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Liebherr Diesel engine D936 A7-50 D946 A7-50 LWE Operator’s Manual – PDF DOWNLOAD

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Liebherr Diesel engine D936 A7-50 D946 A7-50 LWE Operator’s Manual – PDF DOWNLOAD

Product ID
Product type: Diesel engine
Product designation: D936 A7-50 / D946 A7-50 / LWE
From Serial no.: 2019040001

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Description

Liebherr Diesel engine D936 A7-50 D946 A7-50 LWE Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Diesel engine D936 A7-50 D946 A7-50 LWE Operator’s Manual – PDF DOWNLOAD

Language : English
Pages :166
Downloadable : Yes
File Type : PDF
Size: 6.79 MB

DESCRIPTION:

Liebherr Diesel engine D936 A7-50 D946 A7-50 LWE Operator’s Manual – PDF DOWNLOAD

Product ID
Product type: Diesel engine
Product designation: D936 A7-50 / D946 A7-50 / LWE
From Serial no.: 2019040001

Preface
About the Document
Contents

The descriptions for maintenance and care of the engine can be found in these operating instructions.

Work Instructions

A prerequisite for proper maintenance is a flawless and complete basic set of tools and the necessary devices and special tools.
Only use clean and undamaged tools. Replace damaged tools in a timely manner. Cleanliness and order contribute to safety at the workplace.
Clean the diesel engine, in particular connections and screw fittings, of oil, fuel, and care products at the start of the repair. Do not use any aggressive cleaning agents. Use lint-free cleaning cloths. Do not use any flammable liquids to clean the diesel engine.
Sealing material (e.g., O-rings, seals, etc.) must always be replaced.
Removed parts should always be checked for their reusability and replaced if necessary.
If no specific torques or tightening instructions are specified, screwed assemblies are to be tightened according to the standard torques; these are included in the “Appendix” section.

Spare Parts

Only original Liebherr parts or spare parts purchased from Liebherr may be used for maintenance of Liebherr diesel engines.
Liebherr will cancel all possible obligations undertaken by Liebherr and/or its dealers, such as guarantee commitments, service agreements, etc., without prior notice if parts other than original Liebherr parts or spare parts purchased from Liebherr are used for maintenance.
All part information in this operator’s manual, e.g., identification numbers, thread sizes, dimensions, etc., are only informational. Spare part orders may only be carried out by means of the spare parts catalog pertaining to the scope of delivery.

Lubricating and Operating Fluids

Only lubricating and operating fluids approved by Liebherr may be used for the operation of Liebherr diesel engines.
Liebherr will cancel all possible obligations undertaken by Liebherr and/or its dealers, such as guarantee commitments, service agreements, etc., without prior notice if lubricating and operating fluids other than those approved by Liebherr are used.

Usage Instructions

Illustrations in this operator’s manual may have details that differ from your diesel engine. The work concerned should then be performed analogously to the work description at hand.
Improvements that are carried out on the diesel engine may result in changes, which may not yet be mentioned in this operator’s manual.
If you require any further explanations or information, the customer service and customer service training departments of Liebherr are available to you. The operating instructions are not subject to an updating service. Depending on the technical requirements, the operating instructions are revised and are then published in the current version.
The service information released by Liebherr Machines. Machines Bulle serves as a supplement after the
publication of a version of the operator’s manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Diesel engine D936 A7-50 D946 A7-50 LWE Operator’s Manual – PDF DOWNLOAD

1 Product description 13
1.1 Technical description 13
1.1.1 Engine components 13
1.1.2 Exhaust aftertreatment system SCRonly 15
1.1.3 Engine type itemization 22
1.1.4 Company nameplate 23
1.1.5 Cylinder designation, direction of rotation 25
1.1.6 Motorsteuergerät-Typschild ECU2 26
1.1.7 Exhaust aftertreatment system type plate 27
1.2 Technical data 29
1.2.1 Diesel engine 29
1.2.2 Valve clearance 29
1.2.3 Valve clearance, auxiliary braking system (ABS) 29
1.2.4 Coolant thermostat 30
2 Safety 31
2.1 Labeling of warnings 31
2.1.1 Additional labels 31
2.2 Target group 32
2.3 Intended use 32
2.4 Foreseeable misuse 32
2.5 General safety instructions 33
2.6 Preventing personal injuries 35
2.6.1 Bruises 35
2.6.2 Burns and scalds 35
2.6.3 Fires and explosions 35
2.6.4 Poisoning 35
2.6.5 High-pressure injection (liquids at high pressure can squirt out) 36
2.6.6 Electrical energy 36
2.6.7 Danger due to noise 36
2.7 Personal protective equipment 36
2.8 Operating areas and maintenance areas 37
2.8.1 Safety instructions 37
2.8.2 Operating areas 38
2.8.3 Maintenance areas 38
2.8.4 Securing and releasing the diesel engine against accidental start-up 39
2.8.5 Emergency stop 40
2.9 Signage 40
2.10 Preventing property damage 41
3 Transport and storage 43
3.1 Dimensions and weights 43
3.2 Anheben des Motors 44
3.3 Transport 46
3.3.1 Transport attachment 46
3.3.2 Transport device 47
3.4 Storage 49
3.4.1 Storage 49
3.4.2 Storage time 53
4 Operation 55
4.1 Preliminary work for the initial commissioning of the engine 55
4.2 Starting the engine 56
4.3 Turning off the engine 58
5 Maintenance 59
5.1 Maintenance schedule 59
5.2 Preliminary work 62
5.2.1 Bringing the engine into maintenance position 62
5.2.2 As needed 62
5.3 Diesel engine 68
5.3.1 Checking the V-ribbed belt for damage 68
5.3.2 Checking the V-ribbed belt for tension 68
5.3.3 Checking the belt drive 72
Operator’s manual Contents
5.3.4 Replacing the belt drive 80
5.3.5 Checking the engine mount 88
5.3.6 Checking the intake system for leaks and damage 89
5.3.7 Checking the exhaust system 90
5.4 Engine oil system 91
5.4.1 Checking the engine oil system for leaks and damage 91
5.4.2 Checking the engine oil level 94
5.4.3 Changing the engine oil 95
5.4.4 Replacing the oil separator filter insert 102
5.5 Cylinder head 105
5.5.1 Checking and setting the valve clearance 105
5.6 Cooling system 126
5.6.1 Checking the cooling system and heating system for leaks and damage 126
5.6.2 Checking the coolant level 127
5.6.3 Checking the concentration of the antifreeze agent in the coolant 127
5.6.4 Replacing the coolant 128
5.7 Fuel system 132
5.7.1 Checking the fuel system for leaks and damage 132
5.7.2 Replacing the fuel prefilter 133
5.7.3 Reducing the pressure in the fuel system 133
5.7.4 Replacing the fuel fine filter 133
5.7.5 Ventilating the fuel system 136
5.8 Air filter 138
5.8.1 Checking the air filter low pressure indicator 138
5.8.2 Cleaning the air filter dust discharge valve 138
5.8.3 Replacing the dry air filter main element 138
5.8.4 Replacing the dry air filter safety element 138
5.9 Electrical system 139
5.9.1 Checking the batteries 139
5.9.2 Checking the cable connections 139
5.9.3 Checking the engine control unit bearings for damage 139
5.9.4 Checking sensors, actuators, cable holders and plugs 140
5.9.5 Checking the heating flange 141
5.9.6 Replacing the heating flange 144
5.10 Exhaust aftertreatment system 146
5.10.1 Checking the exhaust aftertreatment system for leaks and damage 146
5.10.2 SCROnly 146
5.10.3 Check components 147
5.10.4 SCRonly 147
5.11 Lubricants and operating fluids 149
5.11.1 Fill quantities 149
5.11.2 Engine oils 149
5.11.3 Coolant 150
5.11.4 Fuel 151
6 Malfunctions 153
6.1 Faults – Cause – Remedy 153
7 Tools and devices 159
7.1 Tools 159
7.1.1 Special tool 159
7.1.2 Operating material 160
7.1.3 Diagnostic tools 160
7.2 Devices 161
7.2.1 Hebetraverse mit Drei-Punkt-Aufnahme (Basisausführung) 161
7.2.2 Hebetraverse mit Zwei-Punkt-Aufnahme 163
7.2.3 Engine assembly stand 164
7.2.4 Transportvorrichtung 165

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