Liebherr Crawler Crane HS 8130 HD Operating Manual SN 185218 – PDF DOWNLOAD

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Liebherr Crawler Crane HS 8130 HD Operating Manual SN 185218 – PDF DOWNLOAD

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Liebherr Crawler Crane HS 8130 HD Operating Manual SN 185218 – PDF DOWNLOAD

Language : English
Pages : 918
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Liebherr Crawler Crane HS 8130 HD Operating Manual SN 185218 – PDF DOWNLOAD

Foreword:

• The name Liebherr doesn’t just stand for products and services. It has become a
  byword for ideas and innovations. For progress which has proved its worth in the
  marketplace.
• We constantly strive to extend and improve our diverse range of products and services.
• This requires ongoing cooperation and sharing of experience with our
  customers and business partners throughout the world. We are therefore grateful
  for any ideas and suggestions for improvements.
• Inform Liebherr customer service if the machine is sold or bought by a previous
  owner.

Using the documentation:
The documentation supplied with the machine is designed to enable you to:
– operate the machine safely,
– use it in all permissible situations,
– carry out routine maintenance.
To do this, you will need to be able to find your way around the documentation,
which is in several parts.
The documentation consists of:
Operation manual
This contains information on starting, operating and maintaining the machine.
Spare parts catalog
This contains information on procuring spare parts.
Technical information
This contains information about the electrical and hydraulic systems of the
machine.
Load charts
This contains all the valid load charts for all machine setup options.

TABLE OF CONTENTS:

Liebherr Crawler Crane HS 8130 HD Operating Manual SN 185218 – PDF DOWNLOAD

Operating manual........................................................................................................................................................................................................  1
	Foreword............................................................................................................................................................................................................  5
	Notes regarding the documentation...................................................................................................................................................................................  7
	Technical terms and abbreviations................................................................................................................................................................................... 13
	Contents............................................................................................................................................................................................................ 15
	1 Product description............................................................................................................................................................................................... 39
		1.1 Type plate.................................................................................................................................................................................................. 39
		1.2 Declaration of conformity................................................................................................................................................................................... 40
		1.3 Appropriate use............................................................................................................................................................................................. 41
		1.4 Inappropriate use........................................................................................................................................................................................... 43
		1.5 Use of machine with load moment limiter and hoist limit switches............................................................................................................................................ 45
		1.6 Load chart in dependence on working equipment............................................................................................................................................................... 46
			1.6.1 Casing oscillator and grab (excavator use)............................................................................................................................................................ 46
			1.6.2 Dynamic soil compaction............................................................................................................................................................................... 48
			1.6.3 Dragline bucket....................................................................................................................................................................................... 49
			1.6.4 Slurry wall grab (excavator mode)..................................................................................................................................................................... 52
		1.7 Machine..................................................................................................................................................................................................... 55
			1.7.1 Machine overview...................................................................................................................................................................................... 55
			1.7.2 Technical data........................................................................................................................................................................................ 55
			1.7.3 Safety devices........................................................................................................................................................................................ 60
			1.7.4 Monitoring installations.............................................................................................................................................................................. 61
		1.8 Basic machine............................................................................................................................................................................................... 62
			1.8.1 Basic machine overview................................................................................................................................................................................ 62
			1.8.2 A-frame1.............................................................................................................................................................................................. 66
			1.8.3 Steel pendant ropes on A-frame1....................................................................................................................................................................... 67
			1.8.4 Uppercarriage......................................................................................................................................................................................... 68
			1.8.5 Cabin................................................................................................................................................................................................. 70
			1.8.6 Central power unit.................................................................................................................................................................................... 71
			1.8.7 Undercarriage......................................................................................................................................................................................... 73
			1.8.8 Crawler side frame.................................................................................................................................................................................... 74
			1.8.9 Platforms............................................................................................................................................................................................. 76
			1.8.10 Adapter for casing oscillator*....................................................................................................................................................................... 77
			1.8.11 Rear counterweight................................................................................................................................................................................... 78
		1.9 Information about boom designation.......................................................................................................................................................................... 82
		1.10 Main boom overview......................................................................................................................................................................................... 84
		1.11 Main boom 2018.33.......................................................................................................................................................................................... 85
			1.11.1 Main boom base section 2018.33....................................................................................................................................................................... 85
			1.11.2 Main boom section 2018.33 3 m (10 ft)................................................................................................................................................................ 86
			1.11.3 Main boom section 2018.33 6 m (20 ft)................................................................................................................................................................ 88
			1.11.4 Main boom head 2018.33............................................................................................................................................................................... 89
			1.11.5 Pendant ropes on main boom 2018.33................................................................................................................................................................... 90
		1.12 Rope fixing point.......................................................................................................................................................................................... 93
			1.12.1 Rope fixing point on main boom head.................................................................................................................................................................. 93
			1.12.2 Rope fixing point on fixed jib head section.......................................................................................................................................................... 94
			1.12.3 Rope lock............................................................................................................................................................................................ 95
			1.12.4 Cross strap.......................................................................................................................................................................................... 96
			1.12.5 Cross block.......................................................................................................................................................................................... 97
			1.12.6 Link plate........................................................................................................................................................................................... 98
			1.12.7 Pin for rope fixing point on main boom head.......................................................................................................................................................... 99
			1.12.8 Pin for rope fixing point on fixed jib head..........................................................................................................................................................100
		1.13 Pulley block/hook*.........................................................................................................................................................................................102
			1.13.1 Pulley block 160 t (352,734 lb)......................................................................................................................................................................102
			1.13.2 Pulley block 100 t (220,459 lb)......................................................................................................................................................................104
			1.13.3 Pulley block 80 t (176,367 lb).......................................................................................................................................................................105
			1.13.4 Pulley block 50 t (110,230 lb).......................................................................................................................................................................107
			1.13.5 Hook 35 t (77,161 lb)................................................................................................................................................................................108
			1.13.6 Hook 25 t (55,115 lb)................................................................................................................................................................................109
		1.14 Safety barrier*............................................................................................................................................................................................111
		1.15 Armrests* for operator's seat..............................................................................................................................................................................112
		1.16 Catwalks*..................................................................................................................................................................................................113
			1.16.1 Catwalks on main boom base section...................................................................................................................................................................113
			1.16.2 Catwalks on main boom section........................................................................................................................................................................113
			1.16.3 Catwalks on main boom head...........................................................................................................................................................................114
		1.17 Refueling pump*............................................................................................................................................................................................115
		1.18 Uppercarriage railing......................................................................................................................................................................................116
		1.19 External power supply*.....................................................................................................................................................................................117
			1.19.1 External power supply obstacle warning light.........................................................................................................................................................117
			1.19.2 External supply low temperature package..............................................................................................................................................................117
		1.20 Radio remote control*......................................................................................................................................................................................118
		1.21 Grab rope guide*...........................................................................................................................................................................................121
			1.21.1 Gab rope guide.......................................................................................................................................................................................122
		1.22 GSM/GPRS/GPS modem.........................................................................................................................................................................................123
		1.23 Hook fixing point *........................................................................................................................................................................................124
		1.24 Heating and air-conditioning system*.......................................................................................................................................................................126
		1.25 Obstacle warning light*....................................................................................................................................................................................127
		1.26 Cable remote control.......................................................................................................................................................................................128
		1.27 Leak oil return*...........................................................................................................................................................................................130
		1.28 Reading light* for cabin...................................................................................................................................................................................131
		1.29 Emergency control system*..................................................................................................................................................................................132
		1.30 Visual motion warning device*..............................................................................................................................................................................133
		1.31 Process data recording (PDR)*..............................................................................................................................................................................135
		1.32 Process data report (PDR)*.................................................................................................................................................................................136
		1.33 Rope reeving winch 17.5 kN (3,930 lbf)*....................................................................................................................................................................137
		1.34 Falling object protection* for cab.........................................................................................................................................................................139
		1.35 Foldable falling object protection* for cabin..............................................................................................................................................................141
		1.36 Video surveillance system*.................................................................................................................................................................................143
			1.36.1 Angle of view........................................................................................................................................................................................143
			1.36.2 Quad monitor.........................................................................................................................................................................................144
			1.36.3 Camera...............................................................................................................................................................................................146
		1.37 Central lubrication*.......................................................................................................................................................................................148
			1.37.1 Central lubrication for swing ring bearing...........................................................................................................................................................148
			1.37.2 Central lubrication for swing ring tooth flanks......................................................................................................................................................149
		1.38 Auxiliary floodlights*.....................................................................................................................................................................................150
			1.38.1 Floodlights on uppercarriage.........................................................................................................................................................................150
			1.38.2 Floodlights on cabin.................................................................................................................................................................................153
			1.38.3 Adjustable floodlights on main boom base section.....................................................................................................................................................154
			1.38.4 Floodlights on main boom.............................................................................................................................................................................155
			1.38.5 Floodlights on jib head..............................................................................................................................................................................160
	2 Safety instructions...............................................................................................................................................................................................165
		2.1 Technical condition of the machine..........................................................................................................................................................................165
		2.2 Areas of responsibility.....................................................................................................................................................................................165
			2.2.1 Manufacturer..........................................................................................................................................................................................165
			2.2.2 Owner.................................................................................................................................................................................................165
			2.2.3 Machine operator......................................................................................................................................................................................166
			2.2.4 Rigger................................................................................................................................................................................................166
			2.2.5 Banksman..............................................................................................................................................................................................166
			2.2.6 Maintenance and service personnel.....................................................................................................................................................................166
		2.3 Requirements to personnel...................................................................................................................................................................................167
			2.3.1 Machine operator......................................................................................................................................................................................167
			2.3.2 Rigger................................................................................................................................................................................................167
			2.3.3 Banksman..............................................................................................................................................................................................168
			2.3.4 Maintenance personnel.................................................................................................................................................................................168
		2.4 Personal protective equipment...............................................................................................................................................................................168
		2.5 Work area...................................................................................................................................................................................................169
		2.6 Danger zone.................................................................................................................................................................................................170
		2.8 Meaning of machine-specific signs...........................................................................................................................................................................171
			2.8.1 Safety signs..........................................................................................................................................................................................171
			2.8.2 Notice signs..........................................................................................................................................................................................173
		2.9 Meaning of the safety signs.................................................................................................................................................................................176
			2.9.1 Mandatory signs.......................................................................................................................................................................................176
			2.9.2 Prohibition signs.....................................................................................................................................................................................177
			2.9.3 Warning signs.........................................................................................................................................................................................178
			2.9.4 Rescue signs..........................................................................................................................................................................................180
			2.9.5 Fire protection signs.................................................................................................................................................................................180
		2.10 Meaning of machine-specific signs..........................................................................................................................................................................181
			2.10.1 Safety signs.........................................................................................................................................................................................181
			2.10.2 Notice signs.........................................................................................................................................................................................182
		2.11 Hazards....................................................................................................................................................................................................185
			2.11.1 Mechanical action....................................................................................................................................................................................185
			2.11.2 Electrical energy....................................................................................................................................................................................186
			2.11.3 Hydraulic energy.....................................................................................................................................................................................187
			2.11.4 Burns................................................................................................................................................................................................188
			2.11.5 Chemical burns.......................................................................................................................................................................................189
			2.11.6 Fire and explosion...................................................................................................................................................................................189
			2.11.7 Poisoning and suffocation............................................................................................................................................................................191
			2.11.8 Electromagnetic influence............................................................................................................................................................................191
			2.11.9 Exposure to wind.....................................................................................................................................................................................192
			2.11.10 Advertising banner on main boom.....................................................................................................................................................................198
			2.11.11 Snow and ice loads..................................................................................................................................................................................199
			2.11.12 Ground bearing strength.............................................................................................................................................................................200
			2.11.13 Lightning strike....................................................................................................................................................................................201
			2.11.14 Overhead power lines................................................................................................................................................................................202
			2.11.15 Environment.........................................................................................................................................................................................204
		2.12 What to do in dangerous situations.........................................................................................................................................................................205
			2.12.1 Procedure in event of current transfer...............................................................................................................................................................205
			2.12.2 How to respond in the event of a fire................................................................................................................................................................206
			2.12.3 Firefighting.........................................................................................................................................................................................207
		2.13 Working at heights.........................................................................................................................................................................................209
		2.14 Application on floating devices............................................................................................................................................................................209
			2.14.1 Operation of the machine on floating devices.........................................................................................................................................................210
			2.14.2 Transport of the machine on floating devices.........................................................................................................................................................210
			2.14.3 Higher risk of machine corrosion on floating devices.................................................................................................................................................211
		2.15 Use at low temperatures....................................................................................................................................................................................211
			2.15.1 Operation of the machine down to -20 °C (-4 °F) (standard)...........................................................................................................................................212
			2.15.2 Operation of the machine down to -25 °C (-13 °F)*....................................................................................................................................................212
			2.15.3 Operation of the machine down to -40 °C (-40 °F)*....................................................................................................................................................213
		2.16 Hand signals...............................................................................................................................................................................................213
			2.16.1 General hand signals in accordance with BGV A8.......................................................................................................................................................214
			2.16.2 Special hand signals for sling gear application......................................................................................................................................................216
			2.16.3 Hand signals for lifting gear application in accordance with ASME/ANSI B30.5.........................................................................................................................219
	3 Control and operating elements....................................................................................................................................................................................227
		3.1 Operating elements on the undercarriage.....................................................................................................................................................................228
		3.2 Operating elements on the uppercarriage.....................................................................................................................................................................229
		3.3 Cabin.......................................................................................................................................................................................................231
		3.4 Left multi-directional control lever........................................................................................................................................................................232
			3.4.1 Function assignment of buttons on left multi-directional control lever................................................................................................................................232
		3.5 Right double T-lever........................................................................................................................................................................................241
			3.5.1 Function assignment of buttons on right double T-lever................................................................................................................................................241
		3.6 Foot pedals and hand levers.................................................................................................................................................................................246
		3.7 Control panel X11...........................................................................................................................................................................................248
		3.8 Control panel X12...........................................................................................................................................................................................250
		3.9 Control panel X22...........................................................................................................................................................................................252
		3.10 Control panel X23..........................................................................................................................................................................................254
		3.11 Control panel X25..........................................................................................................................................................................................259
		3.12 Monitor....................................................................................................................................................................................................263
			3.12.1 Status bar...........................................................................................................................................................................................263
			3.12.2 Display section......................................................................................................................................................................................271
			3.12.3 Menu bar.............................................................................................................................................................................................271
			3.12.4 Submenu bar..........................................................................................................................................................................................273
		3.13 Screen Start...............................................................................................................................................................................................274
		3.14 Mode screen................................................................................................................................................................................................275
			3.14.1 Screen Mode - piling control.........................................................................................................................................................................282
			3.14.2 Operation - vibrator screen..........................................................................................................................................................................284
			3.14.3 Hammer mode screen...................................................................................................................................................................................286
			3.14.4 Screen Mode - hydraulic grab.........................................................................................................................................................................288
			3.14.5 Screen Mode - dragline bucket........................................................................................................................................................................290
		3.15 Aggregate screen...........................................................................................................................................................................................292
		3.16 Operating hours screen.....................................................................................................................................................................................299
		3.17 Setup screen...............................................................................................................................................................................................302
			3.17.1 Setup - boom configuration screen....................................................................................................................................................................304
			3.17.2 Setup - boom configuration 1 screen..................................................................................................................................................................305
			3.17.3 Screen Setup - load chart............................................................................................................................................................................308
		3.18 Screen Working range limitation............................................................................................................................................................................310
			3.18.1 Screen Working range limitation - working range limitation...........................................................................................................................................310
			3.18.2 Screen Working range limitation - lifting height limitation..........................................................................................................................................317
		3.19 Screen Access control......................................................................................................................................................................................320
			3.19.1 Without retrofit kit access control (black ignition keys)............................................................................................................................................320
			3.19.2 Without retrofit kit access control (blue ignition keys).............................................................................................................................................321
			3.19.3 With retrofit kit access control (red and blue ignition keys)*.......................................................................................................................................322
		3.20 Mode screen................................................................................................................................................................................................325
		3.21 Settings screen............................................................................................................................................................................................328
			3.21.1 Screen Settings - components.........................................................................................................................................................................328
			3.21.2 Settings - units screen..............................................................................................................................................................................331
			3.21.3 Settings - vibrator..................................................................................................................................................................................335
			3.21.4 Settings - hammer mode...............................................................................................................................................................................336
			3.21.5 Settings - hydraulic grab............................................................................................................................................................................337
			3.21.6 Screen Settings - Litronic testing system............................................................................................................................................................338
		3.22 Error messages screen......................................................................................................................................................................................342
		3.23 Radio remote control*......................................................................................................................................................................................344
			3.23.1 Operating elements...................................................................................................................................................................................344
			3.23.2 Monitor..............................................................................................................................................................................................350
		3.24 Cable remote control.......................................................................................................................................................................................356
		3.25 Cable remote control.......................................................................................................................................................................................357
			3.25.1 Cable remote control on uppercarriage................................................................................................................................................................357
			3.25.2 Cable remote control on undercarriage................................................................................................................................................................357
		3.26 Emergency control system*..................................................................................................................................................................................359
		3.27 Auxiliary heating*.........................................................................................................................................................................................361
		3.28 Video monitoring system*...................................................................................................................................................................................362
			3.28.1 Quad monitor.........................................................................................................................................................................................362
			3.28.2 Control panel zoom camera............................................................................................................................................................................363
	4 Operation.........................................................................................................................................................................................................367
		4.1 Checks before start up......................................................................................................................................................................................367
			4.1.1 Inspecting the machine................................................................................................................................................................................367
			4.1.2 Checking position of main battery switch..............................................................................................................................................................368
		4.2 Start-up....................................................................................................................................................................................................369
			4.2.1 Adjusting the operator's seat.........................................................................................................................................................................369
			4.2.2 Switching on the ignition.............................................................................................................................................................................369
			4.2.3 Confirming the existing setup.........................................................................................................................................................................369
			4.2.4 Checking the fuel fill level..........................................................................................................................................................................370
			4.2.5 Checking the urea solution fill level.................................................................................................................................................................370
			4.2.6 Checking the hydraulic oil tank gate valve............................................................................................................................................................370
			4.2.7 Starting the diesel engine............................................................................................................................................................................371
			4.2.8 Adjusting the RPM of the diesel engine................................................................................................................................................................372
			4.2.9 Setting the constant engine RPM.......................................................................................................................................................................374
			4.2.10 Releasing operating elements in the cabin............................................................................................................................................................376
			4.2.11 Checking the tilting-back support cylinder...........................................................................................................................................................376
		4.3 Control panels..............................................................................................................................................................................................377
			4.3.1 Setting control panel X25* or control panel X26*......................................................................................................................................................377
		4.4 Operator's seat.............................................................................................................................................................................................379
			4.4.1 Adjusting the control stand horizontally..............................................................................................................................................................380
			4.4.2 Adjusting the operator's seat.........................................................................................................................................................................380
			4.4.3 Adjusting the dampening...............................................................................................................................................................................384
			4.4.4 Adjusting the ergonomics*.............................................................................................................................................................................385
			4.4.5 Safety belt*..........................................................................................................................................................................................387
		4.5 Lighting....................................................................................................................................................................................................388
			4.5.1 Operating the floodlights on the uppercarriage........................................................................................................................................................388
			4.5.2 Operating the additional floodlights..................................................................................................................................................................388
			4.5.3 Operating the cab lighting............................................................................................................................................................................389
			4.5.4 Operating the engine compartment lighting.............................................................................................................................................................389
		4.6 Windscreen wiper system.....................................................................................................................................................................................390
			4.6.1 Operating the windscreen wipers.......................................................................................................................................................................390
			4.6.2 Operating the windscreen washer system................................................................................................................................................................391
		4.7 Ventilation, heating and air-conditioning system*...........................................................................................................................................................392
			4.7.1 Operating the ventilation.............................................................................................................................................................................392
			4.7.2 Using the heater......................................................................................................................................................................................392
			4.7.3 Operating the air conditioning system.................................................................................................................................................................393
		4.8 Auxiliary heating*..........................................................................................................................................................................................394
			4.8.1 Switching on the auxiliary heating....................................................................................................................................................................394
			4.8.2 Switching off the auxiliary heating...................................................................................................................................................................394
			4.8.3 Setting the time and day..............................................................................................................................................................................395
			4.8.4 Displaying the time...................................................................................................................................................................................395
			4.8.5 Programming the heating start information.............................................................................................................................................................395
			4.8.6 Displaying or deleting preset times...................................................................................................................................................................395
			4.8.7 Programming the operating time........................................................................................................................................................................396
			4.8.8 Setting the remaining operating time..................................................................................................................................................................396
			4.8.9 Setting the alarm.....................................................................................................................................................................................396
			4.8.10 Displaying or deleting alarm times...................................................................................................................................................................396
			4.8.11 Switching the application height.....................................................................................................................................................................397
		4.9 Additional cab equipment....................................................................................................................................................................................398
			4.9.1 Using the horn........................................................................................................................................................................................398
			4.9.2 Operating the safety lever............................................................................................................................................................................398
			4.9.3 Operating the radio...................................................................................................................................................................................399
			4.9.4 Using the ashtray.....................................................................................................................................................................................400
			4.9.5 Using the cigarette lighter...........................................................................................................................................................................401
		4.10 Cab tilting device*........................................................................................................................................................................................402
			4.10.1 Operating the cab tilting device.....................................................................................................................................................................402
			4.10.2 Tilting the cabin with installed falling object protection...........................................................................................................................................402
		4.11 Central lubrication*.......................................................................................................................................................................................405
			4.11.1 Set lubrication time.................................................................................................................................................................................405
			4.11.2 Set pause time.......................................................................................................................................................................................405
			4.11.3 Interim lubrication..................................................................................................................................................................................405
		4.12 Mode.......................................................................................................................................................................................................406
			4.12.1 Switching off assembly mode..........................................................................................................................................................................406
			4.12.2 Selecting the mode...................................................................................................................................................................................406
		4.13 Programming the setup......................................................................................................................................................................................408
			4.13.1 Calling up the setup screen..........................................................................................................................................................................408
			4.13.2 Selecting and changing settings......................................................................................................................................................................408
			4.13.3 Calculating the entered setup........................................................................................................................................................................409
			4.13.4 Exiting the setup screen.............................................................................................................................................................................409
		4.14 Load moment limiter (LML)..................................................................................................................................................................................410
			4.14.1 General..............................................................................................................................................................................................410
			4.14.2 Load moment limiter self-lock........................................................................................................................................................................412
			4.14.3 Load moment limiter shut-down........................................................................................................................................................................414
		4.15 Calculating load charts online.............................................................................................................................................................................416
			4.15.1 Calculating load chart...............................................................................................................................................................................416
		4.16 Set the load capacity display to zero (taring).............................................................................................................................................................417
			4.16.1 Setting the load display of winch1 or winch2 to zero.................................................................................................................................................417
		4.17 Crawler....................................................................................................................................................................................................418
			4.17.1 Setting the crawler speed*...........................................................................................................................................................................418
			4.17.2 Operating the crawler................................................................................................................................................................................418
			4.17.3 Locking or unlocking the crawler.....................................................................................................................................................................422
		4.18 Swing......................................................................................................................................................................................................424
			4.18.1 Setting the swing speed..............................................................................................................................................................................424
			4.18.2 Turning swing free-wheel on or off...................................................................................................................................................................424
			4.18.3 Operating the swing..................................................................................................................................................................................426
			4.18.4 Locking or unlocking the swing.......................................................................................................................................................................427
		4.19 Main boom..................................................................................................................................................................................................428
			4.19.1 Selecting the speed level of boom adjustment.........................................................................................................................................................428
			4.19.2 Operating the main boom..............................................................................................................................................................................428
			4.19.3 Locking or unlocking the boom adjustment.............................................................................................................................................................432
		4.20 Winch1/winch2..............................................................................................................................................................................................433
			4.20.1 Operating winch1.....................................................................................................................................................................................433
			4.20.2 Operating winch2.....................................................................................................................................................................................435
			4.20.3 Locking or unlocking winch1/winch2...................................................................................................................................................................437
		4.21 Free-fall mode*............................................................................................................................................................................................438
			4.21.1 Activating free-fall mode............................................................................................................................................................................438
			4.21.2 Selecting free-fall mode.............................................................................................................................................................................439
			4.21.3 Operating free-fall mode.............................................................................................................................................................................440
			4.21.4 Deactivating free-fall mode..........................................................................................................................................................................444
		4.22 Winch synchronization*.....................................................................................................................................................................................445
			4.22.1 Activating winch synchronization.....................................................................................................................................................................445
			4.22.2 Operating the winch synchronization..................................................................................................................................................................446
			4.22.3 Deactivating winch synchronization...................................................................................................................................................................448
		4.23 Grab mode*.................................................................................................................................................................................................449
			4.23.1 Turning grab mode on or off..........................................................................................................................................................................449
			4.23.2 Operating grab mode..................................................................................................................................................................................450
		4.24 Hammer mode................................................................................................................................................................................................453
			4.24.1 Selecting hammer mode................................................................................................................................................................................453
			4.24.2 Saving hammer mode...................................................................................................................................................................................453
			4.24.3 Adjusting the hammer.................................................................................................................................................................................454
			4.24.4 Activating the hammer................................................................................................................................................................................455
			4.24.5 Adjusting the delivery rate..........................................................................................................................................................................456
			4.24.6 Deactivating the hammer..............................................................................................................................................................................456
		4.25 Interlock control..........................................................................................................................................................................................457
			4.25.1 Activating the interlock control.....................................................................................................................................................................457
			4.25.2 Operating the interlock control......................................................................................................................................................................457
			4.25.3 Deactivating the interlock control...................................................................................................................................................................458
		4.26 Piling control*............................................................................................................................................................................................459
			4.26.1 Selecting the piling control.........................................................................................................................................................................459
			4.26.2 Saving the piling control............................................................................................................................................................................460
			4.26.3 Selecting piling control winch.......................................................................................................................................................................460
			4.26.4 Setting the piling control...........................................................................................................................................................................461
			4.26.5 Activating the piling control........................................................................................................................................................................461
			4.26.6 Deactivating the piling control......................................................................................................................................................................462
		4.27 Vibrator mode*.............................................................................................................................................................................................464
			4.27.1 Selecting vibrator mode..............................................................................................................................................................................464
			4.27.2 Saving vibrator mode.................................................................................................................................................................................464
			4.27.3 Setting the vibrator.................................................................................................................................................................................465
			4.27.4 Closing the clamp....................................................................................................................................................................................466
			4.27.5 Activating the vibrator..............................................................................................................................................................................467
			4.27.6 Adjusting the delivery rate..........................................................................................................................................................................467
			4.27.7 Adjusting the eccentric..............................................................................................................................................................................468
			4.27.8 Deactivating the vibrator............................................................................................................................................................................468
			4.27.9 Opening the clamp....................................................................................................................................................................................468
		4.28 Lowering control...........................................................................................................................................................................................470
			4.28.1 Activating the lowering control......................................................................................................................................................................470
			4.28.2 Operating the lowering control.......................................................................................................................................................................470
			4.28.3 Deactivating the lowering control....................................................................................................................................................................472
		4.29 Casing oscillator*.........................................................................................................................................................................................473
			4.29.1 Connecting the casing oscillator.....................................................................................................................................................................473
			4.29.2 Activating and deactivating the casing oscillator - standard mode (without ecological control*)......................................................................................................474
			4.29.3 Activating and deactivating the casing oscillator - standard mode (with ecological control*).........................................................................................................474
			4.29.4 Activating and deactivating the casing oscillator - ecological mode (with ecological control*).......................................................................................................474
			4.29.5 Adjusting the casing oscillator......................................................................................................................................................................475
		4.30 Working range limitation for main boom and jib.............................................................................................................................................................476
			4.30.1 Operating the edge limitation........................................................................................................................................................................476
			4.30.2 Operating the sector limitation......................................................................................................................................................................479
			4.30.3 Operating the radius limitation......................................................................................................................................................................481
			4.30.4 Operating the swing limitation.......................................................................................................................................................................484
			4.30.5 Cancelling the stop after crawler operation..........................................................................................................................................................484
		4.31 Rope reeving winch.........................................................................................................................................................................................485
			4.31.1 Setting the rope reeving winch to free-wheel.........................................................................................................................................................485
			4.31.2 Deactivating rope reeving winch free-fall............................................................................................................................................................486
			4.31.3 Reeving the rope of the rope reeving winch...........................................................................................................................................................486
		4.32 Radio remote control*......................................................................................................................................................................................487
			4.32.1 rechargeable battery.................................................................................................................................................................................487
			4.32.2 battery charger......................................................................................................................................................................................487
			4.32.3 Starting the machine with the radio remote control...................................................................................................................................................488
		4.33 Constant pull winch1 and winch2............................................................................................................................................................................495
			4.33.1 Operating constant pull..............................................................................................................................................................................495
		4.34 Filling machine with fuel..................................................................................................................................................................................497
			4.34.1 Filling machine with fuel from a tank truck..........................................................................................................................................................497
			4.34.2 Filling the machine with fuel from a refueling pump..................................................................................................................................................498
			4.34.3 Filling up with urea solution*.......................................................................................................................................................................499
		4.35 Inclination display........................................................................................................................................................................................500
			4.35.1 Operating the inclinometer...........................................................................................................................................................................500
		4.36 Rope measuring system*.....................................................................................................................................................................................501
			4.36.1 Initializing the rope measuring system...............................................................................................................................................................501
			4.36.2 Programming layer change.............................................................................................................................................................................501
		4.37 Diesel engine automatic stop system*.......................................................................................................................................................................503
			4.37.1 Switching the diesel engine automatic stop system on or off..........................................................................................................................................503
		4.38 Sensitive hoisting*........................................................................................................................................................................................504
			4.38.1 Turning the function sensitive lift on or off........................................................................................................................................................504
			4.38.2 Operating sensitive hoisting.........................................................................................................................................................................504
		4.39 Emergency stop.............................................................................................................................................................................................505
			4.39.1 Using emergency stop.................................................................................................................................................................................505
		4.40 Shutdown...................................................................................................................................................................................................506
			4.40.1 Short work interruption..............................................................................................................................................................................506
			4.40.2 Long work interruption...............................................................................................................................................................................507
		4.41 Emergency control system*..................................................................................................................................................................................508
			4.41.1 Operating the emergency control system...............................................................................................................................................................508
	5 Operational faults, diagnosis.....................................................................................................................................................................................511
		5.1 Malfunctions................................................................................................................................................................................................511
			5.1.1 Identifying faults....................................................................................................................................................................................511
			5.1.2 Error displays on monitor.............................................................................................................................................................................511
			5.1.3 Troubleshooting.......................................................................................................................................................................................514
		5.2 Litronic testing system.....................................................................................................................................................................................516
			5.2.1 Litronic testing system overview......................................................................................................................................................................516
			5.2.2 Screen pages..........................................................................................................................................................................................517
			5.2.3 Starting the Litronic® testing system.................................................................................................................................................................524
		5.3 Fuses.......................................................................................................................................................................................................525
			5.3.1 List of fuses.........................................................................................................................................................................................525
			5.3.2 Checking the fuses....................................................................................................................................................................................527
			5.3.3 Replacing fuses.......................................................................................................................................................................................529
	6 Operational planning..............................................................................................................................................................................................533
		6.1 Positioning the hook or pulley block........................................................................................................................................................................533
		6.2 Restrictions due to wind....................................................................................................................................................................................534
			6.2.1 Reducing the load.....................................................................................................................................................................................534
			6.2.2 Laying down the boom..................................................................................................................................................................................534
		6.3 Rigging equipment and/or sling gear.........................................................................................................................................................................535
	7 Assembly and dismantling..........................................................................................................................................................................................539
		7.1 Explanation of symbols used.................................................................................................................................................................................539
		7.2 Implementation instructions for assembly and disassembly....................................................................................................................................................540
		7.3 Locking elements - overview.................................................................................................................................................................................541
			7.3.1 Split pin.............................................................................................................................................................................................541
			7.3.2 Linchpin..............................................................................................................................................................................................542
			7.3.3 Spring cotter pin.....................................................................................................................................................................................543
			7.3.4 Safety pin............................................................................................................................................................................................544
			7.3.5 Locking washers.......................................................................................................................................................................................546
		7.4 Assembling the basic machine................................................................................................................................................................................547
			7.4.1 Explanations..........................................................................................................................................................................................547
			7.4.2 Moving cabin platforms* into working position.........................................................................................................................................................547
			7.4.3 Moving platforms on uppercarriage* into working position..............................................................................................................................................552
			7.4.4 Placing the uppercarriage railing into working position...............................................................................................................................................557
			7.4.5 Fitting the exhaust pipe..............................................................................................................................................................................561
			7.4.6 Checking the position of the bypass plug..............................................................................................................................................................563
			7.4.7 Putting the machine into operation....................................................................................................................................................................564
			7.4.8 Switching on assembly mode functions..................................................................................................................................................................564
			7.4.9 Switching on cylinder adjustment functions............................................................................................................................................................565
			7.4.10 Extend the tilting back support cylinders............................................................................................................................................................565
			7.4.11 Unloading the machine................................................................................................................................................................................565
			7.4.12 Removing the uppercarriage lock......................................................................................................................................................................578
			7.4.13 Erecting A-frame1....................................................................................................................................................................................579
			7.4.14 Rigging the main boom base section...................................................................................................................................................................580
			7.4.15 Lifting main boom base section and pinning with uppercarriage........................................................................................................................................582
			7.4.16 Pinning the main boom base section to equalizer......................................................................................................................................................584
			7.4.17 Placing pulley and rope in assembly position.........................................................................................................................................................588
			7.4.18 Attaching the crawler side frame.....................................................................................................................................................................592
			7.4.19 Move the jack into the transport position............................................................................................................................................................605
			7.4.20 Fitting the rear counterweight.......................................................................................................................................................................610
		7.5 Main boom 2018.33...........................................................................................................................................................................................629
			7.5.1 Configuration of main boom............................................................................................................................................................................629
			7.5.2 Overview of main boom 2018.33 pendant ropes...........................................................................................................................................................630
		7.6 Assembling the main boom....................................................................................................................................................................................632
			7.6.1 Explanations..........................................................................................................................................................................................632
			7.6.2 Programming the setup.................................................................................................................................................................................632
			7.6.3 Unloading and positioning the main boom components....................................................................................................................................................632
			7.6.4 Bolting the main boom head to the main boom sections..................................................................................................................................................635
			7.6.5 Installing the hoist rope tagline.....................................................................................................................................................................637
			7.6.6 Pinning the pendant ropes.............................................................................................................................................................................638
			7.6.7 Installing the mid-point suspension...................................................................................................................................................................638
			7.6.8 Pinning main boom base section 2018.33 to main boom 2018.33...........................................................................................................................................640
			7.6.9 Pinning the equalizer on A-frame1 to the main boom pendant ropes......................................................................................................................................642
			7.6.10 Connect the electric cables..........................................................................................................................................................................642
			7.6.11 Fitting the anemometer...............................................................................................................................................................................643
			7.6.12 Rope reeving.........................................................................................................................................................................................644
			7.6.13 Installing the rope fixing point.....................................................................................................................................................................645
			7.6.14 Installing the hoist limit switch weight.............................................................................................................................................................646
			7.6.15 Installing hoist limit switch weight (plug version)..................................................................................................................................................649
			7.6.16 Installing hoist limit switch weight (screw version).................................................................................................................................................652
			7.6.17 Bypassing unused hoist limit switches................................................................................................................................................................654
			7.6.18 Erecting the main boom...............................................................................................................................................................................656
			7.6.19 Switching off assembly mode functions................................................................................................................................................................659
			7.6.20 Checking the main boom limit switch plate for proper adjustment......................................................................................................................................660
		7.7 Adjusting the track.........................................................................................................................................................................................662
			7.7.1 Converting from wide track to narrow track............................................................................................................................................................662
			7.7.2 Undoing strut mountings...............................................................................................................................................................................664
			7.7.3 Retracting left and right crawler side frame..........................................................................................................................................................664
			7.7.4 Changing from narrow track to wide track..............................................................................................................................................................667
			7.8.1 Mounting grab rope guide*.............................................................................................................................................................................667
		7.9 Break-in protection*........................................................................................................................................................................................669
			7.9.1 Fitting the break-in protection.......................................................................................................................................................................669
		7.10 Disassembling the main boom................................................................................................................................................................................670
			7.10.1 Brief summary........................................................................................................................................................................................670
		7.11 Disassembling the basic machine............................................................................................................................................................................673
			7.11.1 Brief summary........................................................................................................................................................................................673
	8 Transport.........................................................................................................................................................................................................677
		8.1 Loading the basic machine with an assist crane..............................................................................................................................................................677
			8.1.1 Loading basic machine without crawler side frame......................................................................................................................................................677
			8.1.2 Loading the basic machine with crawler side frame.....................................................................................................................................................680
		8.2 Transporting basic machine without crawler side frame with transport vehicle (variant 1)....................................................................................................................683
		8.3 Transporting basic machine without crawler side frame with transport vehicle (variant 2)....................................................................................................................686
		8.4 Transporting basic machine with crawler side frame with transport vehicle (variant 3).......................................................................................................................689
		8.5 Transporting basic machine with crawler side frame with transport vehicle (variant 4).......................................................................................................................692
	9 Maintenance.......................................................................................................................................................................................................697
		9.1 Maintenance and inspection schedule.........................................................................................................................................................................697
		9.2 Lubricants and consumables..................................................................................................................................................................................710
			9.2.1 Lubrication chart.....................................................................................................................................................................................711
			9.2.2 Filling capacity table................................................................................................................................................................................713
			9.2.3 Lubrication chart.....................................................................................................................................................................................714
			9.2.4 Diesel engine lubricating oil.........................................................................................................................................................................718
			9.2.5 Fuel..................................................................................................................................................................................................718
			9.2.6 Urea solution.........................................................................................................................................................................................718
			9.2.7 Diesel engine coolant.................................................................................................................................................................................718
			9.2.8 Hydraulic oil.........................................................................................................................................................................................718
			9.2.9 Preservation medium (anti-corrosion coating)..........................................................................................................................................................719
			9.2.10 Liebherr oil diagnosis system........................................................................................................................................................................722
		9.3 Air filter system...........................................................................................................................................................................................724
			9.3.1 Checking the negative pressure indicator..............................................................................................................................................................724
			9.3.2 Cleaning the air filter dust ejector..................................................................................................................................................................725
			9.3.3 Replacing the dry air filter main element and dry air filter safety element...........................................................................................................................725
		9.4 Distribution gearbox........................................................................................................................................................................................728
			9.4.1 Checking the gearbox oil level........................................................................................................................................................................728
			9.4.2 Topping up gearbox oil................................................................................................................................................................................729
			9.4.3 Checking the venting valve............................................................................................................................................................................730
		9.5 Swing.......................................................................................................................................................................................................731
			9.5.1 Checking the gearbox oil level........................................................................................................................................................................731
			9.5.2 Topping up the gearbox oil............................................................................................................................................................................731
		9.6 Swing.......................................................................................................................................................................................................733
			9.6.1 Checking the gearbox oil level........................................................................................................................................................................733
			9.6.2 Topping up the gearbox oil............................................................................................................................................................................733
		9.7 Winch1/winch2...............................................................................................................................................................................................735
			9.7.1 Checking the gearbox oil level........................................................................................................................................................................735
			9.7.2 Topping up gearbox oil................................................................................................................................................................................736
			9.7.3 Lubricating counter bearings..........................................................................................................................................................................736
			9.7.4 Checking the rope end fastening for tight fit.........................................................................................................................................................737
		9.8 Boom luffing winches........................................................................................................................................................................................738
			9.8.1 Checking the gearbox oil level........................................................................................................................................................................738
			9.8.2 Topping up the gearbox oil............................................................................................................................................................................739
			9.8.3 Lubricating the counter bearing.......................................................................................................................................................................739
			9.8.4 Checking the rope end fastening for tight fit.........................................................................................................................................................740
		9.9 Rope reeving winch..........................................................................................................................................................................................741
			9.9.1 Lubricating the counter bearing.......................................................................................................................................................................741
			9.9.2 Checking rope end attachment for tight fit when starting up rope reeving winch........................................................................................................................741
		9.10 Tagline winch..............................................................................................................................................................................................742
			9.10.1 Checking the gearbox oil level.......................................................................................................................................................................742
			9.10.2 Topping up the gearbox oil...........................................................................................................................................................................743
			9.10.3 Lubricating the rope bracket on the boom base section and checking pulleys for damage................................................................................................................743
			9.10.4 Checking the rope end fastening for tight fit........................................................................................................................................................744
		9.11 Crawler....................................................................................................................................................................................................745
			9.11.1 Checking the gearbox oil level.......................................................................................................................................................................745
			9.11.2 Check gearbox and hydraulic screw connections for leaks..............................................................................................................................................746
			9.11.3 Cleaning the crawler.................................................................................................................................................................................746
			9.11.4 Checking locking screws of struts on crawler side frames for tight fit on extendable undercarriages..................................................................................................746
			9.11.5 Checking the chain tension, earlier if necessary.....................................................................................................................................................748
			9.11.6 Tightening the base plate screws.....................................................................................................................................................................751
			9.11.7 Checking locking screws of the track pads axes.......................................................................................................................................................753
		9.12 Lifting device.............................................................................................................................................................................................754
			9.12.1 Check transport lashing and round slings for wear (according to EN 1492-2)...........................................................................................................................754
			9.12.2 Check the round steel chains for wear and damage.....................................................................................................................................................754
		9.13 Hook/pulley block..........................................................................................................................................................................................755
			9.13.1 Checking all hooks/pulley blocks for damage, wear, corrosion and widening of the hook aperture.......................................................................................................755
			9.13.2 Lubricating bearings and axels.......................................................................................................................................................................755
			9.13.3 Check that the safety catch is present and working properly..........................................................................................................................................756
		9.14 Hydraulic system...........................................................................................................................................................................................757
			9.14.1 Check the hydraulic system for leaks.................................................................................................................................................................757
			9.14.2 Checking the oil cooler for contamination............................................................................................................................................................757
		9.15 Hydraulic oil tank.........................................................................................................................................................................................758
			9.15.1 Carrying out a hydraulic oil analysis................................................................................................................................................................758
			9.15.2 Filling with hydraulic oil...........................................................................................................................................................................758
			9.15.3 Draining the hydraulic oil...........................................................................................................................................................................759
			9.15.4 Cleaning the magnetic rod in the return filter.......................................................................................................................................................759
		9.16 Hydraulic oil filter.......................................................................................................................................................................................763
			9.16.1 Exchanging the hydraulic oil filter elements.........................................................................................................................................................763
		9.17 Hydraulic cylinder.........................................................................................................................................................................................765
			9.17.1 Checking the hydraulic cylinder for absence of leaks and tight fit...................................................................................................................................765
			9.17.2 Protecting the piston rods of the hydraulic cylinders from corrosion.................................................................................................................................765
			9.17.3 Preserving the piston rods of the hydraulic cylinders in case of longer periods of non-use...........................................................................................................765
		9.18 Hydraulic hoses............................................................................................................................................................................................766
			9.18.1 Checking the hydraulic hoses.........................................................................................................................................................................766
		9.19 Bypass filter system.......................................................................................................................................................................................767
			9.19.1 Checking the bypass filter system....................................................................................................................................................................767
			9.19.2 Changing the filter elements.........................................................................................................................................................................767
		9.20 Electrical system..........................................................................................................................................................................................770
			9.20.1 Checking cable ducts and cable connections for chafing...............................................................................................................................................770
		9.21 Batteries..................................................................................................................................................................................................771
			9.21.1 Checking the fluid level in the cells................................................................................................................................................................771
			9.21.2 Checking the battery fluid...........................................................................................................................................................................771
			9.21.3 Exchanging the fuses on the battery..................................................................................................................................................................772
		9.22 Lighting...................................................................................................................................................................................................773
			9.22.1 Checking that the cabin lighting, floodlights and auxiliary floodlights are working properly.........................................................................................................773
			9.22.2 Changing the cab lamp light bulb.....................................................................................................................................................................773
			9.22.3 Changing the bulbs of floodlights on the cabin and on the uppercarriage..............................................................................................................................773
			9.22.4 Changing the bulbs of search floodlights.............................................................................................................................................................776
			9.22.5 Changing the bulbs of floodlights on main boom base section..........................................................................................................................................777
			9.22.6 Exchanging the bulbs of floodlights on main boom or jib head.........................................................................................................................................780
		9.23 Rope measuring system......................................................................................................................................................................................783
			9.23.1 Checking the rope measuring system and height adjustment of all winches (if available) for correct function..........................................................................................783
			9.23.2 Readjusting layer change when changing ropes.........................................................................................................................................................783
		9.24 Limit switches.............................................................................................................................................................................................784
			9.24.1 Checking hoist limit switches, boom limit switches and, if necessary, limit switches of the piling and drilling rig to ensure they are working correctly.............................................784
		9.25 Mechanical inclinometer....................................................................................................................................................................................785
			9.25.1 Checking that the mechanical inclinometer is working properly........................................................................................................................................785
		9.26 Emergency stop.............................................................................................................................................................................................786
			9.26.1 Checking the emergency stop..........................................................................................................................................................................786
		9.27 Obstacle warning light*....................................................................................................................................................................................787
			9.27.1 Check obstacle warning light for function and damage, check mains cable and plug (if available) for damage...........................................................................................787
		9.28 Fire extinguishers.........................................................................................................................................................................................788
			9.28.1 Checking the seals and inspection dates on the fire extinguishers....................................................................................................................................788
		9.29 Personal protective equipment..............................................................................................................................................................................789
			9.29.1 Checking personal protective gear....................................................................................................................................................................789
		9.30 Safety signs...............................................................................................................................................................................................790
			9.30.1 Checking that all required safety labels are mounted on the machine and are legible..................................................................................................................790
		9.31 Access systems and railings................................................................................................................................................................................791
			9.31.1 Checking ladders, steps, platforms, and ascents for wear, damage and anti-slip surfaces..............................................................................................................791
			9.31.2 Checking latches and hand rails for wear and damage..................................................................................................................................................791
			9.31.3 Checking the spring tension of railing doors.........................................................................................................................................................791
			9.31.4 Setting the spring tension of railing doors..........................................................................................................................................................792
			9.31.5 Checking the function of the railing stabilization...................................................................................................................................................794
		9.32 Steel structure............................................................................................................................................................................................796
			9.32.1 Checking the machine steel structure for damage, cracks..............................................................................................................................................796
			9.32.2 Repairs on the steel structure.......................................................................................................................................................................797
		9.33 Main boom..................................................................................................................................................................................................799
			9.33.1 Check main boom base section, main boom head and main boom sections for damage and wear (cracks, notches, corrosion, plastic deformation, wear)......................................................799
			9.33.2 Boom base section: checking that the knuckle pins and locking elements fit tightly...................................................................................................................800
			9.33.3 Boom base section: lubricating knuckle pins..........................................................................................................................................................800
			9.33.4 Boom base section or A-frame 1: checking the operation of the mechanical boom angle indicator........................................................................................................802
			9.33.5 Checking the main boom head for function and damage..................................................................................................................................................803
			9.33.6 Checking the anemometer for tight fit and function...................................................................................................................................................803
			9.33.7 Checking the auxiliary jib for function and damage...................................................................................................................................................804
		9.34 Jib........................................................................................................................................................................................................805
			9.34.1 Checking the jib base section, jib head and jib sections for damage and wear.........................................................................................................................805
			9.34.2 Checking locking flaps for ease of movement..........................................................................................................................................................806
			9.34.3 Jib head: Checking wheels for ease of movement.......................................................................................................................................................807
			9.34.4 Checking the anemometer for tight fit and function...................................................................................................................................................807
			9.34.5 Jib base section: Checking screw connections and pin connections for tight fit, checking that rope protection and locking springs are in place and undamaged.........................................808
		9.35 A-frame1...................................................................................................................................................................................................809
			9.35.1 Checking A-frame 1...................................................................................................................................................................................809
			9.35.2 Lubricating the bearings on A-frame 1................................................................................................................................................................809
		9.36 Carbon-fibre pendant straps................................................................................................................................................................................811
			9.36.1 Checking CF pendant straps and pins for damage and wear and check that locking springs and split pins are present....................................................................................812
			9.36.2 Checking the ease of movement of pin connections in the entire pendant strap strand..................................................................................................................814
			9.36.3 Protecting CF pendant strap bushes, connecting links and pins from corrosion.........................................................................................................................814
			9.36.4 Checking connecting links for damage and wear........................................................................................................................................................815
			9.36.5 Checking tension load cells for damage and wear, checking electricity connections for tight fit......................................................................................................815
		9.37 Pendant ropes..............................................................................................................................................................................................816
			9.37.1 Check pendant ropes and pins for damage and wear and check that locking springs and cotter pins are present (cracks, notches, corrosion, plastic deformation, wear, lubrication, etc.)...............816
			9.37.2 Protecting pendant ropes, connecting links and pins from corrosion...................................................................................................................................816
			9.37.3 Checking connecting links for damage and wear........................................................................................................................................................817
			9.37.4 Checking tension load cells for damage and wear, checking electricity connections for tight fit......................................................................................................817
		9.38 Counterweight..............................................................................................................................................................................................818
			9.38.1 Checking tension rod screw lock for correct position / color coding..................................................................................................................................818
			9.38.2 Checking the screws of the rear counterweight tie-down for tight fit.................................................................................................................................818
			9.38.3 Checking the rear counterweight, fixing lugs and round steel chains for damage, wear and secure fit..................................................................................................818
			9.38.4 Checking locking elements for availability, damage, wear and tight fit...............................................................................................................................818
			9.38.5 Checking the function of the pin connection cylinder and limit switch (if available).................................................................................................................818
			9.38.6 Checking counterweight supports (pins, link plates) for damage and wear..............................................................................................................................818
		9.39 Lubrication system.........................................................................................................................................................................................819
			9.39.1 Checking the operation of the central lubrication for the swing ring tooth flanks....................................................................................................................819
			9.39.2 Checking the operation of the central lubrication for the swing ring bearing.........................................................................................................................820
			9.39.3 Checking the fill level of the lubrication pumps.....................................................................................................................................................820
			9.39.4 Checking the time intervals of the lubrication pumps.................................................................................................................................................821
			9.39.5 Checking the lubrication points......................................................................................................................................................................821
		9.40 Ropes......................................................................................................................................................................................................822
			9.40.1 Assembly of a rope...................................................................................................................................................................................822
			9.40.2 Visual inspection of the ropes for deterioration or mechanical damage................................................................................................................................822
			9.40.3 Checking ropes for lubrication.......................................................................................................................................................................822
			9.40.4 Rope lubrication.....................................................................................................................................................................................823
			9.40.5 Checking ropes for end of service life...............................................................................................................................................................823
			9.40.6 Storing ropes........................................................................................................................................................................................835
			9.40.7 Transporting the ropes...............................................................................................................................................................................836
			9.40.8 Selecting a rope.....................................................................................................................................................................................836
			9.40.9 Storing ropes........................................................................................................................................................................................838
			9.40.10 Transporting ropes..................................................................................................................................................................................838
			9.40.11 Unwind rope from rope reel..........................................................................................................................................................................839
			9.40.12 Laying on the rope..................................................................................................................................................................................841
		9.41 Drum.......................................................................................................................................................................................................849
			9.41.1 Checking rope tensioning pulleys* of drum for wear...................................................................................................................................................849
			9.41.2 Checking the groove diameter of the drum.............................................................................................................................................................849
			9.41.3 Checking drum for loose rope layers..................................................................................................................................................................850
		9.42 Rope pulleys...............................................................................................................................................................................................851
			9.42.1 Assembly of a pulley.................................................................................................................................................................................851
			9.42.2 Checking the groove diameter of the pulley...........................................................................................................................................................851
			9.42.3 Checking the bottom of groove diameter of the pulley.................................................................................................................................................852
			9.42.4 Checking the gap width of the pulley.................................................................................................................................................................853
			9.42.5 Checking bottom of pulley groove for sharp edges.....................................................................................................................................................854
			9.42.6 Checking pulleys for damage..........................................................................................................................................................................854
			9.42.7 Checking the pulley bearings.........................................................................................................................................................................855
			9.42.8 Lubricating the pulley bearings......................................................................................................................................................................855
			9.42.9 Checking the position of bearing and locking ring....................................................................................................................................................855
			9.42.10 Cleaning plastic pulleys............................................................................................................................................................................856
		9.43 Rope suspension and rope fixation..........................................................................................................................................................................857
			9.43.1 Checking rope suspensions (rope clamps, rope thimbles) for wire breaks, absence of corrosion and tight fit of screw fittings.........................................................................857
			9.43.2 Checking the pocket locks............................................................................................................................................................................858
			9.43.3 Checking the rope end fittings for cracks............................................................................................................................................................859
			9.43.4 Checking the rope fixing point.......................................................................................................................................................................860
		9.44 Cab........................................................................................................................................................................................................861
			9.44.1 Check the windows of the cab for damage..............................................................................................................................................................861
			9.44.2 Checking that the cab door and the door lock work properly...........................................................................................................................................861
			9.44.3 Check cabin roof protection guard for damage, locking (in case of foldable design)...................................................................................................................861
			9.44.4 Changing the windscreen wipers.......................................................................................................................................................................861
			9.44.5 Filling the windscreen cleaning system...............................................................................................................................................................862
			9.44.6 Checking outside mirrors and inside mirrors for damage...............................................................................................................................................863
			9.44.7 Checking the operation of the hydraulic cab tilting device and for damage............................................................................................................................863
			9.44.8 Checking hydraulic cabin elevation for function and damage...........................................................................................................................................864
			9.44.9 Cleaning or replacing the filter insert in the cabin.................................................................................................................................................865
		9.45 Ventilation, heating and air-conditioning..................................................................................................................................................................867
			9.45.1 Checking the recirculated air filter for contamination...............................................................................................................................................867
			9.45.2 Replacing the recirculated air filter................................................................................................................................................................871
			9.45.3 Checking the fresh air filter for contamination......................................................................................................................................................876
			9.45.4 Replacing the fresh air filter.......................................................................................................................................................................877
			9.45.5 Checking the coolant level in the inspection glass...................................................................................................................................................881
			9.45.6 Checking the condenser for contamination.............................................................................................................................................................882
			9.45.7 Checking the condenser for loose leads, loos screws and corrosion....................................................................................................................................883
			9.45.8 Checking the fan on condenser for function, tight fit and damage.....................................................................................................................................883
			9.45.9 Checking the climate box for contamination...........................................................................................................................................................884
			9.45.10 Checking the dryer for damage and corrosion.........................................................................................................................................................885
			9.45.11 Starting the ventilation, heating, air conditioning, external air conditioning system* and auxiliary heating system* and ensuring that sufficient antifreeze has been added to the water circuit....885
			9.45.12 Replacing the fuel filter of auxiliary water heating................................................................................................................................................888
		9.46 Hoses, cables..............................................................................................................................................................................................890
			9.46.1 Check hose winches, collecting trays, cable winches, hose guides, cable ducts, rope pulley cables, and hose rolls with scraper for damage and correct attachment.....................................890
			9.46.2 Check cable drum and hose drums on boom head for ease of movement....................................................................................................................................890
			9.46.3 Grease hose winch bearing at the central lubrication point...........................................................................................................................................890
			9.46.4 Hose winch drive: Check oil level....................................................................................................................................................................890
		9.47 Gab rope guide.............................................................................................................................................................................................891
			9.47.1 Lubricate grab rope guide............................................................................................................................................................................891
			9.47.2 Check grab rope guide for wear and damage............................................................................................................................................................891
		9.48 Vibrator cooling...........................................................................................................................................................................................892
			9.48.1 Checking vibrator cooling for correct function.......................................................................................................................................................892
		9.49 Compressor*................................................................................................................................................................................................893
			9.49.1 Checking the oil level and draining condensate from the air container................................................................................................................................893
		9.50 Machine care...............................................................................................................................................................................................894
			9.50.1 Cleaning the machine.................................................................................................................................................................................894
			9.50.2 Preserving the machine...............................................................................................................................................................................895
	Index...............................................................................................................................................................................................................907

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