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Liebherr Diesel engine D944 A7-00 LWE Operator’s manual – PDF DOWNLOAD

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Liebherr Diesel engine D944 A7-00 LWE Operator’s manual – PDF DOWNLOAD

From serial number 2019030002

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Description

Liebherr Diesel engine D944 A7-00 LWE Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Diesel engine D944 A7-00 LWE Operator’s manual – PDF DOWNLOAD

Language : English
Pages :140
Downloadable : Yes
File Type : PDF
Size:5.14 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Liebherr Diesel engine D944 A7-00 LWE Operator’s manual – PDF DOWNLOAD

Product ID
Product type: Diesel engine
Product designation: D944 A7-00 / LWE
From Serial no.: 2019030002

Preface
About the Document
Contents

The descriptions for maintenance and care of the engine can be found in these operating instructions.

Work Instructions

A prerequisite for proper maintenance is a flawless and complete basic set of tools and the necessary devices and special tools.
Only use clean and undamaged tools. Replace damaged tools in a timely manner. Cleanliness and order contribute to safety at the workplace.
Clean the diesel engine, in particular connections and screw fittings, of oil, fuel, and care products at the start of the repair. Do not use any aggressive cleaning agents. Use lint-free cleaning cloths. Do not use any flammable liquids to clean the diesel engine.
Sealing material (e.g., O-rings, seals, etc.) must always be replaced.
Removed parts should always be checked for their reusability and replaced if necessary.
If no specific torques or tightening instructions are specified, screwed assemblies are to be tightened according to the standard torques; these are included in the “Appendix” section.

Spare Parts

Only original Liebherr parts or spare parts purchased from Liebherr may be used for maintenance of Liebherr diesel engines.
Liebherr will cancel all possible obligations undertaken by Liebherr and/or its dealers, such as guarantee commitments, service agreements, etc., without prior notice if parts other than original Liebherr parts or spare parts purchased from Liebherr are used for maintenance.
All part information in this operator’s manual, e.g., identification numbers, thread sizes, dimensions, etc., are only informational. Spare part orders may only be carried out by means of the spare parts catalog pertaining to the scope of delivery.

Lubricating and Operating Fluids

Only lubricating and operating fluids approved by Liebherr may be used for the operation of Liebherr diesel engines.
Liebherr will cancel all possible obligations undertaken by Liebherr and/or its dealers, such as guarantee commitments, service agreements, etc., without prior notice if lubricating and operating fluids other than those approved by Liebherr are used.

Usage Instructions

Illustrations in this operator’s manual may have details that differ from your diesel engine. The work concerned should then be performed analogously to the work description at hand.
Improvements that are carried out on the diesel engine may result in changes, which may not yet be mentioned in this operator’s manual.
If you require any further explanations or information, the customer service and customer service training departments of Liebherr are available to you. The operating instructions are not subject to an updating service. Depending on the technical requirements, the operating instructions are revised and are then published in the current version.
The service information released by Liebherr Machines. Machines Bulle serves as a supplement after the
publication of a version of the operator’s manual.

TABLE OF CONTENTS:

Liebherr Diesel engine D944 A7-00 LWE Operator’s manual – PDF DOWNLOAD

Product description 13
1.1 Technical description 13
1.1.1 Design 13
1.1.2 Engine type itemization 14
1.1.3 Company nameplate 15
1.1.4 Cylinder designation, direction of rotation 17
1.1.5 Engine control unit type plate 18
1.2 Technical data 19
1.2.1 Diesel engine 19
1.2.2 Valve clearance 19
1.2.3 Valve clearance, auxiliary braking system (ABS) 19
1.2.4 Coolant thermostat 19
2 Safety 21
2.1 Labeling of warnings 21
2.1.1 Additional labels 21
2.2 Target group 22
2.3 Intended use 22
2.4 Foreseeable misuse 22
2.5 General safety instructions 23
2.6 Preventing personal injuries 25
2.6.1 Bruises 25
2.6.2 Burns and scalds 25
2.6.3 Fires and explosions 25
2.6.4 Poisoning 25
2.6.5 High-pressure injection (liquids at high pressure can squirt out) 26
2.6.6 Electrical energy 26
2.6.7 Danger due to noise 26
2.7 Personal protective equipment 26
2.8 Operating areas and maintenance areas 27
2.8.1 Safety instructions 27
2.8.2 Operating areas 28
2.8.3 Maintenance areas 28
2.8.4 Securing and releasing the diesel engine against accidental start-up 29
2.8.5 Emergency stop 30
2.9 Signage 30
2.10 Preventing material damages 31
3 Transport and storage 33
3.1 Dimensions and weights 33
3.2 Lifting the engine 34
3.3 Transport 36
3.3.1 Transport attachment 36
3.3.2 Transport device 37
3.4 Storage 39
3.4.1 Storage 39
3.4.2 Storage time 43
4 Operation 45
4.1 Preliminary work for the initial commissioning of the engine 45
4.2 Starting the engine 46
4.3 Turning off the engine 48
5 Maintenance 49
5.1 Maintenance schedule 49
5.2 Preliminary work 52
5.2.1 Bringing the engine into maintenance position 52
5.2.2 As needed 52
5.3 Diesel engine 53
5.3.1 Checking the V-ribbed belt for damage 53
5.3.2 Checking the V-ribbed belt for tension 53
5.3.3 Checking the belt drive 54
5.3.4 Replacing the belt drive 57
5.3.5 Checking the engine mount 60
5.3.6 Checking the intake system for leaks and damage 61
5.3.7 Checking the exhaust system 62
5.4 Engine oil system 64
5.4.1 Checking the engine oil system for leaks and damage 64
5.4.2 Checking the engine oil level 67
5.4.3 Changing the engine oil 68
5.4.4 Replacing the oil separator filter insert 74
5.5 Cylinder head 77
5.5.1 Checking and setting the valve clearance 77
5.6 Cooling system 92
5.6.1 Checking the cooling system and heating system for leaks and damage 92
5.6.2 Checking the coolant level 93
5.6.3 Checking the concentration of the antifreeze agent in the coolant 93
5.6.4 Replacing the coolant 94
5.7 Fuel system 97
5.7.1 Checking the fuel system for leaks and damage 97
5.7.2 Replacing the fuel prefilter 98
5.7.3 Reducing the pressure in the fuel system 98
5.7.4 Replacing the fuel fine filter 98
5.7.5 Ventilating the fuel system 101
5.8 Air filter 102
5.8.1 Checking the air filter low pressure indicator 102
5.8.2 Cleaning the air filter dust discharge valve 102
5.8.3 Replacing the dry air filter main element 102
5.8.4 Replacing the dry air filter safety element 102
5.9 Electrical system 103
5.9.1 Checking the batteries 103
5.9.2 Checking the cable connections 103
5.9.3 Checking the engine control unit bearings for damage 103
5.9.4 Checking sensors, actuators, cable holders and plugs 104
5.9.5 Checking the heating flange 106
5.9.6 Replacing the heating flange 110
5.10 Lubricants and operating fluids 112
5.10.1 Fill quantities 112
5.10.2 Engine oil 112
5.10.3 Coolant 113
5.10.4 Fuel 114
6 Malfunctions 115
6.1 Faults – Cause – Remedy 115
7 Tools and devices 121
7.1 Tools 121
7.1.1 Special tool 121
7.1.2 Operating material 121
7.1.3 Diagnostic tools 122
7.2 Devices 123
7.2.1 Lifting traverse with three-point-raising (basic version) 123
7.2.2 Lifting traverse with two-point-raising 125
7.2.3 Engine assembly stand 126
7.2.4 Transport device 127
8 Appendix 129
8.1 Tightening torques 129
8.1.1 For hex bolts / cylinder screws / external hex bolts 129
8.1.2 For locking screws and banjo bolts 131
8.1.3 Standard torques for metric flange connections 132
8.1.4 Metric screw connection series L (light) (up to 500 bar/7252 Psi) 133
8.1.5 Metric screw connection series S (heavy) (up to 800 bar/11603 Psi) 134
8.1.6 Inch screw connection series L (light) (up to 500 bar/7252 Psi) 134
8.1.7 Inch screw connection series S (heavy) (up to 800 bar/11603 Psi) 135
8.1.8 Metric thread unit series L (light) (up to 500 bar/7252 Psi) for aluminum 136

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  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
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