Liebherr D934 D936 D944 D946 Series Operator Manual PDF

Description

Liebherr Diesel engine D934 A7–04 D944 A7–04 D936 A7–04 D946 A7–04 D934 A7–00 D944 A7–00 D936 A7–00 D946 A7–00 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Diesel engine D934 A7–04 D944 A7–04 D936 A7–04 D946 A7–04 D934 A7–00 D944 A7–00 D936 A7–00 D946 A7–00 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 102
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Liebherr Diesel engine D934 A7–04 D944 A7–04 D936 A7–04 D946 A7–04 D934 A7–00 D944 A7–00 D936 A7–00 D946 A7–00 Operator’s Manual – PDF DOWNLOAD

From Serial no.: 2014030001 / 2014040001

Preface
About the document
Content

The descriptions for maintenance and care of the engine can be found in these
operating instructions.
Work instructions
A prerequisite for proper maintenance is a proper and complete basic tool, as well
as the required devices and special tools.
Use only clean and undamaged tools. Damaged tools must not be re-used; they
must be replaced in good time. Cleanliness and order contribute to safety at the
workplace.
Clean the diesel engine and, here in particular, the connections and screw fittings
of oil, fuel and care products at the start of the repair work. Do not use aggressive
cleaning agents. Use lint-free cleaning rags. Do not use any flammable liquids to
clean the diesel engine.
Sealing materials (e.g. o-rings, seals etc.) are to be replaced.
Parts that are removed are to be checked for reusability and replaced if necessary.
Screw connections are to be tightened according to the standard torques if no
specific torque and tensioning instructions are stated

Spare parts

• Only original LIEBHERR spare parts or spare parts purchased from LIEBHERR may be used for the maintenance of LIEBHERR diesel engines.
• LIEBHERR will cancel all possible obligations received by LIEBHERR and/or its dealers, such as guarantees, service contracts etc., without advance notice if any parts other than original LIEBHERR parts or spare parts purchased from LIEBHERR are used for maintenance.
• All “Part information” in these operating instructions, e.g. ID numbers, thread dimensions, dimensions, etc. are for information only; spare parts may only be ordered using the spare parts catalogue that is part of the scope of delivery.

TABLE OF CONTENTS:

Liebherr Diesel engine D934 A7–04 D944 A7–04 D936 A7–04 D946 A7–04 D934 A7–00 D944 A7–00 D936 A7–00 D946 A7–00 Operator’s Manual – PDF DOWNLOAD

Operator's manual................................................................................  1
	Preface......................................................................................  3
	Contents.....................................................................................  5
	1 Product description........................................................................  9
		1.1 Technical description................................................................  9
			1.1.1 Design overview................................................................  9
			1.1.2 Explanation of type designation................................................ 10
		1.2 Technical data....................................................................... 14
			1.2.1 Diesel engine.................................................................. 14
			1.2.2 Standard cylinder head......................................................... 14
			1.2.3 Cylinder head with engine auxiliary brake system (ABS)......................... 14
			1.2.4 Coolant thermostat............................................................. 15
			1.2.5 Alternator..................................................................... 15
			1.2.6 Starter........................................................................ 15
			1.2.7 Flywheel housing............................................................... 15
	2 Safety instructions........................................................................ 17
		2.2 Target group......................................................................... 18
			2.2.1 Unauthorised personnel......................................................... 18
		2.3 Intended use......................................................................... 18
		2.4 Limitation of liability.............................................................. 19
		2.5 General safety instructions.......................................................... 19
		2.6 Preventing personal injuries......................................................... 20
			2.6.1 Crushing....................................................................... 20
			2.6.2 Burns and scalds............................................................... 20
			2.6.3 Fires and explosions........................................................... 21
			2.6.4 Poisoning...................................................................... 21
			2.6.5 High-pressure injection (fluids spraying out under high pressure).............. 21
			2.6.6 Electrical energy.............................................................. 21
			2.6.7 Danger due to noise............................................................ 22
		2.7 Personal protective equipment........................................................ 22
		2.8 Operating areas and maintenance areas................................................ 23
			2.8.1 Safety instructions............................................................ 23
			2.8.2 Operating areas................................................................ 23
			2.8.3 Maintenance areas.............................................................. 24
			2.8.4 Securing and releasing the diesel engine against unexpected start-up........... 25
			2.8.5 Emergency stop................................................................. 25
			2.8.6 Signage........................................................................ 25
		2.9 Preventing property damage........................................................... 26
		2.10 Disposal of operating fluids........................................................ 27
		2.11 Exhaust after-treatment system (SCR)................................................ 28
	3 Operation.................................................................................. 29
		3.1 Indicator and warning lamps.......................................................... 29
		3.2 Starting the engine.................................................................. 35
			3.2.1 Preceding work for the initial commissioning of the engine..................... 35
			3.2.2 Starting the engine............................................................ 35
			3.2.3 Shutting off the engine........................................................ 37
		3.3 Exhaust after-treatment system....................................................... 38
			3.3.1 Handling / use of NOX reducing agent........................................... 38
	4 Operating faults........................................................................... 41
		4.1 Faults - Cause - Remedy.............................................................. 41
	5 Maintenance................................................................................ 47
		5.1 Maintenance and inspection schedule.................................................. 47
		5.2 Fill quantities...................................................................... 50
			5.2.1 Lubricants and operating fluids................................................ 50
		5.3 Lubricants and operating fluids...................................................... 51
			5.3.1 Diesel fuels................................................................... 51
			5.3.2 Reducing agent................................................................. 51
			5.3.3 Engine oils.................................................................... 51
			5.3.4 Coolant........................................................................ 53
		5.4 Special tools for maintenance activities............................................. 54
		5.5 Preparatory maintenance activities................................................... 57
		5.6 Maintenance activities (daily) every 10 operating hours.............................. 58
			5.6.1 Checking the engine oil level.................................................. 58
			5.6.2 Visual inspection (leaks, contaminations, damage).............................. 58
			5.6.3 Checking the coolant level..................................................... 59
			5.6.4 Checking / draining water trap on the fuel prefilter........................... 59
			5.6.5 Checking the underpressure display of the air filter........................... 61
			5.6.6 Visual inspection of exhaust after-treatment system............................ 61
		5.7 Maintenance activities every 50 operating hours (weekly)............................. 62
			5.7.1 Draining water and sediments from the fuel tank................................ 62
			5.7.2 Clean the dust extraction valve of the air filter.............................. 62
			5.7.3 Inspecting the exhaust after-treatment system profile clips.................... 62
		5.8 Maintenance activities every 500 operating hours..................................... 64
			5.8.1 Checking state of belt drive and replacing, if necessary....................... 64
			5.8.2 Checking the intake and exhaust system for condition and leaks................. 64
			5.8.3 Check cooling and heating system for condition and leaks....................... 65
			5.8.4 Checking the lubricant and fuel system for condition and leaks................. 65
			5.8.5 Checking the batteries and cable connections................................... 65
			5.8.6 Check condition of control unit bearings....................................... 65
			5.8.7 Check condition of sensors, actuators, cable holders and plugs................. 66
		5.9 Maintenance activities every 1000 operating hours.................................... 67
			5.9.1 Checking that engine bearing and diesel engine console are securely seated..... 67
			5.9.2 Changing the fuel prefilter insert............................................. 67
			5.9.3 Changing the fuel fine filter.................................................. 68
		5.10 Maintenance activities every 1500 operating hours................................... 71
			5.10.1 Changing the diesel engine oil and oil filter................................. 71
			5.10.2 Replacing the oil separator filter insert..................................... 74
			5.10.3 Checking and setting the valve clearance...................................... 76
		5.11 Maintenance activities every 2000 operating hours................................... 81
			5.11.1 Checking the corrosion frost protection agent concentration in the coolant.... 81
		5.12 Maintenance activities every 5000 operating hours................................... 83
			5.12.1 Replacing the belt drive...................................................... 83
		5.13 Maintenance activities every 6000 operating hours................................... 85
			5.13.1 Replacing the coolant......................................................... 85
		5.14 Maintenance activities every 10000 operating hours.................................. 88
			5.14.1 Replacing the heating flange.................................................. 88
		5.15 Occasional maintenance activities................................................... 89
		5.16 Checking the heating flange......................................................... 90
		5.17 Venting the fuel system............................................................. 91
		5.18 Replacing the dry air filter main element........................................... 93
		5.19 Replacing the dry air filter safety element......................................... 94
		5.20 Transport and storage............................................................... 95
			5.20.1 Suspension device............................................................. 95
			5.20.2 Storage up to 6 months........................................................ 97
			5.20.3 Storage over 6 months up to 24 months......................................... 97
	6 Supplemental information for the USA....................................................... 99
	Index........................................................................................101

Questions? Email us: [email protected]

S.M