Liebherr D9508 Diesel Engine Operating Manual 10343642-02 PDF
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LIEBHERR Diesel engine D9508 Operating Manual 10343642-02 – PDF DOWNLOAD
Description
LIEBHERR Diesel engine D9508 Operating Manual 10343642-02 – PDF DOWNLOAD
FILE DETAILS:
LIEBHERR Diesel engine D9508 Operating Manual 10343642-02 – PDF DOWNLOAD
Language : English
Pages : 91
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
LIEBHERR Diesel engine D9508 Operating Manual 10343642-02 – PDF DOWNLOAD
Foreword
These operating instructions have been compiled for the user and for the
maintenance personnel of the diesel engine.
The manual includes descriptions regarding:
– Technical data
– Safety requirements
– Operation and servicing
– Maintenance
The operating manual is to be read thoroughly and referred to before initial
start-up and at regular periods thereafter by each person contracted to
carry out work with/on the diesel engine.
Tasks with/on the diesel engine include for example:
– Operation, servicing, disposing of fuels and lubricants.
– Repair, including maintenance and inspection.
This simplifies training of the operator for his diesel engine and prevents
malfunctions resulted from improper use.
Please understand that we do not recognise warranty claims submitted as
a result of improper operation, insufficient maintenance, the utilisation of
impermissible fuels or negligence of the safety guidelines.
LIEBHERR will revoke any obligations submitted to LIEBHERR and/or their
dealers, such as guarantees, service orders, etc. without notice, if any
parts other than original LIEBHERR parts or spare-parts sold by
LIEBHERR are used for maintenance and repair.
It may be necessary to undertake maintenance tasks more regularly than
is prescribed in the inspection plan when working in tougher conditions.
Modifications, conditions and copyright:
– Modifications of technical data, as regards information and illustrations
within the documentation currently valid for the machine, remain
reserved.
Conditions for warranty and liability of the general terms of trade for the
LIEBHERR Company are not extended by the aforementioned details.
Information and diagrams featured within this operating manual may not
be reproduced and distributed, nor used for the purpose of the
competition. All rights remain exclusively reserved in accordance with
copyright laws.
TABLE OF CONTENTS:
LIEBHERR Diesel engine D9508 Operating Manual 10343642-02 – PDF DOWNLOAD
Operating manual.................................................................................... 3 1 Product description...........................................................................11 1.1 Technical data..........................................................................15 1.1.1 Diesel engine.........................................................................15 1.1.2 Cylinder head, standard...............................................................15 1.1.3 Cylinder head with engine auxiliary brake system (ZBS)................................15 1.1.4 Coolant pump for diesel engine with iAGR..............................................16 1.1.5 Coolant pump for diesel engine with eAGR..............................................16 1.1.6 Coolant thermostat....................................................................16 1.1.7 Generator.............................................................................16 1.1.8 Starter...............................................................................16 1.1.9 Flywheel housing......................................................................17 1.1.10 Air compressor.......................................................................17 1.1.11 Explanation of type description......................................................17 1.1.12 Design features......................................................................18 1.1.13 Special equipment for the diesel engine..............................................20 2 Safety regulations............................................................................21 2.1 Introduction............................................................................21 2.2 General safety guidelines...............................................................21 2.3 Use as directed.........................................................................22 2.4 Notes on the prevention of crushingand burns............................................22 2.5 Notes on the prevention of fire andexplosions...........................................23 2.6 Observe safety precautions whenstarting.................................................23 2.7 Measures for safe maintenance...........................................................23 2.8 Observe the safety precautions fordiesel engines featuring electroniccontrol units......25 2.9 Safety and emergency run program fordiesel engines featuring electroniccontrol units....25 2.10 Special notes regarding tasks on theCommon Rail System.................................26 2.11 Disposing of fuels and lubricants......................................................28 3 Operation, Handling...........................................................................29 3.1 Control elements and operatingelements..................................................29 3.2 Operation...............................................................................30 3.2.1 Preparing for initial start-up....................................................30 3.2.2 Maintenance tasks before daily start-up...........................................31 3.2.3 Starting the diesel engine........................................................31 3.2.4 Precautions for starting up in icy temperatures...................................32 3.2.5 Shutting down.....................................................................33 4 Malfunctions..................................................................................35 4.1 Error code tables.......................................................................35 5 Maintenance...................................................................................39 5.1 Maintenance and inspection schedule.....................................................39 5.2 Lubricant chart, Filling quantities.....................................................42 5.2.1 Table of filling quantities.......................................................42 5.2.2 Lubricant chart...................................................................42 5.3 Maintenance tasks.......................................................................44 5.3.1 Special tools for maintenance tasks...............................................44 5.3.2 Preparatory tasks for maintenance.................................................45 5.3.3 Maintenance Tasks (daily), every 10 operating hours...............................45 5.3.4 Maintenance tasks (daily) every 50 operating hours................................49 5.3.5 Maintenance Tasks, every 500 operating hours......................................50 5.3.6 Maintenance Tasks, every 1000 operating hours.....................................73 5.3.7 Maintenance tasks every 2000 operating hours......................................74 5.3.8 Maintenance Tasks every 3000 operating hours......................................74 5.3.9 Maintenance tasks every 10000 operating hours.....................................77 5.3.10 Maintenance tasks as required....................................................77 5.3.11 Confirmation of maintenance tasks which have beenperformed.......................82 5.3.12 Every 500 operating hours / at least once a year.................................82 5.3.13 Additionally every 1000 / 2000 / 3000 operating hours............................83 5.3.14 Additionally every 2 years.......................................................84 5.4 Lubricants and fuels....................................................................85 5.4.1 Handling lubricants and fuels.....................................................85 5.4.2 Environmental-protection guidelines...............................................85 5.4.3 Disposal of used materials........................................................85 5.4.4 Diesel fuels......................................................................86 5.4.5 Lube-oils for the diesel engine...................................................87 5.4.6 Coolant for the diesel engine.....................................................88
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