LIEBHERR Crawler crane with telescopic boom LTR 1100 Operating instructions Manual – PDF DOWNLOAD

Description

LIEBHERR Crawler crane with telescopic boom LTR 1100 Operating instructions Manual – PDF DOWNLOAD

FILE DETAILS:

LIEBHERR Crawler crane with telescopic boom LTR 1100 Operating instructions Manual – PDF DOWNLOAD

Language : English
Pages : 1641
Downloadable : Yes
File Type : PDF

DESCRIPTION:

LIEBHERR Crawler crane with telescopic boom LTR 1100 Operating instructions Manual – PDF DOWNLOAD

Preface
General

This crane was built according to the state of technology and recognized safety technical regulations.
Despite that, danger to body and life for the user and / or third persons or damage to the crane and /
or other material assets is still possible.
This crane may only be used:
– in impeccable technical condition.
– for destined use.
– by trained personnel, which acts in a safety and danger conscious way.
– when no safety relevant problems are present.
– when no modifications were made on the crane.
Any problems, which could affect safety must be fixed immediately.
Modifications on the crane may only be made with written approval by Liebherr-Werk Ehingen GmbH.
Data logger
This crane is equipped with a data recording device. Among others, the following data is recorded:
– Date and time of day
– Entered set up configuration of the crane
– Actual load
– Percentage of utilization of the crane
– Boom radius (working radius)
– Main boom angle, luffing jib angle
– Total telescopic boom length, length of each telescopic section
– Every actuation of bypass devices
The recorded data can be read with a respective software.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

LIEBHERR Crawler crane with telescopic boom LTR 1100 Operating instructions Manual – PDF DOWNLOAD

1 Description of crane
1.01 Terminology 1
1 Crane components 3
2 Auxiliary boom 7
1.02 Product description 1
1 Crawler travel gear 3
2 Crane superstructure 3
3 Auxiliary equipment* 5
1.03 Technical data 1
1 Dimensions 5
2 Weights 5
3 Crane data 6
4 Noise emission 6
5 Vibrations 6
6 Speeds 6
7 Ropes 7
8 Lifting heights 7
2 Safety
2.03 Job planning 1
1 Planning Crane operation 3
2.04 Technical safety instructions 1
1 Dangers on the crane 3
2 Danger zone of crane 4
3 Traffic endangerment and environmental damage 5
4 Endangering air traffic 5
5 Movement on the crane 6
6 Emergency exit 6
7 Personal protective equipment 8
8 Securing persons to prevent them from falling 14
9 Rescuing the assembly personnel 16
10 Extendible step 16
11 Transport 22
12 Fastening 24
13 Heated crane components 24
14 Crane operator responsibilities 24
15 Selecting the location 26
16 Slopes and excavations 30
17 Loads on the ground due to crane operation 33
18 Support 37
19 Aligning the crane 39
20 Checking the safety measures 40
21 Safety guidelines in case of external power supply 41
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22 Grounding 41
23 Working in the vicinity of transmitters 43
24 Crane operation in case of thunderstorms 44
25 Wind influences 45
26 Lifting a load with two cranes 51
27 Overlapping of working ranges of several cranes 53
28 Hand signals for guidance 54
29 Travel operation 62
30 Crane operation 64
31 Lifting of personnel 70
32 Securing personnel on shut off crane 72
33 Welding work on the load 74
2.04.10 Ladders
1 Intended use 2
2 Safety instructions 2
3 Safety signs 3
4 Ladder inspection 12
5 User guidelines 12
6 Assembling the ladder 14
7 Ladder access 22
2.05 Signs on the crane
1 Signs 3
2.05.10 Labeling of the load carriers
1 Identifications on the hook block or load hook 3
2 Identifications on single hook or double hook 4
3 Identifications on auxiliary weights 5
2.06 Fall protection equipment on the crane
1 Safety 3
2 Hook points 3
3 Preparing the ladder 4
4 Telescopic boom 6
5 Hook points 8
6 Folding jib 9
7 Winch II 10
8 Transporting the ladder 12
2.07 Accesses to the crane
1 Safety 3
2 Ascending and descending the crane chassis 5
3 Ascending and descending the crane superstructure 7
4 Entering and exiting the crane cab 8
5 Walking surfaces and stepping surfaces 9
2.08 Working in low temperatures
1 Auxiliary equipment 3
2 Ambient temperatures below -20 °c 3
3 Maintenance 7
2.25 Crane on floating body
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1 Non-destined use 3
2 Destined use 3
3 Floating device 3
4 Operating conditions 3
5 Crane transport on floating devices 4
6 Increased corrosion 5
3 Crane assembly
3.01 Crawler carrier assembly
1 Assembling the crane 3
2 Disassembling the crane 51
3 Unloading / loading the crane from I on an extra wide transport vehicle 77
3.03 Central ballast
1 Fitting/removing the central ballast 3
3.80 Crane and crane component transport
1 Safety 3
2 Crane 4
3 Loading the crane with auxiliary cranes 7
4 Rigging 9
5 Securing the crane 10
4 Operation of crane superstructure
4.01 Operating and monitoring instruments on the crane superstructure
1 Crane cab inside and outside 3
2 Control platform 5
3 Pedal carrier 7
4 LMB emergency operation 9
5 Roof instrument panel 9
6 Side panel 10
7 Control panels 13
8 Operating and control unit (BKE) 44
4.02 LICCON computer system
1 General 2
2 System start of the LICCON computer system 4
3 Operating elements of the LICCON computer system 5
4 The set up program 7
5 Crane operation program 14
6 The Telescoping program 56
7 The working range limitation program* 65
8 Speed reduction master switch 69
9 Track width monitoring without shut off of crane movement 73
10 Track width monitoring with shut off of crane movement* 75
11 EGO mode 78
12 Power-Save mode and Stand-by mode in the LICCON computer system 82
4.03 Start up and shut down of crane
1 Checks before start up 3
2 Crane operator’s cab work station 9
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3 Preheating the hydraulic oil with Hydraulic oil preheating* 27
4 Starting and turning off the engine 31
5 LICCON computer system after engine start 41
4.03.50 Adjustment of the track width
1 Track adjustment through crawler carrier relief 3
2 Adjusting the track width with the master switch 15
3 Adjusting the track width with the Bluetooth Terminal 27
4 Adjusting the track width with the radio remote control* 37
4.04 Safety equipment
1 General 3
2 Crane geometry quick test 3
3 Overload protection quick test 3
4 LICCON computer system 3
5 Safety equipment on the crane 9
4.05 Crane operation
1 Description 3
2 Safety instructions 3
3 Prerequisites for crane operation 4
4 Master switch 4
5 Pinning the crane superstructure 9
6 Master switch assignment 11
7 Luffing 11
8 Lifting / lowering 13
9 Turning 17
10 Telescoping 23
4.06 Rope reeving
1 Wire ropes and rope end connections 3
2 Hoist rope lug* 4
3 Moveable back pulley* 7
4 Hoist rope 8
5 Hook block 14
6 Load hook 18
7 Two-part hoist limit switch weight 20
8 One-part hoist limit switch weight* 23
9 Wedge lock 26
10 Auxiliary pulley* 28
11 Rope reeving 29
4.07 Counterweight
1 General 3
2 Assembly 7
3 Disassembly 17
4.08 Working with a load
1 Safety instructions 3
2 Checks before starting to work with the crane 4
3 Crane movement – Telescoping 5
4 Taking on a load 7
5 Crane operation 13
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6 Ram work or pulling sheet piles 14
7 Crane rope pretension 15
4.10 Driving from the crane cab
1 Prerequisites for driving the crane (crawler operation) 3
2 Displays for center of gravity, surface pressure and incline in the LICCON monitor 7
3 Preparing for driving the crane 13
4 Driving the crane: Load chart available 15
5 Driving the crane: No load chart is available 17
6 Crawler crane in crawler operation 20
4.12 Two hook operation
1 Auxiliary boom 3
2 Hook operation 7
3 Two hook operation monitored I Two hook operation not monitored 10
4 Safety guidelines 11
5 Boom nose on telescopic boom 13
6 Auxiliary jib on telescopic boom 14
7 Folding jib 15
8 Strong lattice jib 17
9 Fixed lattice jib 18
10 Boom nose on fixed lattice jib 19
11 Auxiliary jib on fixed lattice jib 20
12 Luffing lattice jib 22
13 Boom nose on luffing lattice jib 23
14 Auxiliary jib on luffing lattice jib 24
15 Lifting a joint load 26
4.20 Procedure for shut-off of crane movement
1 General 3
2 Instructions to resume the crane movement 19
5 Equipment
5.01 Technical safety instructions for assembly and disassembly
1 Equipment 2
2 Rope pulleys 2
3 Ropes 2
4 Control measures 3
5 Relapse cylinders 6
6 Pneumatic springs 6
7 Manual rope winches 6
8 Weights 7
9 Guy rods 7
10 Auxiliary guying 7
11 Bypassing the overload protection 8
12 Bypassing the hoist top shut-off 10
13 Pin connections 10
14 Retaining elements 13
15 Assembling/ disassembling 21
16 Erecting / taking down 65
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5.02 Folding jib – TK
1 General 3
2 Assembling the folding jib 9
3 Reeving in the hoist rope 31
4 Changing over mechanical folding jib from 0° to 20° or 40° 33
5 Hydraulic connections 47
6 Electrical connections 53
7 Erection 59
8 Adjusting the folding jib angle hydraulically* 61
9 Changing over mechanical folding jib from 20° or 40° to 0° 63
10 Reeving the hoist rope out 75
11 Disassembling the folding jib 77
5.09 Hoist gear 2
1 Replacement ballast/ winch 2* 3
2 Assembly 5
3 Disassembly 7
5.10 Boom nose – telescopic boom
1 General 3
2 Assembly 5
3 Disassembly 11
5.12 Jib boom
1 Jib boom 3
2 Assembling the jib boom 5
3 Electrical connections on jib boom 21
4 Erection 25
5 Disassembling the jib boom 27
5.19 Hook blocks
1 Safety 2
2 Hook block/ load hook fastening points 3
3 Rope guard 4
4 Transporting the hook block/ load hook 5
5 Divisible hook block* 6
6 Overview of the fastening systems 9
7 Fastening system 1 10
8 Fastening system 2 13
9 Fastening system 3 17
10 Slack rope formation 20
5.25 Telescopic boom extension
1 Telescopic boom extension 3
2 Assembly 5
3 Erection 7
4 Disassembly 9
5.31 Bluetooth Terminal (BTT)
1 Display / operating element BTT 3
2 Start menu of the BTT 12
3 Settings and status displays on the BTT 15
4 Aligning the BTT with the crane 17
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5 Crawler travel gear menu
6 Engine operation menu
7 Support menu
8 Ballasting/ turntable lock menu
9 Menu Assembly functions
10 Test system menu
11 BTT operation
12 Measures in case of problems
5.70 Camera
1 Safety guidelines
2 Installing the camera on the telescopic boom
3 Installing the camera on the auxiliary boom
4 Installing the cable drum on the telescopic boom
5 Installing the cable drum on the auxiliary boom
6 Establishing the electrical connections
7 Checking the electrical connections
8 Disconnecting the electrical connections
9 Transporting the camera
5. 75 Wind speed sensor I airplane warning light
1 Safety
2 Description
3 Disassembling the wind speed sensor in the transport position
4 Assembling the wind speed sensor
5 Electrical connection
6 Disassembling the wind speed sensor
7 Assembling the wind speed sensor in the transport position
8 Transporting the wind speed sensor
6 Auxiliary equipment
6.02 Crane operator’s cab heater/ engine preheating / air conditioning system
1 Climate control systems
2 Safety instructions
3 Climate control
4 Adjusting the air supply
5 Air distribution
6 Defrosting the window
7 Climate control system*
8 Auxiliary heater
9 Air heater*
10 Checking the fill level of the fuel container
6.25 Emergency control
1 Emergency control – crane control
2 Preparing for emergency control
3 Control of crane movements via master switches: Preselect crane movements for master
switch.
4 Carrying out crane movement
5 Completing emergency control
copyright© Liebherr-Werk Ehingen GmbH 2018
7 Maintenance and service
7.01 Maintenance and service – General
1 Technical safety instructions 3
2 Warranty and coverage 7
3 Liebherr Service 7
4 Taking an oil sample 8
5 Taking care of the crane 8
6 Disposal 14
7.02 Maintenance intervals – Crawler chassis
1 Maintenance and inspection schedule 3
7.03 Maintenance intervals – Crane superstructure
1 Maintenance and inspection schedule 2
7.03.50 Maintenance intervals – Crane boom
1 Maintenance and inspection schedule 3
7.04 Maintenance instructions – Crane chassis
1 Travel gear 3
2 Crawler travel gear 9
3 Servicing the central lubrication system of the crawler carrier 19
4 Hydraulic hose lines 25
5 Ladders 26
7.05 Maintenance instructions – Crane superstructure
1 Engine 3
2 Cooling system 5
3 Air filter system 7
4 Fuel system 8
5 Urea system* 14
6 Exhaust system 17
7 Central lubrication system 18
8 Slewing ring connection 22
9 Slewing gear 23
10 Hoist gear(s) 24
11 Heating-air conditioning device 35
12 Cab auxiliary heater* 38
13 Engine preheating auxiliary heater* 42
14 Ventilation 45
15 Hydraulic system 49
16 Hydraulic hose lines 51
17 Compressed air system* 52
18 Electrical system 52
19 Ladders 57
7.05.50 Maintenance instructions – Crane boom
1 Telescopic boom 3
2 Rope pulleys and guide pulleys 6
3 Crane ropes 7
7.06 Fill quantities, lubrication chart
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1 Fill quantities 3
2 Lubrication schedule 4
7.07 Operating fluids and lubricants
1 Specified service fluids and lubricants for Liebherr cranes 3
8 Inspections of cranes
8.01 Periodic crane inspections
1 General information 3
2 Inspection of carrying crane structures, especially steel structures 4
3 Inspection of locking system of telescopic boom 79
4 Inspection of safety ropes and anchor points 81
5 Inspection of load handling equipment and assembly aids 83
6 Inspection of fastening equipment 84
7 Inspection of diaphragm reservoir 84
8 Inspection of relapse cylinders 84
9 Inspection of rope pulleys 85
10 Inspection of carrier rollers 85
11 Inspection of extension conditions of sliding beams 87
12 Inspection of the function of the overload protection 87
13 Inspecting the pin connections 87
14 Inspection of slewing ring connection 87
15 Inspection of the mounting of the load bearing equipment 88
16 Inspection of the tele extension with eccentric, illustration 1 89
17 Inspection of change over pulleys, illustration 2 90
18 Inspection of the oil and fuel tanks 90
8.03 Inspecting of winches
1 Inspecting the hoist and retracting winches 3
2 Inspection of the auxiliary reeving winch, recovery winch and spare wheel winch 4
3 Monitoring the winches 5
8.04 Inspection of crane wire ropes
1 Crane ropes 3
2 Importance of inspection 3
3 Personal protective equipment 3
4 Qualification Inspection personnel 3
5 Unscheduled inspection 3
6 Intervals 4
7 Areas 4
8 Documenting inspection results 5
9 Wire ropes and rope end connections 5
10 Degree of severity 7
11 Abbreviations Rope diameter 7
12 Distortions and mechanical damage 8
13 Removal criteria Overview 8
14 Checking for broken strands 9
15 Determining the number of broken wires 9
16 Checking the rope end connection 14
17 Checking of rope diameter 14
18 Corrosion 17
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19 Corkscrew-like distortion 19
20 Basket formation 20
21 Protruding, distorted insert or strand 21
22 Loop formation 22
23 Kinking or rope loops pulled closed 23
24 Buckles 24
25 Effects of heat, arcs 25
26 Combined degree of severity 25
27 Flattenings 25
28 Current checklist 28
8.05 Inspection of load hooks
1 Safety instructions 3
2 Inspection intervals 3
3 Checking the load hook 3
8.06 Inspection of hydraulic hose lines
1 Safety guidelines 3
2 Inspection intervals 3
3 Checking the end of the service life 3
4 Inspecting the hydraulic hose lines for damage 4
5 Inspecting the hydraulic hose lines for leaks 5
6 Documenting the inspection 5
7 Replacing hydraulic hose lines 5
8.17 Inspection of ladders
1 Safety instructions 3
2 Inspection intervals 3
3 Inspecting the ladders 3
4 Inspection sheet and check list 3
8.90 Inspection chart for cranes
1 Inspection chart for recurring inspections of Liebherr cranes 3
90 Appendix
90.01 Preface to the appendix
1 Foreword 3
90.05 Update confirmation
1 Change confirmation form 3
2 Update confirmation 3
3 Customer information

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M