321 1.21 Midfall overview.................................................................................................................................................. 333 1.22 2316.25 Midfall................................................................................................................................................... 334 1.22.1 Midfall 2316.25............................................................................................................................................. 334 1.22.2 Mid-point suspension on midfall 2316.25..................................................................................................................... 335 1.22.3 Steel pendant straps on midfall 2316.25..................................................................................................................... 336 1.22.4 CF pendant straps on midfall 2316.25........................................................................................................................ 337 1.23 1916.32 Midfall................................................................................................................................................... 339 1.23.1 Midfall 1916.32............................................................................................................................................. 339 1.23.2 Mid-point suspension on midfall 1916.32..................................................................................................................... 340 1.23.3 Steel pendant straps on midfall 1916.32..................................................................................................................... 341 1.23.4 CF pendant straps on midfall 1916.32........................................................................................................................ 342 1.24 Auxiliary jib* (36 t (79.300 lb))................................................................................................................................. 343 1.25 Auxiliary jib* (30 t (66.000 lb))................................................................................................................................. 346 1.26 Auxiliary jib* (15 t (33.000 lb))................................................................................................................................. 348 1.27 Derrick equipment*................................................................................................................................................ 350 1.28 Rope fixation..................................................................................................................................................... 351 1.28.1 Main boom head.............................................................................................................................................. 351 1.28.2 Fixed jib head.............................................................................................................................................. 352 1.28.3 Luffing jib head............................................................................................................................................ 353 1.28.4 Auxiliary jib (36 t (79,300 lb)) on main boom head.......................................................................................................... 354 1.28.5 Auxiliary jib (15 t (33,000 lb)) on jib head................................................................................................................ 354 1.28.6 Midfall..................................................................................................................................................... 355 1.28.7 Pocket lock................................................................................................................................................. 355 1.28.8 Cross strap................................................................................................................................................. 357 1.28.9 Pins for the rope fixing point.............................................................................................................................. 358 1.29 Pulley block/hook*................................................................................................................................................ 359 1.29.1 Pulley block (300 t (661,377 lb))........................................................................................................................... 359 1.29.2 Pulley block (160 t (352,734 lb))........................................................................................................................... 360 1.29.3 Pulley block (100 t (220,459 lb))........................................................................................................................... 362 1.29.4 Pulley block (50 t (110,230 lb))............................................................................................................................ 363 1.29.5 Hook (16 t (35,273 lb))..................................................................................................................................... 364 1.30 Abseil rescue equipment*.......................................................................................................................................... 366 1.31 Safety barrier*................................................................................................................................................... 367 1.32 Slinging plates on uppercarriage*................................................................................................................................. 368 1.33 Suction flap*..................................................................................................................................................... 369 1.34 Armrests* for operator's seat..................................................................................................................................... 370 1.35 Outside mirror*................................................................................................................................................... 371 1.36 Counterweight carriage preparation unit*.......................................................................................................................... 372 1.36.1 Hydraulic connections and electricity connections for the counterweight carriage............................................................................ 372 1.36.2 Control panel X26 and mount................................................................................................................................. 373 1.37 Tagline winch*.................................................................................................................................................... 374 1.38 Refueling pump*................................................................................................................................................... 376 1.39 Cab roof protection guard*........................................................................................................................................ 377 1.40 Derrick preparation unit.......................................................................................................................................... 378 1.40.1 Hydraulic connections and electricity connections for the derrick........................................................................................... 378 1.41 External air conditioning system*................................................................................................................................. 379 1.41.1 Drive unit.................................................................................................................................................. 380 1.41.2 Control unit external air conditioning system............................................................................................................... 381 1.42 Lightning rods*................................................................................................................................................... 382 1.43 External power supply*............................................................................................................................................ 383 1.43.1 External power supply obstacle warning light................................................................................................................ 383 1.43.2 External supply low temperature package..................................................................................................................... 385 1.44 Radio remote control*............................................................................................................................................. 388 1.45 Foot pedal adjuster*.............................................................................................................................................. 391 1.46 GSM/GPRS/GPS modem................................................................................................................................................ 392 1.47 Hook fixing point *............................................................................................................................................... 393 1.48 Handrail* / wide steps*........................................................................................................................................... 395 1.49 Heating and air-conditioning system*.............................................................................................................................. 396 1.50 Obstacle warning light*........................................................................................................................................... 397 1.51 Third hoist limit switch*......................................................................................................................................... 398 1.52 Hydraulic cab elevation*.......................................................................................................................................... 399 1.53 Cabin railing*.................................................................................................................................................... 401 1.54 Cable remote control.............................................................................................................................................. 403 1.55 Cold weather kit*................................................................................................................................................. 404 1.55.1 Auxiliary heating (air)*.................................................................................................................................... 404 1.55.2 Altitude kit auxiliary heating (air)*....................................................................................................................... 405 1.55.3 Auxiliary heating (water)*.................................................................................................................................. 406 1.55.4 Altitude kit auxiliary heating (water)*..................................................................................................................... 407 1.55.5 Fuel pre-filter heating*.................................................................................................................................... 408 1.55.6 Function lock*.............................................................................................................................................. 408 1.55.7 Engine pre-heater*.......................................................................................................................................... 408 1.55.8 Hydraulic oil tank heater*.................................................................................................................................. 409 1.55.9 Hydraulic oil heater*....................................................................................................................................... 410 1.55.10 Battery pre-warmer*........................................................................................................................................ 410 1.56 Leak oil return*.................................................................................................................................................. 412 1.57 Ladder* for boom.................................................................................................................................................. 413 1.58 Ladder* for uppercarriage......................................................................................................................................... 415 1.59 Reading light* for cabin.......................................................................................................................................... 417 1.60 Litronic control system........................................................................................................................................... 418 1.61 Retrofit kits* for operation with two ropes over the jib head section............................................................................................. 419 1.61.1 Retrofit kit for luffing jibs 1008 / 1309 / 1713 / 1916 / 2316.............................................................................................. 419 1.61.2 Retrofit kit for 1008 fixed jib............................................................................................................................. 420 1.61.3 Retrofit kit for 0806 fixed jib............................................................................................................................. 421 1.62 Luffing jib luffing winch as auxiliary winch*..................................................................................................................... 422 1.63 By-pass flow filter system*....................................................................................................................................... 423 1.64 Emergency operation control*...................................................................................................................................... 424 1.65 Visual motion warning device*..................................................................................................................................... 425 1.66 Pump wear indicator*.............................................................................................................................................. 427 1.67 Quick latch couplings* on jib luffing winch....................................................................................................................... 429 1.68 Socket* in cab.................................................................................................................................................... 431 1.69 Falling object protection* for cabin.............................................................................................................................. 432 1.70 Vandalism protection*............................................................................................................................................. 434 1.70.1 Top cover................................................................................................................................................... 435 1.70.2 Rear cover.................................................................................................................................................. 436 1.70.3 Front cover................................................................................................................................................. 437 1.70.4 Right front cover........................................................................................................................................... 438 1.70.5 Right rear cover............................................................................................................................................ 440 1.70.6 Left front cover............................................................................................................................................ 441 1.70.7 Left rear cover............................................................................................................................................. 442 1.70.8 Brackets for front cover.................................................................................................................................... 443 1.70.9 Barrier rod................................................................................................................................................. 443 1.71 Video monitoring system*.......................................................................................................................................... 445 1.71.1 Cabin overview.............................................................................................................................................. 445 1.71.2 Machine overview............................................................................................................................................ 446 1.71.3 Video surveillance - basic device........................................................................................................................... 447 1.71.4 Video surveillance - boom................................................................................................................................... 449 1.71.5 Quad monitor................................................................................................................................................ 450 1.71.6 Camera...................................................................................................................................................... 452 1.71.7 Control panel zoom camera................................................................................................................................... 453 1.71.8 Zoom camera................................................................................................................................................. 454 1.71.9 Mounts...................................................................................................................................................... 455 1.71.10 Camera cable in main boom base section..................................................................................................................... 461 1.71.11 Zoom camera in main boom head.............................................................................................................................. 462 1.71.12 Zoom camera in fixed jib head.............................................................................................................................. 463 1.71.13 Zoom camera in luffing jib head............................................................................................................................ 465 1.71.14 Zoom camera in auxiliary jib 36 t (79300 lb)............................................................................................................... 466 1.71.15 Zoom camera in auxiliary jib 15 t (33000 lb)............................................................................................................... 466 1.71.16 Foot pedal* for zoom camera................................................................................................................................ 468 1.72 Central lubrication*.............................................................................................................................................. 469 1.72.1 Central lubrication for swing ring bearing.................................................................................................................. 469 1.72.2 Central lubrication for swing ring tooth flanks............................................................................................................. 470 1.73 Auxiliary floodlights*............................................................................................................................................ 471 1.73.1 Floodlights on uppercarriage................................................................................................................................ 471 1.73.2 Floodlights on cabin........................................................................................................................................ 474 1.73.3 Adjustable floodlights on main boom base section............................................................................................................ 475 1.73.4 Floodlights on main boom.................................................................................................................................... 477 1.73.5 Floodlights on jib head..................................................................................................................................... 479 2 Safety instructions...................................................................................................................................................... 483 2.1 Technical condition of the machine................................................................................................................................. 483 2.2 Areas of responsibility............................................................................................................................................ 483 2.2.1 Manufacturer................................................................................................................................................. 483 2.2.2 Owner........................................................................................................................................................ 483 2.2.3 Machine operator............................................................................................................................................. 484 2.2.4 Rigger....................................................................................................................................................... 484 2.2.5 Banksman..................................................................................................................................................... 484 2.2.6 Maintenance and service personnel............................................................................................................................ 484 2.3 Requirements to personnel.......................................................................................................................................... 485 2.3.1 Machine operator............................................................................................................................................. 485 2.3.2 Rigger....................................................................................................................................................... 485 2.3.3 Banksman..................................................................................................................................................... 486 2.3.4 Maintenance personnel........................................................................................................................................ 486 2.4 Personal protective equipment...................................................................................................................................... 486 2.5 Work area.......................................................................................................................................................... 487 2.6 Danger zone........................................................................................................................................................ 488 2.7 Safety signs on the machine........................................................................................................................................ 489 2.8 Safety signs on the machine (US market)............................................................................................................................ 494 2.9 Meaning of the safety signs........................................................................................................................................ 499 2.9.1 Prohibition signs............................................................................................................................................ 500 2.9.2 Warning signs................................................................................................................................................ 500 2.9.3 Fire protection signs........................................................................................................................................ 502 2.9.4 Mandatory signs.............................................................................................................................................. 503 2.10 Meaning of machine-specific signs................................................................................................................................. 504 2.10.1 Safety signs................................................................................................................................................ 504 2.10.2 Notice signs................................................................................................................................................ 505 2.11 Hazards........................................................................................................................................................... 508 2.11.1 Mechanical action........................................................................................................................................... 508 2.11.2 Electrical energy........................................................................................................................................... 509 2.11.3 Hydraulic energy............................................................................................................................................ 510 2.11.4 Burns....................................................................................................................................................... 511 2.11.5 Chemical burns.............................................................................................................................................. 512 2.11.6 Fire and explosion.......................................................................................................................................... 513 2.11.7 Poisoning and suffocation................................................................................................................................... 514 2.11.8 Electromagnetic influence................................................................................................................................... 514 2.11.9 Exposure to wind............................................................................................................................................ 515 2.11.10 Snow and ice loads......................................................................................................................................... 519 2.11.11 Ground bearing strength.................................................................................................................................... 519 2.11.12 Lightning strike........................................................................................................................................... 520 2.11.13 Overhead power lines....................................................................................................................................... 521 2.11.14 Environment................................................................................................................................................ 523 2.12 What to do in dangerous situations................................................................................................................................ 524 2.12.1 How to respond in the event of a current transfer........................................................................................................... 524 2.12.2 How to respond in the event of a fire....................................................................................................................... 525 2.12.3 Firefighting................................................................................................................................................ 526 2.13 Working at heights................................................................................................................................................ 528 2.14 Application on floating devices................................................................................................................................... 528 2.14.1 Operation of the machine on floating devices................................................................................................................ 529 2.14.2 Transport of the machine on floating devices................................................................................................................ 530 2.14.3 Higher risk of machine corrosion on floating devices........................................................................................................ 530 2.15 Use at low temperatures........................................................................................................................................... 531 2.15.1 Operation of the machine down to -20 °C (-4 °F) (standard).................................................................................................. 531 2.15.2 Operation of the machine down to -25 °C (-13 °F)*........................................................................................................... 532 2.15.3 Operation of the machine down to -40 °C (-40 °F)*........................................................................................................... 532 2.16 Hand signals...................................................................................................................................................... 532 2.16.1 General hand signals in accordance with BGV A8.............................................................................................................. 533 2.16.2 Special hand signals for attachment operations.............................................................................................................. 535 2.16.3 Hand signals for lifting operations in accordance with ASME/ANSI B30.5...................................................................................... 538 3 Control and operating elements........................................................................................................................................... 545 3.1 Operating elements on the undercarriage............................................................................................................................ 545 3.2 Operating elements on the uppercarriage............................................................................................................................ 546 3.3 Cabin.............................................................................................................................................................. 547 3.4 Left control lever................................................................................................................................................. 548 3.4.1 Left multi-directional control lever......................................................................................................................... 548 3.4.2 Left multi-directional control lever......................................................................................................................... 552 3.5 Right control lever................................................................................................................................................ 557 3.5.1 Right multi-directional control lever........................................................................................................................ 557 3.5.2 Right double T-lever......................................................................................................................................... 563 3.6 Foot pedals and hand levers........................................................................................................................................ 571 3.7 Control panel X11.................................................................................................................................................. 573 3.8 Control panel X12.................................................................................................................................................. 575 3.9 Control panel X23.................................................................................................................................................. 577 3.10 Control unit X25 leader*.......................................................................................................................................... 580 3.10.1 Operating units............................................................................................................................................. 580 3.10.2 Buttons..................................................................................................................................................... 582 3.11 Monitor........................................................................................................................................................... 584 3.11.1 Status bar.................................................................................................................................................. 584 3.11.2 Display section............................................................................................................................................. 591 3.11.3 Menu bar.................................................................................................................................................... 591 3.11.4 Submenu bar................................................................................................................................................. 593 3.12 Start screen...................................................................................................................................................... 594 3.13 Mode screen....................................................................................................................................................... 595 3.14 Screen Operation in derrick mode.................................................................................................................................. 602 3.15 Aggregate screen.................................................................................................................................................. 611 3.16 Operating hours screen............................................................................................................................................ 617 3.17 Setup screen...................................................................................................................................................... 620 3.17.1 Setup - boom configuration screen........................................................................................................................... 622 3.17.2 Setup - boom configuration 1 screen......................................................................................................................... 624 3.17.3 Setup - boom configuration 2 screen......................................................................................................................... 627 3.17.4 Setup - boom configuration 3 screen......................................................................................................................... 630 3.17.5 Setup - boom configuration 4 screen......................................................................................................................... 635 3.17.6 Setup - boom configuration 5 screen......................................................................................................................... 639 3.17.7 Setup screen - boom configuration 6......................................................................................................................... 644 3.17.8 Setup screen - boom configuration 8......................................................................................................................... 647 3.17.9 Setup screen - boom configuration 9......................................................................................................................... 652 3.17.10 Setup - load chart screen.................................................................................................................................. 657 3.18 Working range limitation screen................................................................................................................................... 659 3.19 Access control screen............................................................................................................................................. 666 3.19.1 Without retrofit kit access control (black ignition keys)................................................................................................... 666 3.19.2 Without retrofit kit access control (blue ignition keys).................................................................................................... 667 3.19.3 With retrofit kit access control (red and blue ignition keys)*.............................................................................................. 668 3.20 Mode screen....................................................................................................................................................... 671 3.21 Settings screen................................................................................................................................................... 673 3.21.1 Settings - components screen................................................................................................................................ 673 3.21.2 Settings - units screen..................................................................................................................................... 676 3.21.3 Screen Settings - Litronic testing system................................................................................................................... 679 3.22 Error messages screen............................................................................................................................................. 684 3.23 Cable remote control.............................................................................................................................................. 686 3.24 Cable remote control X20.......................................................................................................................................... 687 3.25 Radio remote control*............................................................................................................................................. 688 3.25.1 Operating elements.......................................................................................................................................... 688 3.25.2 Monitor..................................................................................................................................................... 697 3.26 Emergency operation control*...................................................................................................................................... 705 3.27 Hydraulic cab elevation*.......................................................................................................................................... 707 3.27.1 Operating elements in the cab............................................................................................................................... 707 3.27.2 Operating elements on mast.................................................................................................................................. 708 3.27.3 Limit switches.............................................................................................................................................. 708 3.28 Constant pull* winch1 and winch2.................................................................................................................................. 710 3.29 External air conditioning system*................................................................................................................................. 711 3.30 Auxiliary heating*................................................................................................................................................ 713 3.31 Video monitoring system*.......................................................................................................................................... 714 3.31.1 Quad monitor................................................................................................................................................ 714 3.31.2 Control panel zoom camera................................................................................................................................... 715 3.32 Central lubrication*.............................................................................................................................................. 717 3.33 Additional floodlights*........................................................................................................................................... 718 3.33.1 Cabin....................................................................................................................................................... 718 3.33.2 Search floodlight........................................................................................................................................... 719 4 Operation................................................................................................................................................................ 723 4.1 Checks before start up............................................................................................................................................. 723 4.1.1 Walk round................................................................................................................................................... 723 4.1.2 Checking the battery main switch............................................................................................................................. 724 4.2 Start-up........................................................................................................................................................... 725 4.2.1 Adjusting the operator's seat................................................................................................................................ 725 4.2.2 Switching on the ignition.................................................................................................................................... 725 4.2.3 Confirming the existing setup................................................................................................................................ 725 4.2.4 Checking the fuel fill level................................................................................................................................. 726 4.2.5 Checking the urea solution fill level........................................................................................................................ 726 4.2.6 Checking the hydraulic oil tank gate valve................................................................................................................... 726 4.2.7 Starting the diesel engine................................................................................................................................... 727 4.2.8 Adjusting the RPM of the diesel engine....................................................................................................................... 728 4.2.9 Setting the constant engine RPM.............................................................................................................................. 730 4.2.10 Lowering the safety lever................................................................................................................................... 732 4.2.11 Checking the tilting-back support cylinder.................................................................................................................. 732 4.3 Control stand, control panels...................................................................................................................................... 733 4.3.1 Setting the control stand.................................................................................................................................... 733 4.3.2 Setting control panel X25* or control panel X26*............................................................................................................. 734 4.4 Operator's seat.................................................................................................................................................... 736 4.4.1 Adjusting the control stand horizontally..................................................................................................................... 737 4.4.2 Adjusting the operator's seat................................................................................................................................ 737 4.4.3 Adjusting the dampening...................................................................................................................................... 742 4.4.4 Safety belt*................................................................................................................................................. 743 4.5 Lighting........................................................................................................................................................... 744 4.5.1 Operating the floodlights on the uppercarriage............................................................................................................... 744 4.5.2 Operating the additional floodlights......................................................................................................................... 744 4.5.3 Operating the cab lighting................................................................................................................................... 745 4.5.4 Operating the engine compartment lighting.................................................................................................................... 745 4.6 Windscreen wiper system............................................................................................................................................ 746 4.6.1 Operating the windscreen wipers.............................................................................................................................. 746 4.6.2 Operating the windscreen washer system....................................................................................................................... 747 4.7 Ventilation, heating and air-conditioning system*.................................................................................................................. 748 4.7.1 Operating the ventilation.................................................................................................................................... 748 4.7.2 Using the heater............................................................................................................................................. 748 4.7.3 Operating the air conditioning system........................................................................................................................ 749 4.8 External air conditioning system*.................................................................................................................................. 750 4.8.1 Turning the control element External air conditioning system on or off....................................................................................... 750 4.8.2 Manual start or Automatic start.............................................................................................................................. 752 4.8.3 Changing settings............................................................................................................................................ 754 4.8.4 Resetting the daily hours counter............................................................................................................................ 754 4.8.5 Displaying error messages.................................................................................................................................... 755 4.9 Auxiliary heating*................................................................................................................................................. 758 4.9.1 Switching on the auxiliary heating........................................................................................................................... 758 4.9.2 Switching off the auxiliary heating.......................................................................................................................... 758 4.9.3 Setting the time and day..................................................................................................................................... 759 4.9.4 Displaying the time.......................................................................................................................................... 759 4.9.5 Programming the heating start information.................................................................................................................... 759 4.9.6 Displaying or deleting preset times.......................................................................................................................... 759 4.9.7 Programming the operating time............................................................................................................................... 760 4.9.8 Setting the remaining operating time......................................................................................................................... 760 4.9.9 Setting the alarm............................................................................................................................................ 760 4.9.10 Displaying or deleting alarm times.......................................................................................................................... 760 4.9.11 Switching the application height............................................................................................................................ 761 4.10 Additional cab equipment.......................................................................................................................................... 762 4.10.1 Using the horn.............................................................................................................................................. 762 4.10.2 Operating the safety lever.................................................................................................................................. 762 4.10.3 Operating the radio......................................................................................................................................... 763 4.10.4 Using the ashtray........................................................................................................................................... 764 4.10.5 Using the cigarette lighter................................................................................................................................. 765 4.11 Cab tilting device*............................................................................................................................................... 766 4.11.1 Tilting the cabin........................................................................................................................................... 766 4.12 Hydraulic cabin elevation*........................................................................................................................................ 767 4.12.1 Adjusting the cabin......................................................................................................................................... 767 4.13 Central lubrication*.............................................................................................................................................. 769 4.13.1 Set lubrication time........................................................................................................................................ 769 4.13.2 Set pause time.............................................................................................................................................. 769 4.13.3 Interim lubrication......................................................................................................................................... 769 4.14 Mode.............................................................................................................................................................. 770 4.14.1 Activating/deactivating assembly functions on or off........................................................................................................ 770 4.14.2 Selecting the mode.......................................................................................................................................... 770 4.15 Programming the setup............................................................................................................................................. 772 4.15.1 Call up setup screen........................................................................................................................................ 772 4.15.2 Selecting and changing settings............................................................................................................................. 773 4.15.3 Calculating the revised set-up.............................................................................................................................. 773 4.15.4 Exit setup screen........................................................................................................................................... 774 4.16 Load moment limiter (LML)......................................................................................................................................... 775 4.16.1 General..................................................................................................................................................... 775 4.16.2 Load moment limiter self-lock............................................................................................................................... 778 4.16.3 Load moment limiter shut down (CE load chart)............................................................................................................... 780 4.16.4 Load moment limiter shut down (ANSI load chart)............................................................................................................. 781 4.17 Calculating load charts online.................................................................................................................................... 783 4.17.1 Calculating load charts..................................................................................................................................... 783 4.17.2 Boom configuration 4 - load position 1...................................................................................................................... 784 4.17.3 Boom configuration 4 - load position 2...................................................................................................................... 785 4.17.4 Boom configuration 5 - load position 1...................................................................................................................... 786 4.17.5 Boom configuration 5 - load position 3...................................................................................................................... 787 4.17.6 Boom configuration 6 - load position 2...................................................................................................................... 788 4.17.7 Boom configuration 8 - load position 1...................................................................................................................... 789 4.17.8 Boom configuration 8 - load position 2...................................................................................................................... 790 4.17.9 Boom configuration 9 - load position 1...................................................................................................................... 791 4.17.10 Boom configuration 9 - load position 2..................................................................................................................... 792 4.18 Set the load capacity display to zero (taring).................................................................................................................... 793 4.18.1 Setting the load display of winch1 or winch2 to zero........................................................................................................ 793 4.19 Single hook operation/two-hook operation.......................................................................................................................... 794 4.19.1 Single-hook mode with one winch on one hook................................................................................................................. 796 4.19.2 Single-hook mode with two winches on one hook............................................................................................................... 798 4.19.3 Single-hook mode with two winches on two hooks.............................................................................................................. 799 4.19.4 Twin-hook mode with two hooks on two loads.................................................................................................................. 805 4.19.5 Twin-hook mode with two hooks on one load................................................................................................................... 807 4.20 Crawlers.......................................................................................................................................................... 812 4.20.1 Setting the crawler speed................................................................................................................................... 812 4.20.2 Operating the travel gear................................................................................................................................... 812 4.20.3 Locking or unlocking the crawler............................................................................................................................ 816 4.21 Swing............................................................................................................................................................. 818 4.21.1 Setting the swing speed..................................................................................................................................... 818 4.21.2 Turning the swing free-wheel on or off...................................................................................................................... 819 4.21.3 Operating the swing......................................................................................................................................... 820 4.21.4 Locking or unlocking the swing.............................................................................................................................. 824 4.22 Main boom......................................................................................................................................................... 825 4.22.1 Operating the main boom..................................................................................................................................... 825 4.22.2 Locking or unlocking the main boom.......................................................................................................................... 829 4.23 Jib............................................................................................................................................................... 830 4.23.1 Selecting the jib........................................................................................................................................... 830 4.23.2 Operating the jib........................................................................................................................................... 831 4.24 Winch 1/Winch 2................................................................................................................................................... 836 4.24.1 Operating winch 1........................................................................................................................................... 836 4.24.2 Operating winch 2........................................................................................................................................... 840 4.24.3 Locking or unlocking winch1/winch2.......................................................................................................................... 844 4.25 Free-fall operation*.............................................................................................................................................. 846 4.25.1 Switching on free-fall operation............................................................................................................................ 846 4.25.2 Selecting free-fall mode.................................................................................................................................... 847 4.25.3 Operating free-fall operation............................................................................................................................... 848 4.25.4 Switching off free-fall operation........................................................................................................................... 851 4.26 Winch synchronization*............................................................................................................................................ 852 4.26.1 Activating winch synchronization............................................................................................................................ 852 4.26.2 Operating the winch synchronization......................................................................................................................... 853 4.26.3 Deactivating winch synchronization.......................................................................................................................... 855 4.27 Blocked crawlers*................................................................................................................................................. 856 4.27.1 Driving onto the support plates............................................................................................................................. 857 4.27.2 Working with Blocked Crawlers............................................................................................................................... 858 4.28 Assembly cylinder *............................................................................................................................................... 860 4.28.1 Select assembly cylinder.................................................................................................................................... 860 4.28.2 Operating the assembly cylinder............................................................................................................................. 860 4.29 Constant pull* winch1 and winch2.................................................................................................................................. 863 4.29.1 Setting constant pull....................................................................................................................................... 863 4.30 Filling machine with fuel......................................................................................................................................... 865 4.30.1 Filling the fuel tank....................................................................................................................................... 865 4.30.2 Fuelling up with urea solution.............................................................................................................................. 866 4.31 Radio remote control*............................................................................................................................................. 867 4.31.1 rechargeable battery........................................................................................................................................ 867 4.31.2 battery charger............................................................................................................................................. 867 4.31.3 Starting the machine with the radio remote control.......................................................................................................... 868 4.32 Rope measuring system*............................................................................................................................................ 874 4.32.1 Setting the rope length to zero............................................................................................................................. 874 4.32.2 Programming layer change.................................................................................................................................... 874 4.33 Ground pressure display*.......................................................................................................................................... 876 4.33.1 Operating the ground pressure display....................................................................................................................... 876 4.34 Inclination display*.............................................................................................................................................. 877 4.34.1 Operating the inclinometer.................................................................................................................................. 877 4.35 Working range limitation.......................................................................................................................................... 878 4.35.1 Operating the edge limitation............................................................................................................................... 878 4.35.2 Operating the sector limitation............................................................................................................................. 881 4.35.3 Operating the radius limitation............................................................................................................................. 883 4.35.4 Operating the swing limitation.............................................................................................................................. 886 4.35.5 Cancelling the stop after crawler operation................................................................................................................. 886 4.36 Rope reeving winch................................................................................................................................................ 887 4.36.1 Setting the rope reeving winch to free-wheel................................................................................................................ 887 4.36.2 Deactivating rope reeving winch free-fall................................................................................................................... 888 4.36.3 Reeving the rope of the rope reeving winch.................................................................................................................. 888 4.37 Tagline winch*.................................................................................................................................................... 889 4.37.1 Putting the tagline winch into operation.................................................................................................................... 889 4.37.2 Turn the tagline winch on or off............................................................................................................................ 890 4.37.3 Set the constant tension of the tagline winch............................................................................................................... 890 4.37.4 Setting the pull force of the tagline winch................................................................................................................. 891 4.37.5 Select maximum pull force of the tagline winch.............................................................................................................. 892 4.37.6 Turning tagline winch free-wheel on or off.................................................................................................................. 892 4.38 Luffing jib luffing winch as auxiliary winch...................................................................................................................... 894 4.38.1 Use as jib luffing winch.................................................................................................................................... 894 4.38.2 Use as auxiliary winch...................................................................................................................................... 894 4.39 Leader*........................................................................................................................................................... 896 4.39.1 Turning leader mode on or off............................................................................................................................... 896 4.39.2 Operating the leader........................................................................................................................................ 896 4.40 Sensitive hoisting*............................................................................................................................................... 897 4.40.1 Turning the function sensitive lift on or off............................................................................................................... 897 4.40.2 Operating sensitive hoisting................................................................................................................................ 897 4.41 Abseil rescue equipment*.......................................................................................................................................... 898 4.41.1 Using abseil rescue equipment............................................................................................................................... 898 4.42 Emergency stop.................................................................................................................................................... 900 4.42.1 Using emergency stop........................................................................................................................................ 900 4.43 Shutdown.......................................................................................................................................................... 901 4.43.1 Short work interruption..................................................................................................................................... 901 4.43.2 Long work interruption...................................................................................................................................... 902 4.44 Hydraulic emergency mode*......................................................................................................................................... 903 4.44.1 Winch 2 emergency mode...................................................................................................................................... 903 4.44.2 Main boom adjusting winch emergency mode.................................................................................................................... 905 4.44.3 Swing emergency mode........................................................................................................................................ 906 4.45 Emergency operation control*...................................................................................................................................... 909 4.45.1 Operating the emergency control............................................................................................................................. 909 5 Operational faults, diagnosis............................................................................................................................................ 913 5.1 Malfunctions....................................................................................................................................................... 913 5.1.1 Identifying faults........................................................................................................................................... 913 5.1.2 Error displays on monitor.................................................................................................................................... 913 5.1.3 Troubleshooting.............................................................................................................................................. 916 5.2 Litronic® testing system........................................................................................................................................... 918 5.2.1 Litronic testing system overview............................................................................................................................. 918 5.2.2 Screen pages................................................................................................................................................. 919 5.2.3 Starting the Litronic® testing system........................................................................................................................ 926 5.3 Fuses.............................................................................................................................................................. 927 5.3.1 List of fuses................................................................................................................................................ 927 5.3.2 Checking the fuses........................................................................................................................................... 929 5.3.3 Replacing fuses.............................................................................................................................................. 931 6 Operational planning..................................................................................................................................................... 935 6.1 Assembly site...................................................................................................................................................... 935 6.2 Tools required..................................................................................................................................................... 937 6.2.1 Machine with self-assembly system............................................................................................................................ 937 6.2.2 Machine without self-assembly system......................................................................................................................... 937 6.3 Required length of winch1/winch2 rope.............................................................................................................................. 938 6.3.1 Calculating the length of winch1/winch2 rope................................................................................................................. 938 6.4 Choosing the correct hook or pulley block.......................................................................................................................... 940 6.5 Positioning the hook or pulley block............................................................................................................................... 942 6.6 Restrictions due to wind........................................................................................................................................... 943 6.6.1 Reducing the load............................................................................................................................................ 943 6.6.2 Parked positions of boom configurations...................................................................................................................... 943 6.6.3 Laying down the boom......................................................................................................................................... 948 6.7 Traveling on gradients............................................................................................................................................. 950 6.8 Rigging equipment and/or sling gear................................................................................................................................ 971 6.8.1 4-strand round sling rigging with chain shortening devices................................................................................................... 972 6.8.2 4-strand round sling gear.................................................................................................................................... 973 6.8.3 Other lifting devices........................................................................................................................................ 973 7 Assembly and dismantling................................................................................................................................................. 977 7.1 Explanation of symbols used........................................................................................................................................ 977 7.2 Implementation instructions for assembly and disassembly........................................................................................................... 979 7.3 Locking elements - overview........................................................................................................................................ 980 7.3.1 Split pin.................................................................................................................................................... 980 7.3.2 Linchpin..................................................................................................................................................... 981 7.3.3 Spring cotter pin............................................................................................................................................ 983 7.3.4 Safety pin................................................................................................................................................... 984 7.3.5 Locking washers.............................................................................................................................................. 985 7.4 Assembling the basic machine....................................................................................................................................... 986 7.4.1 Notes........................................................................................................................................................ 986 7.4.2 Moving cabin platforms* into working position................................................................................................................ 986 7.4.3 Swivel the cab to the working position....................................................................................................................... 990 7.4.4 Mounting the cabin railing*.................................................................................................................................. 992 7.4.5 Putting the load moment limiter lamp and flashing light into working position................................................................................ 999 7.4.6 Mounting the platforms on the uppercarriage..................................................................................................................1000 7.4.7 Mounting the ladder on the uppercarriage.....................................................................................................................1015 7.4.8 Mounting the uppercarriage railing...........................................................................................................................1016 7.4.9 Fitting the exhaust pipe.....................................................................................................................................1022 7.4.10 Checking the position of the bypass plug....................................................................................................................1024 7.4.11 Putting the machine into operation..........................................................................................................................1025 7.4.12 Switching on assembly mode functions........................................................................................................................1025 7.4.13 Switching on cylinder adjustment functions..................................................................................................................1026 7.4.14 Extend the tilting back support cylinders...................................................................................................................1026 7.4.15 Erecting A-frame1...........................................................................................................................................1026 7.4.16 Unloading the machine.......................................................................................................................................1027 7.4.17 Removing the uppercarriage lock.............................................................................................................................1036 7.4.18 Attaching the crawler side frame............................................................................................................................1036 7.4.19 Move the jack into the transport position...................................................................................................................1051 7.4.20 Using the machine as assembly crane.........................................................................................................................1054 7.4.21 Attach the carbody counterweight............................................................................................................................1056 7.4.22 Fitting the rear counterweight..............................................................................................................................1060 7.5 Main boom 2821.....................................................................................................................................................1074 7.5.1 Configuration of main boom...................................................................................................................................1074 7.5.2 Lengths of mid-point suspensions.............................................................................................................................1076 7.5.3 Overview of main boom 2821 steel pendant straps..............................................................................................................1077 7.5.4 Overview of main boom 2821 CF pendant straps.................................................................................................................1078 7.5.5 2821 boom head section rope reeving systems (load position 1)................................................................................................1080 7.5.6 Reeving diagrams main boom head 2821 in single hook mode with two winches on one hook........................................................................1084 7.5.7 Reeving diagrams auxiliary jib (36 t (79300 lb)) on main boom head 2821......................................................................................1088 7.5.8 Run of the rope with ropes across main boom head and auxiliary jib (load position 1 and load position 2).....................................................1089 7.5.9 Reeving diagram - jib luffing winch as auxiliary winch.......................................................................................................1092 7.6 Assembling the main boom...........................................................................................................................................1093 7.6.1 Notes........................................................................................................................................................1093 7.6.2 Programming the setup........................................................................................................................................1093 7.6.3 Unloading and positioning the main boom section..............................................................................................................1093 7.6.4 Assembling the ladder* for the boom..........................................................................................................................1094 7.6.5 Bolting the boom head section to the boom sections...........................................................................................................1096 7.6.6 Connecting and checking boom fall arrest*....................................................................................................................1098 7.6.7 Connecting and checking boom fall arrest*....................................................................................................................1099 7.6.8 fit the rope guide...........................................................................................................................................1099 7.6.9 Pinning the pendant straps...................................................................................................................................1100 7.6.10 Removing the jib backstay straps............................................................................................................................1101 7.6.11 Installing mid-point suspension.............................................................................................................................1102 7.6.12 Installing mid-point suspension (with main boom length 80 m (262 ft), 83 m (272 ft) and 86 m (282 ft) and jib 1507 attached)................................1105 7.6.13 Rigging and lifting the main boom base section..............................................................................................................1106 7.6.14 Attaching the boom base section to the uppercarriage........................................................................................................1107 7.6.15 Connecting hydraulic lines to the uppercarriage.............................................................................................................1110 7.6.16 Connecting electric cables to the uppercarriage.............................................................................................................1114 7.6.17 Pinning the assembly cylinder to main boom base section.....................................................................................................1114 7.6.18 Folding the front feet of the main boom base section upwards................................................................................................1116 7.6.19 Bolting the boom base section to the main boom..............................................................................................................1116 7.6.20 Bolting the equalizer on A-frame 1 to the main boom pendant straps..........................................................................................1118 7.6.21 Attaching the auxiliary jib (36 t (79300 lb)) to the boom head section......................................................................................1118 7.6.22 Fitting the hoist limit switch to the auxiliary jib.........................................................................................................1122 7.6.23 Folding down the link plates for the 11th pulley............................................................................................................1122 7.6.24 Installing second pulley to 3-fold reeve the auxiliary jib (36 t (79300 lb))................................................................................1123 7.6.25 Connect the electric cables.................................................................................................................................1124 7.6.26 Installing the obstacle warning light.......................................................................................................................1125 7.6.27 Fitting the anemometer......................................................................................................................................1127 7.6.28 Moving the lightning rods* into working position............................................................................................................1129 7.6.29 Reeving the rope............................................................................................................................................1130 7.6.30 Attaching the rope fixing point.............................................................................................................................1138 7.6.31 Installing the hoist limit switch weight....................................................................................................................1143 7.6.32 Bypass unused hoist limit switches..........................................................................................................................1147 7.6.33 Erecting the main boom......................................................................................................................................1148 7.6.34 Switching off assembly mode functions.......................................................................................................................1151 7.6.35 Checking the main boom limit switch plate for proper adjustment.............................................................................................1152 7.7 Main boom 2821 + reducing adapter 2821/2316........................................................................................................................1154 7.7.1 Configuration of main boom...................................................................................................................................1154 7.7.2 Lengths of mid-point suspensions.............................................................................................................................1157 7.7.3 Overview of main boom 2821 steel pendant straps + reducing adapter 2821/2316.................................................................................1163 7.7.4 Overview of main boom 2821 CF pendant straps + reducing adapter 2821/2316....................................................................................1165 7.7.5 2316 boom head section rope reeving systems (load position 1)................................................................................................1167 7.8 Assembling the main boom + reducing piece..........................................................................................................................1169 7.8.1 Notes........................................................................................................................................................1169 7.8.2 Installing the reducing piece................................................................................................................................1169 7.8.3 Installing mid-point suspension..............................................................................................................................1170 7.8.4 Reeving the rope.............................................................................................................................................1175 7.9 Fixed jib 1713.....................................................................................................................................................1184 7.9.1 Configuration of jib.........................................................................................................................................1184 7.9.2 Configuration of main boom...................................................................................................................................1184 7.9.3 Overview of pendant straps on fixed jib 1713.................................................................................................................1185 7.9.4 Run of the rope when two ropes pass over jib head 1713.......................................................................................................1187 7.9.5 1713 jib head section rope reeving systems (load position 1).................................................................................................1189 7.9.6 Reeving diagrams main boom head 2821 (load position 2).......................................................................................................1190 7.10 Fixed jib 1507....................................................................................................................................................1194 7.10.1 Configuration of jib........................................................................................................................................1194 7.10.2 Configuration of main boom..................................................................................................................................1194 7.10.3 Lengths of mid-point suspensions............................................................................................................................1195 7.10.4 Overview of pendant straps on fixed jib 1507................................................................................................................1196 7.10.5 Reeving diagrams jib head 1507 (load position 1)............................................................................................................1198 7.10.6 Reeving diagrams jib head 1507 in single hook mode with 2 winches on 1 hook.................................................................................1200 7.10.7 Reeving diagrams main boom head 2821 (load position 2)......................................................................................................1201 7.11 Fixed jib 1008....................................................................................................................................................1205 7.11.1 Configuration of jib........................................................................................................................................1205 7.11.2 Configuration of main boom..................................................................................................................................1205 7.11.3 Overview of pendant straps on fixed jib 1008................................................................................................................1206 7.11.4 Run of the rope when two ropes pass over jib head 1008......................................................................................................1208 7.11.5 1008 jib head section rope reeving systems (load position 1)................................................................................................1209 7.11.6 Reeving diagrams main boom head 2821 (load position 2)......................................................................................................1210 7.12 Fixed jib 0906....................................................................................................................................................1214 7.12.1 Configuration of jib........................................................................................................................................1214 7.12.2 Configuration of main boom..................................................................................................................................1214 7.12.3 Overview of pendant straps on fixed jib 0906................................................................................................................1215 7.12.4 Reeving diagrams jib head 0906 (load position 1)............................................................................................................1216 7.12.5 Reeving diagrams main boom head 2821 (load position 2)......................................................................................................1217 7.13 Assembling the fixed jib..........................................................................................................................................1221 7.13.1 Notes.......................................................................................................................................................1221 7.13.2 Programming the setup.......................................................................................................................................1221 7.13.3 Unloading and positioning the jib components................................................................................................................1221 7.13.4 Bolting the jib head section to the jib sections............................................................................................................1222 7.13.5 Attaching the jib base section..............................................................................................................................1223 7.13.6 Pinning the jib to the jib base section.....................................................................................................................1226 7.13.7 Pinning the pendant straps..................................................................................................................................1226 7.13.8 Attaching connecting links to the boom head section.........................................................................................................1227 7.13.9 Attaching the main boom (self-assembly system)..............................................................................................................1229 7.13.10 Pinning the A-frame 2 equaliser to the main boom...........................................................................................................1229 7.13.11 Pinning the jib backstay straps (jib 1507).................................................................................................................1230 7.13.12 Installing the connecting elements and spacer brackets on jib backstay straps (jib 1507)...................................................................1231 7.13.13 Pinning the equalizer of A-frame2 to the main boom (jib 1507)..............................................................................................1231 7.13.14 Connect the electric cables................................................................................................................................1233 7.13.15 Installing the obstacle warning light......................................................................................................................1234 7.13.16 Fitting the anemometer.....................................................................................................................................1235 7.13.17 Moving the lightning rods* into working position...........................................................................................................1237 7.13.18 Reeving the rope...........................................................................................................................................1238 7.13.19 Attaching the rope fixing point............................................................................................................................1247 7.13.20 Installing the hoist limit switch weight...................................................................................................................1251 7.13.21 Bypass unused hoist limit switches.........................................................................................................................1255 7.13.22 Erecting a main boom + fixed jib...........................................................................................................................1256 7.13.23 Switching off assembly mode functions......................................................................................................................1259 7.13.24 Checking the main boom limit switch plate for proper adjustment............................................................................................1260 7.14 Luffing jib 2316..................................................................................................................................................1262 7.14.1 Configuration of jib........................................................................................................................................1262 7.14.2 Lengths of jib mid-point suspensions........................................................................................................................1264 7.14.3 Configuration of main boom..................................................................................................................................1265 7.14.4 Overview of steel pendant straps on luffing jib 2316........................................................................................................1266 7.14.5 Overview of CF pendant straps on luffing jib 2316...........................................................................................................1268 7.14.6 Reeving diagram A-frame2/A-frame3...........................................................................................................................1271 7.14.7 Run of the rope when two ropes pass over jib head 1713......................................................................................................1272 7.14.8 Reeving diagrams jib head 2316 (load position 1)............................................................................................................1273 7.14.9 Reeving diagrams main boom head 2821 (load position 2)......................................................................................................1275 7.14.10 Reeving diagrams auxiliary jib (30 t (66,000 lb)) on luffing jib head 2316.................................................................................1278 7.15 Luffing jib 1916..................................................................................................................................................1280 7.15.1 Configuration of jib........................................................................................................................................1280 7.15.2 Lengths of jib mid-point suspensions........................................................................................................................1281 7.15.3 Configuration of main boom..................................................................................................................................1283 7.15.4 Overview of steel pendant straps on luffing jib 1916........................................................................................................1284 7.15.5 Overview of CF pendant straps on luffing jib 1916...........................................................................................................1286 7.15.6 Rope reeving system for A-frame 2/A-frame 3.................................................................................................................1289 7.15.7 Run of the rope when two ropes pass over jib head 1713......................................................................................................1290 7.15.8 1916 jib head section rope reeving systems (load position 1)................................................................................................1292 7.15.9 Reeving diagrams main boom head 2821 (load position 2)......................................................................................................1293 7.15.10 Reeving diagrams auxiliary jib (15 t (33,000 lb)) on luffing jib head 1916, 1713, 1309, 1008...............................................................1297 7.16 Assemble the luffing jib..........................................................................................................................................1299 7.16.1 Notes.......................................................................................................................................................1299 7.16.2 Programming the setup.......................................................................................................................................1299 7.16.3 Unloading and positioning the jib components................................................................................................................1299 7.16.4 Attaching the auxiliary jib (15 t (33.000 lb)) to the jib head section......................................................................................1300 7.16.5 Attaching the auxiliary jib (30 t (66.000 lb)) to the jib head section......................................................................................1302 7.16.6 Bolting the jib head section to the jib sections............................................................................................................1303 7.16.7 Attaching the jib base section..............................................................................................................................1305 7.16.8 Checking the pressure in the accumulator of the hydraulic tilting-back supports.............................................................................1308 7.16.9 Attaching the main boom (self-assembly system)..............................................................................................................1308 7.16.10 Connect A-frame2 with the rope of winch1/winch2............................................................................................................1309 7.16.11 Reeving A-frame 2/A-frame 3................................................................................................................................1309 7.16.12 Erecting A-frame2/A-frame3 with rope of winch1/winch2 and bolting the hydraulic tilting-back supports......................................................1310 7.16.13 Bolting the equaliser on A-frame 2 to the jib backstay straps..............................................................................................1313 7.16.14 Connecting the equaliser on A-frame 3 to the jib base section..............................................................................................1314 7.16.15 Bolting the jib base section to the jib....................................................................................................................1316 7.16.16 Bolting the equaliser on A-frame 3 to the jib pendant straps...............................................................................................1317 7.16.17 Installing mid-point suspension............................................................................................................................1317 7.16.18 Pinning the pendant straps.................................................................................................................................1321 7.16.19 Connect the electric cables................................................................................................................................1322 7.16.20 Installing the obstacle warning light......................................................................................................................1323 7.16.21 Fitting the anemometer.....................................................................................................................................1325 7.16.22 Moving the lightning rods* into working position...........................................................................................................1327 7.16.23 Reeving the rope...........................................................................................................................................1328 7.16.24 Attaching the rope fixing point............................................................................................................................1337 7.16.25 Installing the hoist limit switch weight...................................................................................................................1341 7.16.26 Bypass unused hoist limit switches.........................................................................................................................1345 7.16.27 Erecting the main boom + luffing jib.......................................................................................................................1346 7.16.28 Switching off assembly mode functions......................................................................................................................1351 7.16.29 Checking the top jib limit switch for function.............................................................................................................1352 7.16.30 Checking the jib limit switch plate for proper adjustment..................................................................................................1354 7.17 Luffing jib 2316 + midfall 2316...................................................................................................................................1356 7.17.1 Configuration of jib........................................................................................................................................1356 7.17.2 Lengths of jib mid-point suspensions........................................................................................................................1357 7.17.3 Configuration of main boom..................................................................................................................................1359 7.17.4 Overview of steel pendant straps on luffing jib 2316 + midfall 2316.........................................................................................1360 7.17.5 Overview of CF pendant straps on luffing jib 2316 + midfall 2316............................................................................................1362 7.17.6 Reeving diagrams jib head 2316 (load position 1)............................................................................................................1365 7.17.7 Reeving diagrams midfall 2316 (load position 3).............................................................................................................1367 7.18 Luffing jib 1916 + midfall 1916...................................................................................................................................1369 7.18.1 Configuration of jib........................................................................................................................................1369 7.18.2 Lengths of jib mid-point suspensions........................................................................................................................1370 7.18.3 Configuration of main boom..................................................................................................................................1372 7.18.4 Overview of steel pendant straps on luffing jib 1916 + midfall 1916.........................................................................................1373 7.18.5 Overview of CF pendant straps on luffing jib 1916 + midfall 1916............................................................................................1375 7.18.6 1916 jib head section rope reeving systems (load position 1)................................................................................................1378 7.18.7 1916 Midfall rope reeving systems (load position 3).........................................................................................................1380 7.19 Assembling the luffing jib + Midfall..............................................................................................................................1382 7.19.1 Notes.......................................................................................................................................................1382 7.19.2 Installing the midfall......................................................................................................................................1382 7.20 Adjusting the track...............................................................................................................................................1388 7.20.1 Converting from wide track to medium or narrow track........................................................................................................1388 7.20.2 Converting from medium or narrow track to wide track........................................................................................................1396 7.21 Hydraulic cab elevation*..........................................................................................................................................1397 7.21.1 Erecting and bolting the mast...............................................................................................................................1397 7.21.2 Setting the cab in the working position and bolting in place................................................................................................1399 7.21.3 Dismantling.................................................................................................................................................1400 7.22 Vandalism protection*.............................................................................................................................................1401 7.22.1 Installing the vandalism protection.........................................................................................................................1401 7.23 Jib luffing winch*................................................................................................................................................1403 7.23.1 Fixing rope end.............................................................................................................................................1403 7.23.2 Lashing the jib luffing winch...............................................................................................................................1403 7.23.3 Installation of jib luffing winch...........................................................................................................................1404 7.23.4 Connect hydraulic lines.....................................................................................................................................1405 7.23.5 Connect the electric cables.................................................................................................................................1406 7.24 Time-saving reconfiguring of the main boom........................................................................................................................1407 7.24.1 Reconfiguring the main boom.................................................................................................................................1407 7.25 Assembling the machine without a self-assembly system.............................................................................................................1410 7.25.1 Specific procedure in case of missing jacks.................................................................................................................1410 7.25.2 Specific procedure in case of missing counterweight hoisting cylinders......................................................................................1413 7.25.3 Specific procedure in case of missing assembly cylinder.....................................................................................................1414 7.26 Disassembling the luffing jib + Midfall...........................................................................................................................1416 7.26.1 Brief summary...............................................................................................................................................1416 7.27 Deinstalling the luffing jib......................................................................................................................................1417 7.27.1 Preparing the machine.......................................................................................................................................1417 7.27.2 Lowering the jib up to load moment limiter stop.............................................................................................................1419 7.27.3 Lowering the jib until wheels touch the ground or bottom jib limit switch is triggered......................................................................1420 7.27.4 Lowering the main boom and jib all the way to the ground....................................................................................................1422 7.28 Dismantling the fixed jib.........................................................................................................................................1426 7.28.1 Brief summary...............................................................................................................................................1426 7.29 Disassembling main boom + reducing piece..........................................................................................................................1428 7.29.1 Brief summary...............................................................................................................................................1428 7.30 Disassembling the main boom.......................................................................................................................................1429 7.30.1 Brief summary...............................................................................................................................................1429 7.31 Disassembling the basic machine...................................................................................................................................1432 7.31.1 Brief summary...............................................................................................................................................1432 8 Transport................................................................................................................................................................1437 8.1 Loading the basic machine with an assist crane.....................................................................................................................1437 8.1.1 Loading the basic machine without crawler side frame, carbody counterweight and rear counterweight...........................................................1437 8.1.2 Loading the basic machine with crawler side frame............................................................................................................1440 8.1.3 Loading the basic machine with crawler side frame and carbody counterweight..................................................................................1442 8.1.4 Loading the basic machine with crawler side frame, carbody counterweight and rear counterweight..............................................................1445 8.2 Transporting the basic machine with a transport vehicle............................................................................................................1449 8.3 Transporting the boom sections.....................................................................................................................................1453 8.3.1 Adjusting and mounting the transport brackets for steel pendant straps.......................................................................................1453 8.3.2 Installing transport brackets for CF pendant straps..........................................................................................................1453 8.3.3 Insert pendant straps in transport bracket and secure........................................................................................................1455 8.3.4 Securing the pendant straps with transport bracket...........................................................................................................1456 8.3.5 Preparing boom components for transport......................................................................................................................1457 8.3.6 Transporting the pendant straps..............................................................................................................................1459 9 Maintenance..............................................................................................................................................................1463 9.1 Maintenance and inspection schedule................................................................................................................................1463 9.2 Lubricants and consumables.........................................................................................................................................1477 9.2.1 Lubrication diagram..........................................................................................................................................1478 9.2.2 Filling capacity table.......................................................................................................................................1480 9.2.3 Lubrication chart............................................................................................................................................1481 9.2.4 Diesel engine lubricating oil................................................................................................................................1484 9.2.5 Fuel.........................................................................................................................................................1485 9.2.6 Diesel engine coolant........................................................................................................................................1485 9.2.7 Hydraulic oil................................................................................................................................................1485 9.2.8 Preservation medium (anti-corrosion coating).................................................................................................................1486 9.2.9 Liebherr oil diagnosis system................................................................................................................................1488 9.3 Implementation instructions for the maintenance....................................................................................................................1491 9.4 Air filter system..................................................................................................................................................1492 9.4.1 Checking the negative pressure indicator.....................................................................................................................1492 9.4.2 Emptying the dust collection container.......................................................................................................................1493 9.4.3 Changing the filter elements.................................................................................................................................1494 9.5 Distributor gearbox................................................................................................................................................1496 9.5.1 Checking the gearbox oil level...............................................................................................................................1496 9.5.2 Topping up the gearbox oil...................................................................................................................................1497 9.5.3 Checking the venting valve...................................................................................................................................1498 9.6 Swing..............................................................................................................................................................1499 9.6.1 Checking the gearbox oil level...............................................................................................................................1499 9.6.2 Topping up the gearbox oil...................................................................................................................................1499 9.7 Swing connection...................................................................................................................................................1501 9.7.1 Lubricating external teeth...................................................................................................................................1501 9.7.2 Lubricating the bearing races via the central lubrication point..............................................................................................1501 9.8 winch1/winch2......................................................................................................................................................1503 9.8.1 Checking the gearbox oil level...............................................................................................................................1503 9.8.2 Topping up the gearbox oil...................................................................................................................................1504 9.8.3 Lubricating the counter bearing..............................................................................................................................1504 9.8.4 Checking the rope end fastening for tight fit................................................................................................................1505 9.9 Boom luffing winches...............................................................................................................................................1506 9.9.1 Checking the gearbox oil level...............................................................................................................................1506 9.9.2 Topping up the gearbox oil...................................................................................................................................1507 9.9.3 Lubricating the counter bearing..............................................................................................................................1507 9.9.4 Checking the rope end fastening for tight fit................................................................................................................1508 9.10 Rope reeving winch................................................................................................................................................1509 9.10.1 Lubricating the counter bearing.............................................................................................................................1509 9.10.2 Checking the rope end fastening for tight fit...............................................................................................................1509 9.11 Tagline winch.....................................................................................................................................................1510 9.11.1 Checking the gearbox oil level..............................................................................................................................1510 9.11.2 Topping up the gearbox oil..................................................................................................................................1511 9.11.3 Check fixed-caliper disc brake for damage...................................................................................................................1511 9.11.4 Lubricating the rope bracket on the boom base section and checking pulleys for damage.......................................................................1512 9.11.5 Checking the rope end fastening for tight fit...............................................................................................................1512 9.12 Crawlers..........................................................................................................................................................1513 9.12.1 Checking the gearbox oil level..............................................................................................................................1513 9.12.2 Check gearbox and hydraulic connections for leaks...........................................................................................................1514 9.12.3 Cleaning the crawlers.......................................................................................................................................1514 9.12.4 Checking that the crossbeam set screws on the crawler side frames are secure on telescopic undercarriages...................................................1515 9.12.5 Checking the chain tension..................................................................................................................................1516 9.12.6 Retensioning the chain......................................................................................................................................1517 9.12.7 Release pressure on hydraulic tension jack..................................................................................................................1521 9.12.8 Check screws with track pads................................................................................................................................1524 9.13 Lifting device....................................................................................................................................................1525 9.13.1 Check transport lashing and round slings for wear (according to EN 1492-2)..................................................................................1525 9.13.2 Check the round steel chains for wear and damage............................................................................................................1525 9.14 Hook/pulley block.................................................................................................................................................1526 9.14.1 Checking all hooks/pulley blocks for damage, wear, corrosion and widening of the hook aperture..............................................................1526 9.14.2 Hooks (without rollers): lubricate the swivel...............................................................................................................1526 9.14.3 Pulley blocks (with rollers): lubricate the bearings and axles..............................................................................................1526 9.14.4 Check that the safety catch is present and working properly.................................................................................................1527 9.15 Hydraulic system..................................................................................................................................................1528 9.15.1 Check the hydraulic system for leaks........................................................................................................................1528 9.16 Hydraulic oil tank................................................................................................................................................1529 9.16.1 Checking the level in the hydraulic oil tank using the sight glasses........................................................................................1529 9.16.2 Carrying out a hydraulic oil analysis.......................................................................................................................1529 9.16.3 Filling with hydraulic oil..................................................................................................................................1530 9.16.4 Draining the hydraulic oil..................................................................................................................................1531 9.16.5 Cleaning the magnetic rod in the return filter..............................................................................................................1531 9.17 Hydraulic oil filter..............................................................................................................................................1534 9.17.1 Exchanging the hydraulic oil filter.........................................................................................................................1534 9.18 Hydraulic cylinders...............................................................................................................................................1535 9.18.1 Check that the hydraulic cylinder fits properly and does not leak...........................................................................................1535 9.18.2 Protecting the piston rods of the hydraulic cylinders from corrosion........................................................................................1535 9.18.3 Preserving the piston rods of the hydraulic cylinders in case of longer periods of non-use..................................................................1535 9.19 Bypass filter system..............................................................................................................................................1536 9.19.1 Checking the bypass filter system...........................................................................................................................1536 9.19.2 Changing the filter elements................................................................................................................................1536 9.20 Electrical system.................................................................................................................................................1539 9.20.1 Checking cable ducts and cable connections for chafing......................................................................................................1539 9.21 Batteries.........................................................................................................................................................1540 9.21.1 Checking the fluid level in the cells.......................................................................................................................1540 9.21.2 Checking the battery fluid..................................................................................................................................1540 9.21.3 Exchanging the fuses on the battery.........................................................................................................................1541 9.22 Lighting..........................................................................................................................................................1542 9.22.1 Checking that the cabin lighting, floodlights and auxiliary floodlights are working properly................................................................1542 9.22.2 Changing the cab lamp light bulb............................................................................................................................1542 9.22.3 Changing the bulbs of floodlights on the cabin and on the uppercarriage.....................................................................................1542 9.22.4 Changing the bulbs of search floodlights....................................................................................................................1544 9.22.5 Changing the bulbs of floodlights on main boom base section.................................................................................................1546 9.22.6 Exchanging the bulbs of floodlights on main boom or jib head................................................................................................1549 9.23 Limit switches....................................................................................................................................................1552 9.23.1 Checking hoist limit switches, boom limit switches and, if necessary, limit switches of the piling and drilling rig to ensure they are working correctly....1552 9.24 Mechanical inclinometer...........................................................................................................................................1553 9.24.1 Checking that the mechanical inclinometer is working properly...............................................................................................1553 9.25 Emergency stop....................................................................................................................................................1554 9.25.1 Checking the emergency stop.................................................................................................................................1554 9.26 Fire extinguishers................................................................................................................................................1555 9.26.1 Checking the seals and inspection dates on the fire extinguishers...........................................................................................1555 9.27 Personal protective equipment.....................................................................................................................................1556 9.27.1 Checking personal protective gear...........................................................................................................................1556 9.28 Safety signs......................................................................................................................................................1557 9.28.1 Checking that all required safety labels are mounted on the machine and are legible.........................................................................1557 9.29 Railing...........................................................................................................................................................1558 9.29.1 Checking the spring tension of railing doors................................................................................................................1558 9.29.2 Setting the spring tension of railing doors.................................................................................................................1558 9.29.3 Checking the function of the railing stabilization..........................................................................................................1561 9.30 Steel structure...................................................................................................................................................1563 9.30.1 Checking the machine steel structure for damage, cracks.....................................................................................................1563 9.30.2 Repairs on the steel structure..............................................................................................................................1564 9.31 Main boom.........................................................................................................................................................1566 9.31.1 Check main boom base section and main boom sections for damage and wear.....................................................................................1566 9.31.2 Boom base section: checking that the knuckle pins and locking elements fit tightly..........................................................................1567 9.31.3 Boom base section: lubricating knuckle pins.................................................................................................................1567 9.31.4 Boom base section or A-frame 1: checking the operation of the mechanical boom angle indicator...............................................................1568 9.31.5 Checking the anemometer, hoist limit switch and limit switch of the jib tilting-back supports for tight fit and function....................................1569 9.31.6 Checking the operation of the auxiliary jib.................................................................................................................1570 9.32 Jib...............................................................................................................................................................1572 9.32.1 Checking the jib base section and jib sections for damage and wear..........................................................................................1572 9.32.2 Filling the accumulator for the tilting-back supports on the jib............................................................................................1572 9.32.3 Checking locking flaps for ease of movement.................................................................................................................1578 9.32.4 Jib head section: checking wheels for ease of movement......................................................................................................1579 9.32.5 Check the operation of the anemometer and the hoist limit switch and for tight fit..........................................................................1580 9.33 A-frame1..........................................................................................................................................................1581 9.33.1 Checking A-frame 1..........................................................................................................................................1581 9.33.2 Lubricating the bearings on A-frame 1.......................................................................................................................1581 9.33.3 Lubricating the bearings on the A-frame1 cylinder...........................................................................................................1582 9.34 Tilting-back supports.............................................................................................................................................1583 9.34.1 Checking the pressure in the tilting-back support piston area...............................................................................................1583 9.35 Steel pendant straps..............................................................................................................................................1585 9.35.1 Checking the pendant straps and pins for damage and wear, and checking that the safety pins and cotter pins are present.....................................1585 9.35.2 Lubricating pendant straps and pins.........................................................................................................................1586 9.35.3 Checking the connecting links of the pendant straps for damage, cracks and plastic deformation..............................................................1586 9.35.4 Lubricating connecting links................................................................................................................................1587 9.36 Carbon-fibre pendant straps.......................................................................................................................................1588 9.36.1 Check CF pendant straps and pins for damage and wear and check that locking springs and cotter pins are present.............................................1589 9.36.2 Lubricating the bushes of the CF pendant straps and pins....................................................................................................1591 9.36.3 Checking the connecting links of the CF pendant straps for damage, cracks and plastic deformation...........................................................1591 9.36.4 Lubricating connecting links................................................................................................................................1592 9.37 Counterweight.....................................................................................................................................................1593 9.37.1 Checking the screws of the rear counterweight tie-down for tight fit (with exception of LR 1001.xx.xx)......................................................1593 9.38 Lubrication system................................................................................................................................................1594 9.38.1 Checking the operation of the central lubrication for the swing ring tooth flanks...........................................................................1594 9.38.2 Checking the operation of the central lubrication for the swing ring bearing................................................................................1595 9.38.3 Checking the fill level of the lubrication pumps............................................................................................................1595 9.38.4 Checking the time intervals of the lubrication pumps........................................................................................................1596 9.38.5 Checking the lubrication points.............................................................................................................................1596 9.39 Ropes.............................................................................................................................................................1597 9.39.1 Check ropes for wear, tight fit and lubrication.............................................................................................................1598 9.39.2 Selecting a rope............................................................................................................................................1607 9.39.3 Storing ropes...............................................................................................................................................1611 9.39.4 Transporting ropes..........................................................................................................................................1611 9.39.5 Winding ropes...............................................................................................................................................1612 9.39.6 Luffing ropes...............................................................................................................................................1614 9.39.7 Putting down the rope of winch1 and winch2 with installed main boom.........................................................................................1615 9.40 rope drive........................................................................................................................................................1623 9.40.1 Checking the rope drive.....................................................................................................................................1623 9.41 Rope pulleys......................................................................................................................................................1625 9.41.1 Checking all pulleys for ease of movement, signs of wear and damage.........................................................................................1625 9.41.2 Lubricating the pulley bearings.............................................................................................................................1627 9.41.3 Checking the bearing for proper seating and position........................................................................................................1627 9.41.4 Cleaning plastic pulleys....................................................................................................................................1627 9.41.5 Checking rope pulley for tight fit..........................................................................................................................1628 9.42 Rope suspension and rope fixation.................................................................................................................................1629 9.42.1 Checking the rope suspensions (rope clamps) for wire breaks.................................................................................................1629 9.42.2 Checking the pocket locks...................................................................................................................................1630 9.42.3 Checking the rope end fittings for cracks...................................................................................................................1630 9.42.4 Checking the rope fixing point..............................................................................................................................1631 9.42.5 Checking the thimble connection.............................................................................................................................1632 9.43 Cab...............................................................................................................................................................1633 9.43.1 Check the windows of the cab for damage.....................................................................................................................1633 9.43.2 Checking that the cab door and the door lock work properly..................................................................................................1633 9.43.3 Changing the windscreen wipers..............................................................................................................................1633 9.43.4 Filling the windscreen cleaning system......................................................................................................................1634 9.43.5 Checking the outside and inside mirrors for damage..........................................................................................................1635 9.43.6 Checking the operation of the hydraulic cab tilting device and for damage...................................................................................1635 9.43.7 Checking the operation of the hydraulic cab elevation (system)..............................................................................................1636 9.44 Operator`s seat...................................................................................................................................................1637 9.44.1 Checking that the driver's seat works properly..............................................................................................................1637 9.45 Heating/ventilation/air conditioning/auxiliary heating system.....................................................................................................1638 9.45.1 Changing the cabin air filter...............................................................................................................................1638 9.45.2 Activating air conditioning system every month..............................................................................................................1638 9.46 External air conditioning system..................................................................................................................................1640 9.46.1 Checking the oil level......................................................................................................................................1640 9.46.2 Checking the suction zone...................................................................................................................................1641 9.46.3 Checking the belt drive.....................................................................................................................................1641 9.47 Auxiliary heating*................................................................................................................................................1642 9.47.1 Activating the auxiliary heating every month................................................................................................................1642 9.47.2 Replacing the filter insert prior to the start of the heating period........................................................................................1642 9.48 Machine care......................................................................................................................................................1644 9.48.1 Cleaning the machine........................................................................................................................................1644 9.48.2 Preserving the machine......................................................................................................................................1645 Index......................................................................................................................................................................1659
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